CN103706647A - Online measurement device and measurement method for warping amount of intermediate blank of hot rolled plate strip - Google Patents
Online measurement device and measurement method for warping amount of intermediate blank of hot rolled plate strip Download PDFInfo
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- CN103706647A CN103706647A CN201310719536.4A CN201310719536A CN103706647A CN 103706647 A CN103706647 A CN 103706647A CN 201310719536 A CN201310719536 A CN 201310719536A CN 103706647 A CN103706647 A CN 103706647A
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- optical signal
- intermediate blank
- warpage
- signal receiver
- hot rolled
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- 238000005259 measurement Methods 0.000 title claims description 20
- 238000000691 measurement method Methods 0.000 title 1
- 230000003287 optical effect Effects 0.000 claims abstract description 53
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000012544 monitoring process Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Abstract
An optical signal emitter and an optical signal receiver which are arranged on two sides of a roller way are used for monitoring an intermediate billet, when the intermediate billet passes through a measuring area, an optical signal is shielded, and the optical signal receiver displays the signal on a terminal through a connected PLC computer. Compared with the prior art, the invention has the beneficial effects that: the method can rapidly and quantitatively measure the warpage amount of the intermediate blank on line, provides a data basis for timely adjusting process parameters, effectively avoids accidents caused by the warpage of the intermediate blank, improves the product quality and the production efficiency, and brings economic benefits for enterprises.
Description
Technical field
The present invention relates to metallurgical engineering technical field, relate in particular to a kind of on-line measurement device and measuring method of hot rolled strip intermediate blank amount of warpage.
Background technology
At present, hot rolled plate band in process of production, the phenomenon that intermediate blank after roughing mill rolling exists head to upwarp or has a downwarp due to reasons such as upper and lower surface temperature difference, top and bottom rolls speed differences, to equipment such as the width gage at the quality of steel plate and steel mill machine exit place and stay-warm cases, can play destruction in various degree like this, cause adverse effect to production direct motion and quality control.Therefore, thus this amount of warpage of intermediate blank is measured to be controlled seems particularly important.
Summary of the invention
The object of the present invention is to provide a kind of on-line measurement device and measuring method of hot rolled strip intermediate blank amount of warpage, utilization is arranged on optical signal transmitter and the optical signal receiver of roller-way both sides intermediate blank is monitored, when intermediate blank has been blocked optical signal during by measured zone, optical signal receiver is presented at signal in terminal by the PLC computer connecting, the amount of warpage of on-line measurement intermediate blank that can be rapid, quantitative.
For achieving the above object, the present invention realizes by the following technical solutions:
A kind of on-line measurement device of hot rolled strip intermediate blank amount of warpage, comprise optical signal transmitter, optical signal receiver, PLC computer, display terminal, it is characterized in that, described optical signal transmitter is comprised of several light launchers, optical signal receiver is comprised of several light receiving systems, optical signal transmitter and optical signal receiver are set in parallel in roller-way both sides, and optical signal receiver is connected with PLC computer, and PLC computer is connected with display terminal.
Described light launcher is identical with light receiving system quantity.
Described light launcher is arranged in optical signal transmitter with same interval vertical.
Described light receiving system is arranged in optical signal receiver with same interval vertical.
Described light launcher is corresponding one by one with light receiving system.
The method that realizes the on-line measurement of hot rolled strip intermediate blank amount of warpage, concrete steps are as follows:
1) optical signal transmitter and optical signal receiver are arranged on respectively the roller-way both sides that intermediate blank is passed through;
2) will with the light receiving system in high optical signal receiver, in PLC computer, be set to logical zero position with roller-way upper surface;
3) shading light signal when the intermediate blank of warpage is by measurement zone, according to the number of the light receiving system being blocked in optical signal receiver, in conjunction with spacing, can calculate amount of warpage, be presented on display terminal after analog signal being converted to data signal by PLC computer.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention can be rapidly, the amount of warpage of on-line measurement intermediate blank quantitatively, for carrying out in time technological parameter adjustment, provide data foundation, effectively avoided, because intermediate blank warpage has an accident, having improved product quality and production efficiency, for enterprise brings economic benefit.
Accompanying drawing explanation
Fig. 1 is structure chart of the present invention.
1-optical signal transmitter 2-optical signal receiver 3-PLC computer 4-display terminal
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is further illustrated:
As shown in Figure 1, a kind of on-line measurement device of hot rolled strip intermediate blank amount of warpage, by optical signal transmitter 1, optical signal receiver 2, PLC computer 3 and display terminal 4, formed, described optical signal transmitter 1 is comprised of several light launchers, optical signal receiver 2 is comprised of several light receiving systems, optical signal transmitter 1 is set in parallel in roller-way both sides with optical signal receiver 2, and optical signal receiver 2 is connected with PLC computer 3, and PLC computer 3 is connected with display terminal 4.Light launcher is identical with light receiving system quantity, light launcher is with same spacing a(mm) be vertically set in optical signal transmitter, light receiving system is with same spacing a(mm) be vertically set in optical signal receiver, light launcher is corresponding one by one with light receiving system.
The method that realizes the on-line measurement of hot rolled strip intermediate blank amount of warpage, concrete steps are as follows:
1) optical signal transmitter 1 and optical signal receiver 2 are arranged on respectively the roller-way both sides that intermediate blank is passed through;
2) will with the light receiving system in high optical signal receiver 2, in PLC computer, be set to logical zero position with roller-way upper surface;
3) shading light signal when the intermediate blank of warpage is by measurement zone, according to the number of the light receiving system being blocked in optical signal receiver 2, in conjunction with spacing, can calculate amount of warpage, be presented on display terminal after analog signal being converted to data signal by PLC computer.
Optical signal transmitter and optical signal receiver are arranged on respectively the roller-way both sides that intermediate blank is passed through, to with the light receiving system in high optical signal receiver, in PLC computer, be set to logical zero position with roller-way upper surface, when the intermediate blank of warpage has been blocked optical signal during by measurement zone, according to the number of the light receiving system being blocked in optical signal receiver, in conjunction with spacing a(mm) can calculate amount of warpage, be presented on display terminal after analog signal being converted to data signal by PLC computer.
During work, more than logical zero position n to the m(m > n in optical signal receiver 1) individual light signal receiving 2 is blocked, show that intermediate blank lower surface is n*a(mm apart from roller-way upper surface distance), can draw thus, intermediate blank upper surface is m*a(mm apart from roller-way upper surface distance), the amount of upwarping is n*a(mm); When intermediate blank has a downwarp, measuring principle is similar.
Claims (6)
1. the on-line measurement device of a hot rolled strip intermediate blank amount of warpage, comprise optical signal transmitter, optical signal receiver, PLC computer, display terminal, it is characterized in that, described optical signal transmitter is comprised of several light launchers, optical signal receiver is comprised of several light receiving systems, optical signal transmitter and optical signal receiver are set in parallel in roller-way both sides, and optical signal receiver is connected with PLC computer, and PLC computer is connected with display terminal.
2. the on-line measurement device of a kind of hot rolled strip intermediate blank amount of warpage according to claim 1, is characterized in that, described light launcher is identical with light receiving system quantity.
3. the on-line measurement device of a kind of hot rolled strip intermediate blank amount of warpage according to claim 1, is characterized in that, described light launcher is arranged in optical signal transmitter with same interval vertical.
4. the on-line measurement device of a kind of hot rolled strip intermediate blank amount of warpage according to claim 1, is characterized in that, described light receiving system is arranged in optical signal receiver with same interval vertical.
5. the on-line measurement device of a kind of hot rolled strip intermediate blank amount of warpage according to claim 1, is characterized in that, described light launcher is corresponding one by one with light receiving system.
6. adopt device claimed in claim 1 to realize the method for the on-line measurement of hot rolled strip intermediate blank amount of warpage, it is characterized in that, concrete steps are as follows:
1) optical signal transmitter and optical signal receiver are arranged on respectively the roller-way both sides that intermediate blank is passed through;
2) will with the light receiving system in high optical signal receiver, in PLC computer, be set to logical zero position with roller-way upper surface;
3) shading light signal when the intermediate blank of warpage is by measurement zone, according to the number of the light receiving system being blocked in optical signal receiver, in conjunction with spacing, can calculate amount of warpage, be presented on display terminal after analog signal being converted to data signal by PLC computer.
Priority Applications (1)
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CN201310719536.4A CN103706647A (en) | 2013-12-20 | 2013-12-20 | Online measurement device and measurement method for warping amount of intermediate blank of hot rolled plate strip |
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CN201310719536.4A CN103706647A (en) | 2013-12-20 | 2013-12-20 | Online measurement device and measurement method for warping amount of intermediate blank of hot rolled plate strip |
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CN201310719536.4A Pending CN103706647A (en) | 2013-12-20 | 2013-12-20 | Online measurement device and measurement method for warping amount of intermediate blank of hot rolled plate strip |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104907442A (en) * | 2015-05-29 | 2015-09-16 | 昆山诚业德通讯科技有限公司 | To-be-riveted part feed detection mechanism of automatic riveting machine |
CN105983585A (en) * | 2015-01-29 | 2016-10-05 | 宝山钢铁股份有限公司 | Tail buckling detection method of hot rolled strips |
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CN101224472A (en) * | 2008-02-03 | 2008-07-23 | 东北大学 | Plate head bending shape detection device based on nearing fared image and method thereof |
WO2009090097A2 (en) * | 2008-01-16 | 2009-07-23 | Cedes Ag | Safety system for safeguarding a moving, guided motion element against unwanted collisions |
CN102445713A (en) * | 2010-10-12 | 2012-05-09 | 西克股份公司 | Optoelectronic sensor |
CN203170764U (en) * | 2013-02-07 | 2013-09-04 | 宝山钢铁股份有限公司 | Cold straightening machine steel plate raised head collision-prevention device |
CN203295613U (en) * | 2012-04-17 | 2013-11-20 | 中冶南方工程技术有限公司 | Strip steel edge detection device |
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2013
- 2013-12-20 CN CN201310719536.4A patent/CN103706647A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2009090097A2 (en) * | 2008-01-16 | 2009-07-23 | Cedes Ag | Safety system for safeguarding a moving, guided motion element against unwanted collisions |
CN101224472A (en) * | 2008-02-03 | 2008-07-23 | 东北大学 | Plate head bending shape detection device based on nearing fared image and method thereof |
CN102445713A (en) * | 2010-10-12 | 2012-05-09 | 西克股份公司 | Optoelectronic sensor |
CN203295613U (en) * | 2012-04-17 | 2013-11-20 | 中冶南方工程技术有限公司 | Strip steel edge detection device |
CN203170764U (en) * | 2013-02-07 | 2013-09-04 | 宝山钢铁股份有限公司 | Cold straightening machine steel plate raised head collision-prevention device |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105983585A (en) * | 2015-01-29 | 2016-10-05 | 宝山钢铁股份有限公司 | Tail buckling detection method of hot rolled strips |
CN105983585B (en) * | 2015-01-29 | 2017-10-31 | 宝山钢铁股份有限公司 | A kind of hot-strip button tail detection method |
CN104907442A (en) * | 2015-05-29 | 2015-09-16 | 昆山诚业德通讯科技有限公司 | To-be-riveted part feed detection mechanism of automatic riveting machine |
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Application publication date: 20140409 |