CN103706177B - A kind of energy-conservation oil conditioner - Google Patents
A kind of energy-conservation oil conditioner Download PDFInfo
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- CN103706177B CN103706177B CN201310743002.5A CN201310743002A CN103706177B CN 103706177 B CN103706177 B CN 103706177B CN 201310743002 A CN201310743002 A CN 201310743002A CN 103706177 B CN103706177 B CN 103706177B
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Abstract
A kind of energy-conservation oil conditioner, include oil-feed pump (1), coarse filter (2), heating tank (3), gun barrel (4), vacuum tank (5), vavuum pump (6), oil outlet pump (7), fine filter (8), pipeline is passed through with heat exchanger (9), valve connects, oil-feed pump (1) is connected by the inner chamber of pipeline with heat exchanger (9), and be connected with coarse filtration organ pipe by inner chamber, oil outlet pump (7) is connected with fine filter (8) by pipe valve (27), be connected with heat exchanger (9) exocoel by pipeline again, oil outlet pump (7) is connected with the spray thrower (10) of vacuum tank (5) with valve (26) by pipeline simultaneously.Gun barrel (4) inside is provided with water-oil separating filter core (17), and its material is oleophilic drainage material.
Description
Technical field
The present invention relates to machinery industry lube oil purification specialty, especially a kind of energy-conservation oil conditioner.
Background technology
Lubricating oil is a kind of material that mechanical movement be unable to do without, and the quality of oily condition decides operational efficiency and the service life of plant equipment.The leading indicator of oil quality deterioration is granule foreign in oil product and moisture, and the increase along with content can greatly reduce oil product result of use and even cause damage to equipment.How low-cost high-efficiency removes particle in oil product and moisture impurity is the important content that insider pursues.
An existing patent No. is 00106302.2 patent of invention being called " vacuum oil-filter ", disclose a kind of vacuum oil-filter, be provided with mechanical filter unit, heater, vacuum tank, vavuum pump, oil drain pump, pipeline, valve and control system etc., it is characterized in that, vacuum tank [2] inner product oil reservoir bottom is provided with gas tube [7], gas tube is drilled with one or several aperture, the air inlet of gas tube is fixed on the outside of vacuum tank and is provided with air inflow adjuster [1]; For improving separating effect, also can 1 to several layers screen layer or orifice layer [5] be set on vacuum tank internal upper part locus, to make the fluid flowed down be uniformly distributed or eliminate foam in upward flowing air.This machine structure is simple, effective, can realize water-oil separating faster.Existing vacuum oil-filter basic structure is all roughly identical with this invention, although oil purification effect can be played, but the waste heat of its thermal dehydration does not make full use of, repeatedly circulate the waste of repeatedly heating and inherently causing the energy, and in the process of vacuum dehydration, water content in oil content is change, and using a fixing vacuum to dewater will certainly affect dewatering efficiency.Therefore above-mentioned technology needs to be improved.
Summary of the invention
Technical problem to be solved by this invention provides a kind of for above-mentioned prior art present situation and can make full use of waste heat, removes free water device and repeatedly dehydration by evaporation function and can regulate the energy-conservation oil conditioner of vacuum with preposition.
The present invention solves the problems of the technologies described above adopted scheme: be connected to form circulating purifying device by oil-feed pump, coarse filter, heating tank, gun barrel, vacuum tank, vavuum pump, oil outlet pump, fine filter and heat exchanger by pipe valve, select start and stop and the adjustment of Frequency Converter Control vavuum pump, select manual control circuit or intelligence control system to control the operation of single unit system.Wherein be provided with heater and temperature controller in heating tank, be provided with spray thrower in vacuum tank, tank body be provided with fluid level controller, optoelectronic switch, pressure sensor and air inlet electromagnetic valve, be provided with condenser and water collect tank between vacuum tank and vavuum pump, water collect tank is provided with liquid level gauge.Be provided with pressure sensor between coarse filter and heating tank, oil outlet pump is connected with the spray thrower of vacuum tank with valve by pipeline, is connected with valve by pipeline with fine filter, and the pipeline of valve and fine filter is provided with pressure sensor.
As improvement, described heat exchanger is arranged between in-line and return line, oil-feed pump is connected with the inner chamber of heat exchanger by pipeline, and be connected with coarse filtration organ pipe by inner chamber, oil outlet pump is connected with fine filter by pipeline, valve, be connected with heat exchanger exocoel by pipeline again, get back to oil-using units through exocoel, make the oil entering oil conditioner fully can absorb the waste heat of oil return.
As improvement, described free water knockout drum is dismountable sealed shell of tank, and inside is provided with dewatering filter element, and this filter core is that oleophilic drainage material is made, and most of free water can be stoped to pass through, and makes it concentrate on water-oil separating pot bottom, is discharged by valve.Free water knockout drum is connected the other end by pipeline one end and is connected with the spray thrower of vacuum tank with heating tank.
Improve, oil outlet pump is connected with the spray thrower of fine filter and vacuum tank with valve respectively by pipeline again, oil can be made to flow into fine filter and flow back to oil-using units by heat exchanger, also can pass back into the spray thrower repeatedly dehydration by evaporation of vacuum tank by Valve controlling.
As further improvement, frequency converter is connected with vavuum pump line, can control the vavuum pump speed of service, according to the vacuum that the different adjustment of water content in oil content is applicable to, improves dewatering efficiency and energy-conservation object to reach.
Compared with prior art, the present invention passes through to increase heat exchanger, increases free water knockout drum, repeatedly dehydration by evaporation and attached with frequency converters on vavuum pump on the basis of traditional oil filter, can play object that is energy-conservation and raising purification efficiency, practicality is very strong, is worthy to be popularized.
Accompanying drawing explanation
Fig. 1 is the structure principle chart of the embodiment of the present invention;
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
As shown in Figure 1, the energy-conservation oil conditioner of the present embodiment includes oil-feed pump 1, coarse filter 2, heating tank 3, gun barrel 4, vacuum tank 5, vavuum pump 6, oil outlet pump 7, fine filter 8 be connected by pipe valve with heat exchanger 9.Heater 16 and temperature controller 22 is provided with in heating tank 3, water-oil separating filter core 17 is provided with in gun barrel 4, its material is oleophilic drainage material, be provided with spray thrower 10 in vacuum tank 5, tank body be provided with fluid level controller 11, optoelectronic switch 12, pressure sensor 23 and air inlet electromagnetic valve 28, be provided with condenser 14 and water collect tank 15 between vacuum tank 5 and vavuum pump 6, water collect tank is provided with liquid level gauge 24.Be provided with pressure sensor 21 between coarse filter 2 and heating tank 3, oil outlet pump 7 is connected with the spray thrower 10 of vacuum tank 5 with valve 26 by pipeline, is connected with valve 27 by pipeline with fine filter 8, then is connected with heat exchanger 9 exocoel by pipeline.Oil-feed pump 1 is connected by the inner chamber of pipeline with heat exchanger 9, and is connected with coarse filter 2 pipe by inner chamber.Valve 27 is provided with pressure sensor 25 with the pipeline of fine filter 8.Frequency converter 13 is connected with vavuum pump 6 line.
Workflow of the present invention is: oil product feeding in-line to be clean is entered coarse filter 2 through heat exchanger 9 inner chamber and removes large granule foreign by oil-feed pump 1, enter heating tank 3 again, heater 16 starts and heats oil product, temperature controller 22 controls it and keeps setting constant temperature, oil after heating enters gun barrel 4, free water is isolated rear fluid and is entered vacuum tank 5 by water-oil separating filter core 17, oil content is become tiny oil stream ejection by spray thrower 10, the negative pressure state that vavuum pump 6 will be pumped in vacuum tank 5 close to vacuum, moisture in oil becomes after steam enters condenser 14 and condenses into water, be pooled to water collect tank 15, when liquid level gauge 24 reaches certain water level, water is discharged, frequency converter 13 is utilized to adjust the rotating speed of vavuum pump 6, thus reach the object regulating vacuum according to different moisture.When fluid level controller 11 reaches capping, oil outlet pump 7 starts, Open valve 26, valve-off 27, fluid again enters vacuum tank 5 and repeatedly evaporates, valve-off 26 Open valve 27 again, fluid enters into and enters heat exchanger 9 after smart filter tank 8 removes fine impurities waste heat is passed to oil-feed, flows back to oil-using units and enters and circulate next time.Steep optoelectronic switch 12 when being filled with to open when there being high oil in vacuum tank 5, open air inlet electromagnetic valve 28, partial air enters and oil vacuole is broken drop to certain position optoelectronic switch 12 to close, and air inlet electromagnetic valve 28 is closed.Pressure sensor 21,23 and 25 can at any time for operator provides pressure data to instruct operation.
Claims (2)
1. an energy-conservation oil conditioner, include oil-feed pump (1), coarse filter (2), heating tank (3), gun barrel (4), vacuum tank (5), vavuum pump (6), oil outlet pump (7), fine filter (8), pipeline is passed through with heat exchanger (9), valve connects, it is characterized in that: oil-feed pump (1) is connected by the inner chamber of pipeline with heat exchanger (9), and be connected with coarse filtration organ pipe by inner chamber, oil outlet pump (7) is connected with fine filter (8) by pipe valve (27), be connected with heat exchanger (9) exocoel by pipeline again, oil outlet pump (7) is connected with the spray thrower (10) of vacuum tank (5) with valve (26) by pipeline simultaneously, gun barrel (4) inside is provided with water-oil separating filter core (17), its material is oleophilic drainage material.
2. the energy-conservation oil conditioner of one according to claim 1, is characterized in that this device is provided with frequency converter (13), and is connected with vavuum pump (6) line.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310743002.5A CN103706177B (en) | 2013-12-18 | 2013-12-18 | A kind of energy-conservation oil conditioner |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310743002.5A CN103706177B (en) | 2013-12-18 | 2013-12-18 | A kind of energy-conservation oil conditioner |
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| Publication Number | Publication Date |
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| CN103706177A CN103706177A (en) | 2014-04-09 |
| CN103706177B true CN103706177B (en) | 2015-12-02 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106224244A (en) * | 2016-09-21 | 2016-12-14 | 重庆方盛净化设备有限公司 | The vacuum tube residual heat using device of oil conditioner vacuum pump |
| CN106351205B (en) * | 2016-10-10 | 2019-04-02 | 江苏华西节能装备有限公司 | Treatment of soft foundation Special vacuum precompressed unit |
| CN107158751A (en) * | 2017-06-17 | 2017-09-15 | 镇江市长江机电设备厂有限公司 | A kind of vacuum dewatering system of vacuum oil purifier |
| CN107569901B (en) * | 2017-10-10 | 2023-01-06 | 杨继新 | Reduce oil carbon residue device |
| CN110523329A (en) * | 2019-06-17 | 2019-12-03 | 江苏新美星包装机械股份有限公司 | Vacuum device for inhaling powdery substances |
| CN110926068A (en) * | 2019-12-25 | 2020-03-27 | 宁波奥克斯电气股份有限公司 | Air conditioning system and control method thereof |
| CN113975857A (en) * | 2021-11-22 | 2022-01-28 | 铜陵鸿盛百诚新能源科技有限公司 | Water removal process of shielding oil for metallization coating |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101991986A (en) * | 2009-08-14 | 2011-03-30 | 项铎 | Oil filter device and method |
| CN202724858U (en) * | 2012-08-21 | 2013-02-13 | 四川高精净化设备有限公司 | Single-stage vacuum oil purifier |
| CN103055595A (en) * | 2013-01-05 | 2013-04-24 | 昆山威胜达环保设备有限公司 | Charge type vacuum oil filter |
| CN203663559U (en) * | 2013-12-18 | 2014-06-25 | 杨继新 | Energy-saving oil purifier |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2610660C (en) * | 2006-11-16 | 2011-03-29 | 1343126 Alberta Ltd | Reconditioning process for used hydrocarbon based stimulation fluid |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101991986A (en) * | 2009-08-14 | 2011-03-30 | 项铎 | Oil filter device and method |
| CN202724858U (en) * | 2012-08-21 | 2013-02-13 | 四川高精净化设备有限公司 | Single-stage vacuum oil purifier |
| CN103055595A (en) * | 2013-01-05 | 2013-04-24 | 昆山威胜达环保设备有限公司 | Charge type vacuum oil filter |
| CN203663559U (en) * | 2013-12-18 | 2014-06-25 | 杨继新 | Energy-saving oil purifier |
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| CN103706177A (en) | 2014-04-09 |
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Effective date of registration: 20160718 Address after: 315800 room 712C, international development building, Beilun Free Trade Zone, Zhejiang, Ningbo, China Patentee after: Ningbo Boundedzone Tianyang Mechanical Electric Co., Ltd. Address before: 315800 Zhejiang city of Ningbo province Beilun Furong homes 8 No. 103 Patentee before: Yang Jixin |
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Address after: 315800 Zhejiang city of Ningbo Province Economic and Technological Development Zone Mo BeiCang Road No. 25 Patentee after: Ningbo Tian Yang Industrial New Technology Co., Ltd. Address before: 315800 room 712C, international development building, Beilun Free Trade Zone, Zhejiang, Ningbo, China Patentee before: Ningbo Boundedzone Tianyang Mechanical Electric Co., Ltd. |
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