CN103694064A - Automatic compound fertilizer granulation assembly system - Google Patents
Automatic compound fertilizer granulation assembly system Download PDFInfo
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- CN103694064A CN103694064A CN201310673133.0A CN201310673133A CN103694064A CN 103694064 A CN103694064 A CN 103694064A CN 201310673133 A CN201310673133 A CN 201310673133A CN 103694064 A CN103694064 A CN 103694064A
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- drying unit
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Abstract
The invention discloses an automatic compound fertilizer granulation assembly system which comprises a granulator and a drier connected with the granulator. The system is characterized in that the granulator comprises a rotating drum, wherein the top of the rotating drum is provided with a feed port, the middle of the rotating drum is provided with a worm transmission part, the position with the same center of circle as the worm transmission part in the rotating drum is provided with a rotary sprayer, and the rotating drum and the rotary sprayer are driven to rotate by the same power source. The system has the advantages of ingenious and reasonable design and high systematicness; by arranging the multistage equipment, the system can effectively implement the functions of granulating, drying screening and assembling the compound fertilizer, has high degree of automation and superior performance; and compared with the existing split equipment, the efficiency is enhanced by more than 40%, and the economic benefit is enhanced by more than 30%.
Description
Technical field
The present invention relates to compound fertilizer producing equipment, specifically, relate to a kind of automatization compound fertilizer granulating line system.
Background technology
At present; existing for the production of the major equipment of composite fertilizer have disc granulation equipment and compaction type granulating equipment etc.; and up-to-date compound fertilizer producing equipment also has liquid-spraying type granulating equipment; its material by tablets press adds steam, water; propylhomoserin granulation is carried out in the logical ammonia neutralization of acid adding, makes the compound manure that nutrient is qualified, outward appearance is qualified.Yet granulation still has numerous technical problems later, for example, particle water content is excessive, or granularity is excessive, thereby does not meet service requirements, and this just needs a kind of rational in infrastructure, and the device that systematicness is strong, solves the problems referred to above.
Summary of the invention
The present invention is directed to existing compound fertilizer producing equipment, the quality of production is not high, and systematicness is not strong, and the defect that level of automation is low provides a kind of automatization compound fertilizer granulating line system to address the above problem.
The solution of the present invention is by such realization: a kind of automatization compound fertilizer granulating line system, comprise prilling granulator and the drying unit being connected with prilling granulator, it is characterized in that: described prilling granulator comprises rotating cylinder, described rotating cylinder tip position is provided with opening for feed, rotating cylinder medium position is provided with worm screw transmission parts, in rotating cylinder, be also provided with rotary nozzle with worm screw transmission parts concentric place, described rotating cylinder and rotary nozzle are all by the same power source driven rotary.Described drying unit comprises for accepting the travelling belt of worm screw transmission parts material, drying unit is divided into three sections of drying structures, comprise respectively hot blast section one time, cold wind section and secondary hot-air section, a described hot blast section and cold wind section correspondence are provided with drying plant at drying unit top, secondary hot-air section drying unit is arranged on drying unit side locations, described travelling belt lower position is provided with water reservoir, described drying unit rear portion is also provided with humidity conditioner, described humidity conditioner comprises Humidity Detection plate, and automatic drying apparatus, described Humidity Detection plate is all connected with PLC Controlling System with automatic drying apparatus.
The present invention program's technology ultimate principle is: by prilling granulator is set, make this device by the shower nozzle of rotation, by rotary nozzle, coordinate rotating cylinder, can effectively composite fertilizer be carried out to chemical granulation, make uniform granularity, and by drying unit, realize warm air by heating material, evaporate moisture content, reach the moisture requirement of product.By the drying plant of multistage is set, wind section is set to hot blast, cold wind, the mode of hot blast, make compound fertilizer granulating granularity saturation ratio moderate, and granularity surrounding uniform drying, and install Humidity Detection plate and automatic drying apparatus additional, as utility appliance, guarantee that the amount of moisture of granularity does not exceed standard.
In the present invention, as further improvement, described drying unit rear portion is also connected with Screening Network, described Screening Network is installed at a certain angle, and position, institute angle of inclination is connected with pulverizer, and described Screening Network lower position is provided with conveying belt, the effect of Screening Network is, the compound fertilizer granules that is greater than certain diameter is separated, made the compound fertilizer granules that is less than certain diameter can be directly used in next link, and the composite fertilizer that is greater than certain diameter carries out next link after pulverizing by pulverizer again.
In the present invention, as further improvement, described pulverizer comprises the feeding mouth being connected with Screening Network, described feeding mouth lower position is provided with shredding unit, described shredding unit comprises a pair of thick roller, described two thick roller central lower positions are provided with and two pulverizing rollers that thick roller is tangent, described pulverizing roller upper position is provided with adjusting roller, described adjusting roller and two thick rollers are tangent, or described adjusting roller and two thick rollers and to pulverize roller tangent, tangent with pulverizing roller by thick roller, realize the effect of compound fertilizer granules, in addition, by adjusting roller is set, change the distance between thick roller, thereby adjust the granular size of comminuting matter.
The above adjusting roller is arranged on pulverizing device frame by central shaft is moving up and down; What two thick rollers can move left and right by central shaft is arranged on pulverizing device frame, by clamping type or other corresponding modes, makes the movement that adjusting roller and thick roller can be corresponding, realizes the function regulating.
As the further scheme of above-mentioned improvement project, described pulverizer lower discharge port communicates with the conveying belt of Screening Network lower position.
In the present invention, as further improving, described conveying belt tail position place is provided with for separating the adjustable end stop of material, adjustable end stop effect is, when conveying belt carries out feeding, make can form interval between composite fertilizer's charging, can coordinate follow-up assembling device.
In the present invention, as further improving, described conveying belt rear portion is also provided with rotation loading device, the speed of rotation of rotation loading device, can with tape transport speed, and the rising or falling speed of adjustable end stop mates, for example, during an angle of rotation, adjustable end stop falls, and makes the material of necessarily piling number fall into rotation loading device.
The invention has the beneficial effects as follows:
1. the present invention designs ingeniously, and rationally, systematicness is strong, by the equipment of multistage is set, can effectively realize compound fertilizer granulating, dry, screening, the function of assembling, level of automation is high, and superior performance is heightened more than 40% than existing split-type plant efficiency, and economic benefit is heightened more than 30%.
2. the present invention is simple in structure, and cost of manufacture is low, is convenient to the industry and promotes the use.
3. between each mechanism of the present invention, substantial effect is outstanding, for example, by drying unit is set, coordinates the automatic drying apparatus granularity moisture of can effectively working; By pulverizer is set, it is levigate that it carries out compound fertilizer granules pulverizing by multiple roll cylinder, and precision is high, and controllability is strong, sieves out the compound fertilizer granules of variable grain size in conjunction with Screening Network, realizes the uniform effect of compound fertilizer granules degree.
Accompanying drawing explanation
Fig. 1 is one-piece construction schematic diagram of the present invention;
Fig. 2 is the structural representation of pulverizer in the present invention;
Component title and sequence number in figure:
Prilling granulator A;
Rotating cylinder A1, opening for feed A2, worm screw transmission parts A3, rotary nozzle A4, driving stem A5, rotating cylinder motion-work wheel A6, rotary nozzle motion-work wheel A7, rotary nozzle follow-up pulley A8;
Drying unit B;
Air flow dryer B1, a cold blast engine B2, secondary hot-air dryer B2, travelling belt B4, water reservoir B5, Humidity Detection plate B6, automatic drier B7;
Screening Network C;
Conveying belt C1;
Pulverizer D;
Thick roller D1, pulverizing roller D2, adjusting roller D3;
Adjustable end stop E;
Lifter cam E1;
Rotation loading device F;
Rotating disk F1, loading device are sent out F2;
Embodiment
Below in conjunction with drawings and Examples, describe the present invention, following examples explain with invention optimal effectiveness.
Embodiment 1:
As shown in Figure 1-2, this automatization compound fertilizer granulating line system, comprise that 6 covering devices form, respectively prilling granulator A, drying unit B, Screening Network C, pulverizer D, adjustable end stop E and rotation loading device F, prilling granulator A comprises rotating cylinder A1, rotating cylinder A1 tip position is provided with opening for feed A2, rotating cylinder A2 medium position is provided with worm screw transmission parts A3, in rotating cylinder A1, be also provided with rotary nozzle A4 with worm screw transmission parts concentric place, at rotating cylinder A1 bottom position, be provided with driving stem A5, driving stem A5 is provided with rotating cylinder motion-work wheel A6 and rotary nozzle motion-work wheel A7, rotating cylinder motion-work wheel A6 drives rotating cylinder A1 to rotate, thereby rotary nozzle motion-work wheel A7 is realized and is driven rotary nozzle A4 by the rotary nozzle follow-up pulley A8 on driven rotary shower nozzle A4, drying unit B rear portion is also provided with humidity conditioner, and humidity conditioner comprises Humidity Detection plate B6 and automatic drier B7, and Humidity Detection plate B6 is all connected with PLC Controlling System with automatic drier B7.
Drying unit B comprises for accepting the travelling belt B4 of worm screw transmission parts A3 material, drying unit is divided into three sections of drying structures, comprise respectively hot blast section one time, cold wind section and secondary hot-air section, it distinguishes corresponding equipment once air flow dryer B1, cold blast engine B2 and secondary hot-air dryer B2, one time air flow dryer B1, cold blast engine B2 are arranged on drying unit B top, and secondary hot-air section drying unit B is arranged on drying unit B side locations, and travelling belt B4 lower position is provided with water reservoir B5.
Drying unit B rear portion is also connected with Screening Network C, and Screening Network C installs with pitch angle 10-20 degree, and rake angle position is connected with pulverizer D, and described Screening Network C lower position is provided with conveying belt C1.
Pulverizer D comprises the feeding mouth being connected with Screening Network C, feeding mouth lower position is provided with shredding unit, shredding unit comprises a pair of thick roller D1, two thick roller D1 central lower positions are provided with and two pulverizing roller D2 that thick roller D1 is tangent, pulverize roller D2 upper position and be provided with adjusting roller D3, adjusting roller D3 and two thick roller D1 are tangent, or adjusting roller D3 and two thick roller D1 and to pulverize roller D2 tangent, adjusting roller D3 is arranged in pulverizer D frame by central shaft is moving up and down; What two thick roller D1 can move left and right by central shaft is arranged on pulverizing device frame, dotted line position as shown in Figure 2, thick roller D1 and the movable position of adjusting roller D3 just, its seating means all can be realized by existing technology, pulverizer D lower discharge port communicates with the conveying belt C1 of Screening Network C lower position, thereby realizes the effect that material is together exported.
Conveying belt C1 tail position place is provided with for separating the adjustable end stop E of material, and this adjustable end stop E can rely on pulverizer D to arrange, and its lifting device can be realized by lifter cam E1.
At conveying belt C1 rear portion, be also provided with rotation loading device F, rotation loading device F comprises that rotating disk F1 and loading device send out F2.
During operation, compound manure enters into prilling granulator A from opening for feed A2, the granulation liquid spraying by rotary nozzle A4, form particle, by worm screw transmission parts A3, compound fertilizer granules being delivered to drying unit B dries, dehydration, when Humidity Detection plate B6 accurate measurement is excessive to amount of moisture in drying unit B, can automatically open automatic drier B7 and supplement oven dry, make composite fertilizer form the compound fertilizer granules necessarily with certain moisture, finally by Screening Network C, screen, particle is greater than the compound fertilizer granules in Screening Network C aperture, cannot enter Screening Network C, directly enter in pulverizer D and pulverize, finally make compound fertilizer granules degree consistent, and by adjustable end stop E, by composite fertilizer's stockpile of the integrated many heap numbers of composite fertilizer, by rotation loading device, F is rotated gathering materials of formula, realize the high effect of automatization.
Be noted that the transfer rate of conveying belt C1, and the speed of rotation of adjustable end stop E and rotating disk F1, all can install the operation that PLC dispatch control system is realized suitable speed additional by existing mathematical computations mode; And automatic drier B7 also can carry out Humidity Detection plate B6 by PLC, automatically control, working procedure can be edited according to the present invention program according to prior art.
Embodiment 2:
In the present embodiment, difference from Example 1 is, travelling belt B4 can be the travelling belt with mesh, the function that it can facilitate water to enter water reservoir B5, and all the other principle of work are identical with embodiment 1.
Finally it should be noted that: obviously, above-described embodiment is only used to clearly illustrate example of the present invention, and not to the restriction of implementing.For the those of ordinary skill in described field, can also make other changes in different forms on the basis of the above description.Here without also cannot be to all embodiment with exhaustive.And the apparent variation of being amplified out thus or change are still among protection scope of the present invention.
Claims (8)
1. an automatization compound fertilizer granulating line system, comprise prilling granulator and the drying unit being connected with prilling granulator, it is characterized in that: described prilling granulator comprises rotating cylinder, described rotating cylinder tip position is provided with opening for feed, rotating cylinder medium position is provided with worm screw transmission parts, in rotating cylinder, be also provided with rotary nozzle with worm screw transmission parts concentric place, described rotating cylinder and rotary nozzle are all by the same power source driven rotary.
2. described in, drying unit comprises for accepting the travelling belt of worm screw transmission parts material, drying unit is divided into three sections of drying structures, comprise respectively hot blast section one time, cold wind section and secondary hot-air section, a described hot blast section and cold wind section correspondence are provided with drying plant at drying unit top, secondary hot-air section drying unit is arranged on drying unit side locations, described travelling belt lower position is provided with water reservoir, described drying unit rear portion is also provided with humidity conditioner, described humidity conditioner comprises Humidity Detection plate and automatic drying apparatus, described Humidity Detection plate is all connected with PLC Controlling System with automatic drying apparatus.
3. automatization compound fertilizer granulating line system according to claim 1, it is characterized in that: described drying unit rear portion is also connected with Screening Network, described Screening Network is installed at a certain angle, and position, institute angle of inclination is connected with pulverizer, and described Screening Network lower position is provided with conveying belt.
4. automatization compound fertilizer granulating line system according to claim 2, it is characterized in that: described pulverizer comprises the feeding mouth being connected with Screening Network, described feeding mouth lower position is provided with shredding unit, described shredding unit comprises a pair of thick roller, described two thick roller central lower positions are provided with and two pulverizing rollers that thick roller is tangent, described pulverizing roller upper position is provided with adjusting roller, described adjusting roller and two thick rollers are tangent, or described adjusting roller and two thick rollers and to pulverize roller tangent.
5. automatization compound fertilizer granulating line system according to claim 3, is characterized in that: described adjusting roller is arranged on pulverizing device frame by central shaft is moving up and down; What two thick rollers can move left and right by central shaft is arranged on pulverizing device frame.
6. according to the automatization compound fertilizer granulating line system described in claim 2 or 3, it is characterized in that: described pulverizer lower discharge port communicates with the conveying belt of Screening Network lower position.
7. according to the automatization compound fertilizer granulating line system described in claim 2 or 3, it is characterized in that: described conveying belt tail position place is provided with for separating the adjustable end stop of material.
8. automatization compound fertilizer granulating line system according to claim 2, is characterized in that: described conveying belt rear portion is also provided with rotation loading device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310673133.0A CN103694064B (en) | 2013-12-12 | 2013-12-12 | Automatic compound fertilizer granulation assembly system |
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| CN201310673133.0A CN103694064B (en) | 2013-12-12 | 2013-12-12 | Automatic compound fertilizer granulation assembly system |
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| CN103694064A true CN103694064A (en) | 2014-04-02 |
| CN103694064B CN103694064B (en) | 2017-01-18 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104591869A (en) * | 2014-12-23 | 2015-05-06 | 广西贵糖（集团）股份有限公司 | Method and equipment for producing organic mixed fertilizers by comprehensive utilization of wastes in sugar factory |
| CN110542452A (en) * | 2019-07-24 | 2019-12-06 | 郑州航空工业管理学院 | Food supply chain temperature and humidity detection alarm device based on mobile intelligent terminal |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202139174U (en) * | 2011-07-29 | 2012-02-08 | 吴金华 | Equipment for producing high-concentration compound fertilizers |
| CN202390333U (en) * | 2011-12-26 | 2012-08-22 | 河南心连心化肥有限公司 | Compound fertilizer production device dispensing with fillers |
| CN202530005U (en) * | 2012-05-11 | 2012-11-14 | 山东华屹重工有限公司 | Two-section granulation type organic fertilizer producing system |
| CN203668260U (en) * | 2013-12-12 | 2014-06-25 | 广西地源之本肥业有限公司 | Automatic compound fertilizer granulation assembly system |
-
2013
- 2013-12-12 CN CN201310673133.0A patent/CN103694064B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202139174U (en) * | 2011-07-29 | 2012-02-08 | 吴金华 | Equipment for producing high-concentration compound fertilizers |
| CN202390333U (en) * | 2011-12-26 | 2012-08-22 | 河南心连心化肥有限公司 | Compound fertilizer production device dispensing with fillers |
| CN202530005U (en) * | 2012-05-11 | 2012-11-14 | 山东华屹重工有限公司 | Two-section granulation type organic fertilizer producing system |
| CN203668260U (en) * | 2013-12-12 | 2014-06-25 | 广西地源之本肥业有限公司 | Automatic compound fertilizer granulation assembly system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104591869A (en) * | 2014-12-23 | 2015-05-06 | 广西贵糖（集团）股份有限公司 | Method and equipment for producing organic mixed fertilizers by comprehensive utilization of wastes in sugar factory |
| CN110542452A (en) * | 2019-07-24 | 2019-12-06 | 郑州航空工业管理学院 | Food supply chain temperature and humidity detection alarm device based on mobile intelligent terminal |
| CN110542452B (en) * | 2019-07-24 | 2021-04-27 | 郑州航空工业管理学院 | Food supply chain temperature and humidity detection alarm device based on mobile intelligent terminal |
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| CN103694064B (en) | 2017-01-18 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| CB03 | Change of inventor or designer information |
Inventor after: Wu Zhiyong Inventor after: Zhao Xuejun Inventor after: Chen Zuojun Inventor after: Wang Xiuhai Inventor after: Lei Jian Inventor after: Liu Jing Inventor after: Liu Zengmin Inventor after: Jie Lixian Inventor after: Zeng Yongzhong Inventor after: Yang Jiankang Inventor before: Wu Zhiyong Inventor before: Chen Zuojun Inventor before: Wang Xiuhai Inventor before: Lei Jian |
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| COR | Change of bibliographic data | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20161205 Address after: 050700 Xinle Economic Development Zone, Hebei Road, No. 100 Dou Road, No. 1 Applicant after: Hebei Baidoujia Fertilizer Co., Ltd. Address before: 530000 the Guangxi Zhuang Autonomous Region Nanning Qingxiu District National Road No. 131 Hangyang international city 2 building 31 layer Applicant before: Guangxi Di Yuan Zhi Benfei industry Co., Ltd |
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