CN103694061A - Anti-overpressure compound fertilizer granulation assembly system - Google Patents
Anti-overpressure compound fertilizer granulation assembly system Download PDFInfo
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- CN103694061A CN103694061A CN201310672959.5A CN201310672959A CN103694061A CN 103694061 A CN103694061 A CN 103694061A CN 201310672959 A CN201310672959 A CN 201310672959A CN 103694061 A CN103694061 A CN 103694061A
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Abstract
The invention discloses an anti-overpressure compound fertilizer granulation assembly system which comprises a granulator and a drier connected with the granulator. The system is characterized in that the granulator comprises a rotating drum, wherein the top of the rotating drum is provided with a feed port, the middle of the rotating drum is provided with a worm transmission part, the position with the same center of circle as the worm transmission part in the rotating drum is provided with a rotary sprayer, and the rotating drum and the rotary sprayer are driven to rotate by the same power source. The system has the advantages of ingenious and reasonable design and high systematicness; by arranging the multistage equipment, the system can effectively implement the functions of granulating, drying screening and assembling the compound fertilizer, has high degree of automation and superior performance; and compared with the existing split equipment, the efficiency is enhanced by more than 40%, and the economic benefit is enhanced by more than 30%.
Description
Technical field
The present invention relates to compound fertilizer producing equipment, specifically, relate to a kind of anti-overvoltage compound fertilizer granulating line system.
Background technology
At present; existing for the production of the major equipment of composite fertilizer have disc granulation equipment and compaction type granulating equipment etc.; and up-to-date compound fertilizer producing equipment also has liquid-spraying type granulating equipment; its material by tablets press adds steam, water; propylhomoserin granulation is carried out in the logical ammonia neutralization of acid adding, makes the compound manure that nutrient is qualified, outward appearance is qualified.Yet granulation still has numerous technical problems later, for example, particle water content is excessive, or granularity is excessive, thereby does not meet service requirements, and this just needs a kind of rational in infrastructure, and the device that systematicness is strong, solves the problems referred to above.
Summary of the invention
The present invention is directed to existing compound fertilizer producing equipment, the quality of production is not high, and systematicness is not strong, and the defect that level of automation is low provides a kind of anti-overvoltage compound fertilizer granulating line system to address the above problem.
The solution of the present invention is by such realization: a kind of anti-overvoltage compound fertilizer granulating line system, comprise prilling granulator and the drying unit being connected with prilling granulator, described prilling granulator comprises rotating cylinder, described rotating cylinder tip position is provided with opening for feed, rotating cylinder medium position is provided with worm screw transmission parts, in rotating cylinder, be also provided with rotary nozzle with worm screw transmission parts concentric place, described rotating cylinder and rotary nozzle are all by the same power source driven rotary, described rotary nozzle end position is provided with anti-overvoltage mouth, described anti-overvoltage mouth place is provided with check valve, described rotary nozzle end position is provided with anti-overvoltage mouth, described anti-overvoltage mouth place is provided with check valve.
The present invention program's technology ultimate principle is: by prilling granulator is set, make this device by the shower nozzle of rotation, by rotary nozzle, coordinate rotating cylinder, can effectively composite fertilizer be carried out to chemical granulation, make uniform granularity, and by drying unit, realize warm air by heating material, evaporate moisture content, reach the moisture requirement of product.
At rotary nozzle end position, being provided with the effect of anti-overvoltage mouth is in addition, while avoiding rotary nozzle blocked, avoids the excessive accident that meets accident of pressure.
In the present invention, as further improvement, described drying unit comprises for accepting the travelling belt of worm screw transmission parts material, drying unit is divided into three sections of drying structures, comprise respectively hot blast section one time, cold wind section and secondary hot-air section, a described hot blast section and cold wind section correspondence are provided with drying plant at drying unit top, secondary hot-air section drying unit is arranged on drying unit side locations, described travelling belt lower position is provided with water reservoir, by the drying plant of multistage is set, wind section is set to hot blast, cold wind, the mode of hot blast, make compound fertilizer granulating granularity saturation ratio moderate, and granularity surrounding uniform drying.
In the present invention, as further improvement, described drying unit rear portion is also connected with Screening Network, described Screening Network is installed at a certain angle, and position, institute angle of inclination is connected with pulverizer, and described Screening Network lower position is provided with conveying belt, the effect of Screening Network is, the compound fertilizer granules that is greater than certain diameter is separated, made the compound fertilizer granules that is less than certain diameter can be directly used in next link, and the composite fertilizer that is greater than certain diameter carries out next link after pulverizing by pulverizer again.
In the present invention, as further improvement, described pulverizer comprises the feeding mouth being connected with Screening Network, described feeding mouth lower position is provided with shredding unit, described shredding unit comprises a pair of thick roller, described two thick roller central lower positions are provided with and two pulverizing rollers that thick roller is tangent, described pulverizing roller upper position is provided with adjusting roller, described adjusting roller and two thick rollers are tangent, or described adjusting roller and two thick rollers and to pulverize roller tangent, tangent with pulverizing roller by thick roller, realize the effect of compound fertilizer granules, in addition, by adjusting roller is set, change the distance between thick roller, thereby adjust the granular size of comminuting matter.
The above adjusting roller is arranged on pulverizing device frame by central shaft is moving up and down; What two thick rollers can move left and right by central shaft is arranged on pulverizing device frame, by clamping type or other corresponding modes, makes the movement that adjusting roller and thick roller can be corresponding, realizes the function regulating.
As the further scheme of above-mentioned improvement project, described pulverizer lower discharge port communicates with the conveying belt of Screening Network lower position.
In the present invention, as further improving, described conveying belt tail position place is provided with for separating the adjustable end stop of material, adjustable end stop effect is, when conveying belt carries out feeding, make can form interval between composite fertilizer's charging, can coordinate follow-up assembling device.
In the present invention, as further improving, described conveying belt rear portion is also provided with rotation loading device, the speed of rotation of rotation loading device, can with tape transport speed, and the rising or falling speed of adjustable end stop mates, for example, during an angle of rotation, adjustable end stop falls, and makes the material of necessarily piling number fall into rotation loading device.
The invention has the beneficial effects as follows:
1. the present invention designs ingenious, rationally, systemic strong, high safety, can prevent that hypertonia from producing security incident, by the equipment of multistage is set, can effectively realize compound fertilizer granulating, dry screening, the function of assembling, level of automation is high, superior performance, heightens more than 40% than existing split-type plant efficiency, and economic benefit is heightened more than 30%.
2. the present invention is simple in structure, and cost of manufacture is low, is convenient to the industry and promotes the use.
3. between each mechanism of the present invention, substantial effect is outstanding, pulverizer for example, and it carries out compound fertilizer granules by multiple roll cylinder and pulverizes levigate, precision is high, controllability is strong, sieves out the compound fertilizer granules of variable grain size in conjunction with Screening Network, realizes the uniform effect of compound fertilizer granules degree.
Accompanying drawing explanation
Fig. 1 is one-piece construction schematic diagram of the present invention;
Fig. 2 is the structural representation of pulverizer in the present invention;
Component title and sequence number in figure:
Prilling granulator A;
Rotating cylinder A1, opening for feed A2, worm screw transmission parts A3, rotary nozzle A4, driving stem A5, rotating cylinder motion-work wheel A6, rotary nozzle motion-work wheel A7, rotary nozzle follow-up pulley A8, anti-overvoltage mouth A9;
Drying unit B;
Air flow dryer B1, a cold blast engine B2, secondary hot-air dryer B2, travelling belt B4, water reservoir B5;
Screening Network C;
Conveying belt C1;
Pulverizer D;
Thick roller D1, pulverizing roller D2, adjusting roller D3;
Adjustable end stop E;
Lifter cam E1;
Rotation loading device F;
Rotating disk F1, loading device are sent out F2;
Embodiment
Below in conjunction with drawings and Examples, describe the present invention, following examples explain with invention optimal effectiveness.
Embodiment 1:
As shown in Figure 1-2, this anti-overvoltage compound fertilizer granulating line system, comprise that 6 covering devices form, respectively prilling granulator A, drying unit B, Screening Network C, pulverizer D, adjustable end stop E and rotation loading device F, prilling granulator A comprises rotating cylinder A1, rotating cylinder A1 tip position is provided with opening for feed A2, rotating cylinder A2 medium position is provided with worm screw transmission parts A3, in rotating cylinder A1, be also provided with rotary nozzle A4 with worm screw transmission parts concentric place, at rotating cylinder A1 bottom position, be provided with driving stem A5, driving stem A5 is provided with rotating cylinder motion-work wheel A6 and rotary nozzle motion-work wheel A7, rotating cylinder motion-work wheel A6 drives rotating cylinder A1 to rotate, thereby rotary nozzle motion-work wheel A7 is realized and is driven rotary nozzle A4 by the rotary nozzle follow-up pulley A8 on driven rotary shower nozzle A4, rotary nozzle A4 end position is provided with anti-overvoltage mouth A9, anti-overvoltage mouth A9 place is provided with check valve, when the spray orifice of rotary nozzle A4 is blocked, liquid pressure flows backwards, when air pressure is excessive, in the time of can be from check valve, overflow.
Drying unit B comprises for accepting the travelling belt B4 of worm screw transmission parts A3 material, drying unit is divided into three sections of drying structures, comprise respectively hot blast section one time, cold wind section and secondary hot-air section, it distinguishes corresponding equipment once air flow dryer B1, cold blast engine B2 and secondary hot-air dryer B2, one time air flow dryer B1, cold blast engine B2 are arranged on drying unit B top, and secondary hot-air section drying unit B is arranged on drying unit B side locations, and travelling belt B4 lower position is provided with water reservoir B5.
Drying unit B rear portion is also connected with Screening Network C, and Screening Network C installs with pitch angle 10-20 degree, and rake angle position is connected with pulverizer D, and described Screening Network C lower position is provided with conveying belt C1.
Pulverizer D comprises the feeding mouth being connected with Screening Network C, feeding mouth lower position is provided with shredding unit, shredding unit comprises a pair of thick roller D1, two thick roller D1 central lower positions are provided with and two pulverizing roller D2 that thick roller D1 is tangent, pulverize roller D2 upper position and be provided with adjusting roller D3, adjusting roller D3 and two thick roller D1 are tangent, or adjusting roller D3 and two thick roller D1 and to pulverize roller D2 tangent, adjusting roller D3 is arranged in pulverizer D frame by central shaft is moving up and down; What two thick roller D1 can move left and right by central shaft is arranged on pulverizing device frame, dotted line position as shown in Figure 2, thick roller D1 and the movable position of adjusting roller D3 just, its seating means all can be realized by existing technology, pulverizer D lower discharge port communicates with the conveying belt C1 of Screening Network C lower position, thereby realizes the effect that material is together exported.
Conveying belt C1 tail position place is provided with for separating the adjustable end stop E of material, and this adjustable end stop E can rely on pulverizer D to arrange, and its lifting device can be realized by lifter cam E1.
At conveying belt C1 rear portion, be also provided with rotation loading device F, rotation loading device F comprises that rotating disk F1 and loading device send out F2.
During operation, compound manure enters into prilling granulator A from opening for feed A2, the granulation liquid spraying by rotary nozzle A4, form particle, by worm screw transmission parts A3, compound fertilizer granules being delivered to drying unit B dries, dehydration, form the compound fertilizer granules necessarily with certain moisture, finally by Screening Network C, screen, particle is greater than the compound fertilizer granules in Screening Network C aperture, cannot enter Screening Network C, directly enter in pulverizer D and pulverize, finally make compound fertilizer granules degree consistent, , and by adjustable end stop E, by composite fertilizer's stockpile of the integrated many heap numbers of composite fertilizer, by rotation loading device, F is rotated gathering materials of formula, realize the high effect of automatization.
Be noted that the transfer rate of conveying belt C1, and the speed of rotation of adjustable end stop E and rotating disk F1, all can install the operation that PLC dispatch control system is realized suitable speed additional by existing mathematical computations mode.
Embodiment 2:
In the present embodiment, difference from Example 1 is, travelling belt B4 can be the travelling belt with mesh, the function that it can facilitate water to enter water reservoir B5, and all the other principle of work are identical with embodiment 1.
Finally it should be noted that: obviously, above-described embodiment is only used to clearly illustrate example of the present invention, and not to the restriction of implementing.For the those of ordinary skill in described field, can also make other changes in different forms on the basis of the above description.Here without also cannot be to all embodiment with exhaustive.And the apparent variation of being amplified out thus or change are still among protection scope of the present invention.
Claims (8)
1. an anti-overvoltage compound fertilizer granulating line system, comprise prilling granulator and the drying unit being connected with prilling granulator, it is characterized in that: described prilling granulator comprises rotating cylinder, described rotating cylinder tip position is provided with opening for feed, rotating cylinder medium position is provided with worm screw transmission parts, in rotating cylinder, be also provided with rotary nozzle with worm screw transmission parts concentric place, described rotating cylinder and rotary nozzle are all by the same power source driven rotary, described rotary nozzle end position is provided with anti-overvoltage mouth, and described anti-overvoltage mouth place is provided with check valve.
2. anti-overvoltage compound fertilizer granulating line system according to claim 1, it is characterized in that: described drying unit comprises for accepting the travelling belt of worm screw transmission parts material, drying unit is divided into three sections of drying structures, comprise respectively hot blast section one time, cold wind section and secondary hot-air section, a described hot blast section and cold wind section correspondence are provided with drying plant at drying unit top, and secondary hot-air section drying unit is arranged on drying unit side locations, and described travelling belt lower position is provided with water reservoir.
3. anti-overvoltage compound fertilizer granulating line system according to claim 1, it is characterized in that: described drying unit rear portion is also connected with Screening Network, described Screening Network is installed at a certain angle, and position, institute angle of inclination is connected with pulverizer, and described Screening Network lower position is provided with conveying belt.
4. anti-overvoltage compound fertilizer granulating line system according to claim 3, it is characterized in that: described pulverizer comprises the feeding mouth being connected with Screening Network, described feeding mouth lower position is provided with shredding unit, described shredding unit comprises a pair of thick roller, described two thick roller central lower positions are provided with and two pulverizing rollers that thick roller is tangent, described pulverizing roller upper position is provided with adjusting roller, described adjusting roller and two thick rollers are tangent, or described adjusting roller and two thick rollers and to pulverize roller tangent.
5. anti-overvoltage compound fertilizer granulating line system according to claim 4, is characterized in that: described adjusting roller is arranged on pulverizing device frame by central shaft is moving up and down; What two thick rollers can move left and right by central shaft is arranged on pulverizing device frame.
6. according to the anti-overvoltage compound fertilizer granulating line system described in claim 3 or 4, it is characterized in that: described pulverizer lower discharge port communicates with the conveying belt of Screening Network lower position.
7. according to the anti-overvoltage compound fertilizer granulating line system described in claim 3 or 4, it is characterized in that: described conveying belt tail position place is provided with for separating the adjustable end stop of material.
8. anti-overvoltage compound fertilizer granulating line system according to claim 3, is characterized in that: described conveying belt rear portion is also provided with rotation loading device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310672959.5A CN103694061B (en) | 2013-12-12 | 2013-12-12 | Anti-overvoltage compound fertilizer granulating assembly system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310672959.5A CN103694061B (en) | 2013-12-12 | 2013-12-12 | Anti-overvoltage compound fertilizer granulating assembly system |
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| CN103694061A true CN103694061A (en) | 2014-04-02 |
| CN103694061B CN103694061B (en) | 2016-06-22 |
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| CN201310672959.5A Active CN103694061B (en) | 2013-12-12 | 2013-12-12 | Anti-overvoltage compound fertilizer granulating assembly system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104998586A (en) * | 2015-08-05 | 2015-10-28 | 天津市武清区天紫环保有限公司 | Granule shaking and fertilizer making device with screening and drying function |
| CN108558459A (en) * | 2018-04-08 | 2018-09-21 | 山东省农业科学院农产品研究所 | A kind of production equipment of edible fungi residue composite fertilizer |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202139174U (en) * | 2011-07-29 | 2012-02-08 | 吴金华 | Equipment for producing high-concentration compound fertilizers |
| CN202390333U (en) * | 2011-12-26 | 2012-08-22 | 河南心连心化肥有限公司 | Compound fertilizer production device dispensing with fillers |
| CN202530005U (en) * | 2012-05-11 | 2012-11-14 | 山东华屹重工有限公司 | Two-section granulation type organic fertilizer producing system |
| CN203668262U (en) * | 2013-12-12 | 2014-06-25 | 广西地源之本肥业有限公司 | Anti-overpressure compound fertilizer granulation assembly system |
-
2013
- 2013-12-12 CN CN201310672959.5A patent/CN103694061B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202139174U (en) * | 2011-07-29 | 2012-02-08 | 吴金华 | Equipment for producing high-concentration compound fertilizers |
| CN202390333U (en) * | 2011-12-26 | 2012-08-22 | 河南心连心化肥有限公司 | Compound fertilizer production device dispensing with fillers |
| CN202530005U (en) * | 2012-05-11 | 2012-11-14 | 山东华屹重工有限公司 | Two-section granulation type organic fertilizer producing system |
| CN203668262U (en) * | 2013-12-12 | 2014-06-25 | 广西地源之本肥业有限公司 | Anti-overpressure compound fertilizer granulation assembly system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104998586A (en) * | 2015-08-05 | 2015-10-28 | 天津市武清区天紫环保有限公司 | Granule shaking and fertilizer making device with screening and drying function |
| CN108558459A (en) * | 2018-04-08 | 2018-09-21 | 山东省农业科学院农产品研究所 | A kind of production equipment of edible fungi residue composite fertilizer |
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| Publication number | Publication date |
|---|---|
| CN103694061B (en) | 2016-06-22 |
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