CN103693955B - Ceramic material of ceramic capacitor and manufacturing method thereof - Google Patents
Ceramic material of ceramic capacitor and manufacturing method thereof Download PDFInfo
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- CN103693955B CN103693955B CN201310283121.7A CN201310283121A CN103693955B CN 103693955 B CN103693955 B CN 103693955B CN 201310283121 A CN201310283121 A CN 201310283121A CN 103693955 B CN103693955 B CN 103693955B
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- porcelain
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Abstract
A ceramic material of ceramic capacitors and a manufacturing method thereof. The ceramic material is prepared from the following raw materials by wt%: 73-82% of BaTiO3, 4-12% of CaTiO3, 7-15% of BaZrO3, 3-8% of BaSnO3, 0.2-5% of additives, 0.3-1.2% of Bi2O3.3TiO2, 0.1-0.2% of ZnO, 0.1-0.3% of CuO, and 0.1-0.2% of MnCO3. The additive is prepared from SiO2, Al2O3, BiO3, and Nd2O3 according to a weight ratio of 1:1:1:1. The manufacturing method comprises the following steps: preparing the raw materials according to the weight percents, orderly adding the prepared raw materials into a stirring ball mill, performing mixing and ball milling for 3-4 hours, performing sand milling and refining for 4-5 hours, drying, crushing, and sieving to obtain the ceramic material. The ceramic material of the invention increases the [epsilon]r value of 2E4 ceramic capacitor dielectric materials from about 8000 to about 10000, maintains the temperature properties to meet requirements for 2E4, expands the application scope of 2E4 materials, and reduces the production cost of ceramic capacitors.
Description
Technical field
The invention belongs to technical field of electronic materials, be specifically related to a kind of ceramic condenser porcelain and manufacture method thereof.
Background technology
(ε is r) higher, and the stationary value (△ C/C) of its electrical capacity-temperature is just poorer for the specific inductivity of the existing ceramic medium material of production department's research and development.2E4 ceramic medium material is a kind of ε r value higher (being generally 8000 left and right), the ceramic condenser dielectric material that electrical capacity-temperature stability is good.But also usually due to the specific inductivity of this material, (ε is r) on the low side, causes with the large capacity of electrical condenser volume of its manufacture littlely, is difficult to meet service requirements in actual applications.
Summary of the invention
The technical problem that the present invention solves: a kind of ceramic condenser porcelain and manufacture method thereof are provided, that a kind of ε r value is 10000 left and right, temperature profile meets the stupalith that 2E4 requires, and has expanded the range of application of 2E4 material, has reduced the production cost of ceramic condenser.
Mentality of designing of the present invention: at BTiO
3in material system, being not difficult to obtain the ceramic medium material with higher ε r value, is not easy thing but obtain lower electrical capacity and the velocity of variation (△ C/C value) of temperature again simultaneously.The invention provides a kind of new material system, select effective additive and manufacture method, in obtaining higher ε r value (ε r >=9000), its △ C/C value can also reach the standard-required of 2E4 group.
1, the selection of high ε r value ceramic medium material system.According to BaTiO
3the system convention principles of formulating prescriptions, the present invention selects BaTiO
3-BaSnO
3-BaZrO
3-CaTiO
3system.
Its dielectric properties are:
As seen from the above table, dielectric constant value is higher, but the positive Wen Duan of △ C/C value exceeds standard, and needs to adjust formula and doping improves △ C/C value.
2, adjust material system proportioning raw materials to improve △ C/C value.
2.1, BaZrO
3add-on △ C/C value is affected.BaZrO
3in this system, to regulate Curie temperature to obtain the topmost material of high ε r value.Difference that simultaneously again can balanced △ C/C high and low temperature terminal number value.In test, find, along with BaZrO
3the increase of add-on, Curie temperature is shifted to low temperature.The numerical value of △ C/C low-temperature end also diminishes simultaneously, if content reduces, its effect is contrary.So BaZrO in system
3content be very important.
2.2, CaTiO
3the impact of add-on on △ C/C value.According to Introduction of Literatures BaTiO
3in system, add CaTiO
3there is the effect of significant voltage crest and level and smooth temperature characteristics.Applicant has confirmed too this point in experiment.Refer to following table:
3, the impact of additive on △ C/C.
3.1, in test, find the appropriate Bi of interpolation
2o
3.nTiO
2can improve △ C/C value.If dosage too much will make ε r value significantly decline, dosage is very few does not have the effect that improves △ C/C value.General add-on is advisable 0.5~1.5%.
3.2, combination additive SiO
2, Al
2o
3, Bi
2o
3, Nd
2o
3be used for preparing porcelain, can obviously improve ε r20 DEG C value and △ C/C value.
3.3, compound interpolation ZnO, CuO and MnCO
3on the impact of porcelain performance.Compound interpolation ZnO, CuO and MnCO
3except having verified described in document, improve dielectric strength and improve outside ε r, can also improve △ C/C value, particularly-25 DEG C of temperature end △ C/C values obviously decline, and have improved sintering process simultaneously, and resistance to reduction strengthens, and porcelain piece outward appearance consistence improves.
4, the impact of starting material on performance.Following table is under composition and engineering the same terms, the porcelain performance of selecting two kinds of different BaCO3 raw materials to obtain.
High-purity BaCO as seen from the above table
3can obviously improve ε r value and improve △ C/C value.
5, the impact of manufacturing process on performance.
5.1, in test, find, through the porcelain of fine grinding processing, can obviously improve △ C/C value
5.2, the low melting point additive adding in porcelain is taked to give first and syntheticly to be burnt piece, then adds and more can obtain the good effect of mixing.
Technical solution of the present invention: porcelain of the present invention is made up of the raw material of following wt%: BaTiO
373~82, CaTiO
34~12, BaZrO
37~15, BaSnO
33~8, additive 0.2~5, Bi
2o
33TiO
20.3~1.2, ZnO0.1~0.2, CuO0.1~0.3, MnCO
30.1~0.2;
Described additive is by SiO
2, Al
2o
3, BiO
3, Nd
2o
3press 1:1:1:1 weight ratio formulated.
The preparation method of porcelain of the present invention:
Step 1: piece material is burnt in preparation; Adopt high-purity grade of BaCO of purity>=99.5%
3, technical grade or by sub level TiO
2, ZrO
2, SnO
2, Bi
2o
3, CaCO
3starting material, by mole calculating proportioning raw materials such as each compounds, adopt the synthetic BaTiO of solid phase synthesis process
3, CaTiO
3, BaSnO
3, BaZrO
3, Bi
2o
33TiO
2burn piece material for subsequent use;
Step 2: combination additive, by SiO
2, Al
2o
3, Bi
2o
3, Nd
2o
3add successively to stir in mill by described weight ratio and mix fine grinding 2-3 hour, draining is for subsequent use after dry, pulverize and sieving;
Step 3: by described wt% proportioning raw material, then the burning piece material, additive and other raw material that prepare are added to mixing and ball milling 3-4 hour in agitating ball mill successively, sand milling refinement dry, pulverize after 4-5 hour to sieve and obtains porcelain;
Step 4: porcelain is carried out to electrical property detection.
The material of described mixing and ball milling, sand milling refinement: ball: water=1:2:0.8~1.0.
The advantage that the present invention compared with prior art has and effect:
1, the present invention makes the ε r value of 2E4 ceramic capacitor dielectric material bring up to 10000 left and right by existing 8000 left and right, and has kept temperature profile to meet the requirement of 2E4, has expanded the range of application of 2E4 material, has reduced the production cost of ceramic condenser.
2, the ceramic condenser that adopts the present invention to manufacture, little with content volume, on the contrary same volume capacity is large, has expanded the range of application of product, has reduced production cost.
3, salient features of the present invention sees the following form:
Embodiment
Embodiment 1:
The first step: various burning pieces are synthetic.Adopt high-purity grade of BaCO of purity>=99.5%
3, technical grade or electronic-grade TiO
2, ZrO
2, SnO
2, Bi
2o
3, CaCO
3starting material, by mole calculating proportioning raw materials such as each compounds, adopt the synthetic BaTiO of solid phase synthesis process
3, CaTiO
3, BaSnO
3, BaZrO
3, Bi
2o
33TiO
2burn piece material.Synthesis technique belongs to electronic ceramics common process, wherein BaTiO
3synthesis temperature is 1240 DEG C/2h, CaTiO
3synthesis temperature is 1385 DEG C/2h, BaSnO
3and BaZrO
3synthesis temperature is 1320 DEG C/2h, Bi
2o
33TiO
2synthesis temperature is 850 DEG C/2h.Various burning piece material are burnt respectively to piece electrical property after pulverizing 120 mesh sieves and detect, qualified rear pack is for subsequent use.
Detection method: the burning piece material preparing is mixed with after porcelain sample dry-pressing formed by described ceramic formula, in resistance pusher furnace, under 1280 DEG C of-1320 DEG C/1.5-2h conditions, sinter ceramic of compact sheet into, and two sides by silver electrode, conventional sense ε r, tg δ, △ C/C and dielectric strength.Detected result meet following table require be considered as qualified.
Second step: the manufacture of porcelain
Ceramic formula (wt%): BaTi
3: 78, CaTiO
3: 6, BaZrO
3: 8, BaSnO
3: 5, additive: 1.5, Bi
2o
33TiO2:0.8; ZnO:0.2, MnCO
3: 0.2, CuO:0.3;
Described additive formula (wt%): SiO
2: 25, Al
2o
3: 25, BiO
3: 25, Nd
2o
3: 25.By SiO
2, Al
2o
3, Bi
2o
3, Nd
2o
3add successively to stir in mill by described weight ratio and mix fine grinding 2-3 hour, draining dry, pulverize after 120 mesh sieves for subsequent use;
Porcelain manufacturing process: first by above-mentioned weight ratio proportioning raw material, then by the burning piece material, additive and other raw materials that prepare, add successively in agitating ball mill in material: ball: the ratio mixing and ball milling of water=1:2:0.8~1.0 4 hours, sand milling refinement is dried, pulverizes, crosses 120 mesh sieves and obtains porcelain after 5 hours, finally porcelain is carried out to electrical property detection.
Detection method: porcelain is dry-pressing formed, and sinter porcelain at 1280 DEG C/1.5h~1320 DEG C/1.5h, electrical property is as follows after testing:
Dielectric constant 25 DEG C=10205~10265;
Dielectric loss tangent value tg δ
1=(114~119) × 10
-4, tg δ
2=(130~141) × 10
-4;
Curie temperature Tc=30 DEG C~35 DEG C, ε rTc=10267~10287;
Temperature factor:
electric strength:
Embodiment 2: processing step is substantially the same manner as Example 1, difference is ceramic formula difference (wt%): BaTi
3: 73, CaTiO
3: 8, BaZrO
3: 10, BaSnO
3: 6, additive: 2.0, Bi
2o
33TiO2:0.5; ZnO:0.2, MnCO
3: 0.1, CuO:0.2.
By dry-pressing formed the porcelain preparing, and sinter porcelain at 1280 DEG C/1.5h~1320 DEG C/1.5h, electrical property is as follows after testing:
Dielectric constant 25 DEG C=10205~10265;
Dielectric loss tangent value tg δ
1=(114~119) × 10
-4, tg δ
2=(130~141) × 10
-4;
Curie temperature Tc=30 DEG C~35 DEG C, ε rTc=10267~10287;
Temperature factor:
electric strength:
The porcelain electrical property that the present invention produces all can reach design objective, and the specific inductivity of porcelain is large, and electric strength is high, and outward appearance high conformity is single, closed assembly sintering character is consistent, and resistance to reduction is good.
Above-described embodiment is preferred embodiment of the present invention, is not used for limiting the scope of the present invention, thus the equivalent variations of being done with content described in the claims in the present invention, within all should being included in the claims in the present invention scope.
Claims (3)
1. a ceramic condenser porcelain, is characterized in that described porcelain is made up of the raw material of following wt%: BaTiO
373~82, CaTiO
34~12, BaZrO
37~15, BaSnO
33~8, additive 0.2~5, Bi
2o
33TiO
20.3~1.2, ZnO 0.1~0.2, CuO 0.1~0.3, MnCO
30.1~0.2;
Described additive is by SiO
2, Al
2o
3, Bi
2o
3, Nd
2o
3press 1:1:1:1 weight ratio formulated.
2. a manufacture method for ceramic condenser porcelain claimed in claim 1, is characterized in that:
Step 1: piece material is burnt in preparation; Adopt high-purity grade of BaCO of purity>=99.5%
3, technical grade or electronic-grade TiO
2, ZrO
2, SnO
2, Bi
2o
3, CaCO
3starting material, by mole calculating proportioning raw materials such as each compounds, adopt the synthetic BaTiO of solid phase synthesis process
3, CaTiO
3, BaSnO
3, BaZrO
3, Bi
2o
33TiO
2burn piece material for subsequent use;
Step 2: combination additive, by SiO
2, Al
2o
3, Bi
2o
3, Nd
2o
3add successively to stir in mill by described weight ratio and mix fine grinding 2-3 hour, draining is for subsequent use after dry, pulverize and sieving;
Step 3: by described wt% proportioning raw material, then the burning piece material, additive and other raw material that prepare are added to mixing and ball milling 3-4 hour in agitating ball mill successively, sand milling refinement dry, pulverize after 4-5 hour to sieve and obtains porcelain;
Step 4: porcelain is carried out to electrical property detection.
3. the manufacture method of ceramic condenser porcelain according to claim 2, is characterized in that: the material of described mixing and ball milling, sand milling refinement: ball: water=1:2:0.8~1.0.
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CN104591703B (en) * | 2014-12-26 | 2016-06-08 | 宜宾红星电子有限公司 | A kind of bar ceramic condenser pole plate and preparation method thereof for dry instrument |
TWI573775B (en) * | 2015-07-16 | 2017-03-11 | Ceramic capacitor dielectric material | |
CN105801111A (en) * | 2016-04-20 | 2016-07-27 | 宝鸡雍鑫电子有限公司 | High-dielectric-constant ceramic capacitor ceramic material and preparing method thereof |
CN106554201A (en) * | 2016-10-26 | 2017-04-05 | 安徽飞达电气科技有限公司 | A kind of lead-free high-voltage ceramic capacitor material |
CN106631003A (en) * | 2016-11-14 | 2017-05-10 | 江苏大学 | High-voltage ceramic capacitor dielectric |
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Family Cites Families (1)
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JPS5520603B2 (en) * | 1973-09-10 | 1980-06-04 |
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DE2053889A1 (en) * | 1970-11-03 | 1972-07-20 | Licentia Gmbh | Ceramic dielectric - prepd from titanates and/or stannates of barium and bismuth |
CN1133826A (en) * | 1995-02-14 | 1996-10-23 | Tdk株式会社 | Dielectric ceramic composition |
CN1545113A (en) * | 2003-11-24 | 2004-11-10 | 广州杰赛科技股份有限公司 | High-voltage ceramic capacitor medium for microwave oven magnetron |
CN101607817A (en) * | 2008-06-20 | 2009-12-23 | 赵华 | A kind of electronic ceramic dielectric material |
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