CN103693727A - Method for sewage neutralization and efficient cyclic utilization of waste residue - Google Patents

Method for sewage neutralization and efficient cyclic utilization of waste residue Download PDF

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Publication number
CN103693727A
CN103693727A CN201310697359.4A CN201310697359A CN103693727A CN 103693727 A CN103693727 A CN 103693727A CN 201310697359 A CN201310697359 A CN 201310697359A CN 103693727 A CN103693727 A CN 103693727A
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filter
kiln
weight percentage
enters
slag
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CN103693727B (en
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梁志伟
吕寿明
王建政
孙忠胜
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SHANDONG GUODA GOLD CO Ltd
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SHANDONG GUODA GOLD CO Ltd
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Abstract

The invention belongs to the technical field of environment protection in gold smelting, and sewage purification treatment, recycling regeneration and comprehensive utilization of chemical industry, and especially relates to a method for sewage neutralization and efficient cyclic utilization of waste residue. The method comprises the following steps of 1) acid sewage neutralization treatment process; 2) filter pressing and dehydrating by a pressure filter; 3) baking and dehydrating by a rotary kiln; 4) roasting in a rotary calcining kiln; 5) returning back calcined product to each system. The method realizes efficient cyclic utilization in closed loop, improves comprehensive utilization of resource, not only increases economic benefits of enterprises, but also has environment-protection and social benefits.

Description

A kind of method of utilizing with waste residue efficient circulation in sewage
Technical field
The invention belongs to gold smelting and chemical industry the dirty water decontamination handles, resource utilization regeneration and the environmental protection technical field fully utilizing, relate in particular to a kind of method of utilizing with waste residue efficient circulation in sewage.
Background technology
At flue gas during smelting, produce in sulfuric acid process, one ton of sulfuric acid of every production approximately produces more than 100 kilogram of acid waste water, the processing of acid waste water adopts lime or alkaline electro rock ballast to carry out neutralizing treatment conventionally, process one cube approximately discharge approximately 150 kilograms in and waste residue (in abbreviation and slag), at present mainly as cement mill additive cheapness, sell outward or adopt the mode of storing up to process, both occupied soil, increased enterprise's maintenance cost and overhead charges, also ecotope had around been existed to potential impact., in discarding, do not utilized with slag meanwhile, caused the significant wastage of Mineral resources yet.According to investigations and Introduction of Literatures, in and the main component of slag be gypsum (CaSO 42H 2o), can be processed into plaster of Paris for the production of material of construction such as gypsum lath, building blocks, or for the production of cement setting retarder, but in practical application process, technical matters is complicated, standard-required is strict, and processing cost is higher, and benefit is not obvious, for this reason, research and probe is a kind of efficiently, resourcebility regeneration seems particularly important with the method for recycle, and realization is turned waste into wealth, reduction expense, raising Business Economic Benefit.
Summary of the invention
For solving the deficiencies in the prior art, the invention provides a kind of method of utilizing with waste residue efficient circulation in sewage.
A method of utilizing with waste residue efficient circulation in sewage, comprises the following steps:
1) acid effluent sewage neutralizing treatment technique
The acid waste water that is 5~15% by the weight percentage of sulfuric acid input steel basin, via belt, transport the high alkalinity calcium oxide slag that adds the rear output of calcining, control pH=7, abundant aeration in N-process, 6~8 hours time, the grout that after neutralization, quality percentage composition is 5~8% enters thickener and concentrates, and overflow is returned to relieving haperacidity cleaning section and used, and the high concentration slurry that quality percentage composition is 30~45% enters filter-press dehydration operation;
2) pressure filter filter-press dehydration
Described high concentration slurry is squeezed into pressure filter through pump and carry out squeeze and filter dehydration, obtain filter cake, filtrate is returned to described thickener, and wherein, the filter cake that the weight percentage of water is 45~50% enters rotary kiln and cures operation;
3) rotary kiln cures dehydration
The filter cake that is 45~50% by the weight percentage of water enters rotary kiln through rotary conveyor, 650~700 ℃ of rotary kiln end stoving temperatures, 120~150 ℃ of kiln end temperatures, cure 1.5~2 hours time, the weight percentage that obtains water after oven dry reduce to 5~8% in and slag;
4) rotary calciner roasting
By the weight percentage of the water of step 3) gained reduce to 5~8% in and slag, coke, clay, alumina mix, mixed batch mixing enters high-temperature calcination kiln, 1200 ℃ of temperature of kiln head, 850 ℃ of kiln end temperatures, calcination time 3~5 hours, in calcination process, output contains high-temperature flue gas and the high alkalinity calcium oxide slag that the weight percentage of sulfurous gas is 5~8%;
5) calcinate returns to each system
The high-temperature flue gas that is 5~8% by the weight percentage of sulfurous gas returns for gas washing in SA production; High alkalinity calcium oxide slag returns to the acid effluent sewage neutralizing treatment technique of described step 1).
Above, the chemical equation relating in step 4) is:
CaSO 4+2C→CaO+SO 2+CO
The chemical equation relating in step 5) comprises:
2SO 2+O 2→SO 3
SO 3+H 2O→H 2SO 4
CaO+H 2sO 4(rare)+H 2o → CaSO 42H 2o
Each component of preferably, preparing burden described in step 4) and the ratio of weight and number of each component are: in and waste residue: coke: clay: alumina=90~93:2~3:2~3:5~7.
The present invention has utilized the trade waste of a large amount of discharges in preparation of ethyne by carbide process, and its main component is Ca (OH) 2deng alkaline matter, can be used as the neutralizing treatment agent of acid effluent sewage, after neutralizing acid wastewater, primary water can return to recycle in production technique, and the solid slag main component of discharge is gypsum (CaSO 4.2H 2o), through efficient pressure filter dehydration, rotary kiln cures except cyanogen dehydration, enters rotary calciner roasting obtain unslaked lime and return to acid effluent sewage neutralized system technique, the SO producing with the mix such as coke, clay, alumina 2be incorporated to flue gas acid preparing system and generate 98% sulfuric acid, realize closed circuit efficient circulation utilization, improved comprehensive utilization of resources, not only increased the economic benefit of enterprise but also there is environment protection and social benefit.
Embodiment
Below principle of the present invention and feature are described, example, only for explaining the present invention, is not intended to limit scope of the present invention.
Embodiment 1:
1) acid effluent sewage neutralizing treatment technique
The acid waste water of sulfuric acid concentration 5% enters the steel basin of 4 series connection, add the high alkalinity calcium oxide slag of the rear output of calcining and control PH=7, abundant aeration in N-process, 6 hours time, the grout of neutralization rear 5.5% enters thickener and concentrates, overflow is returned to relieving haperacidity cleaning section and is used, and high concentration slurry enters filter-press dehydration operation;
2) pressure filter filter-press dehydration
High concentration slurry is squeezed into pressure filter through pump and is carried out squeeze and filter dehydration, and filtrate is returned to thickener, and the filter cake of moisture content 45% enters rotary kiln and cures operation;
3) rotary kiln cures dehydration
The filter cake of moisture content 45% enters through rotary conveyor and enters rotary kiln, 650 ℃ of rotary kiln end stoving temperatures, 120 ℃ of kiln end temperatures, cure 1.5 hours time, after drying moisture reduce to 5% in and slag enter calcination process;
4) rotary calciner roasting
In being 5% by the moisture of step 3) gained and slag, with coke, clay, alumina mix, the ratio of weight and number of each component of preparing burden is: in and waste residue: coke: clay: alumina=90:2:2:5, mixed batch mixing is entered to high-temperature calcination kiln, 1200 ℃ of temperature of kiln head, 850 ℃ of kiln end temperatures, calcination time 3.5 hours, in calcination process, output is containing the high-temperature flue gas and the high alkalinity calcium oxide slag that contains effective calcium oxide 92% of sulfurous gas 5.1%; Chemical equation:
CaSO 4+2C→CaO+SO 2+CO
5) calcinate returns to each system
High-temperature flue gas containing sulfurous gas 5.1% returns to metallurgical off-gas acid-making wet purification dedusting operation, for gas washing in SA production; High alkalinity calcium oxide slag containing effective calcium oxide 92% returns to acid effluent sewage neutralizing treatment technique.Chemical equation:
2SO 2+O 2→SO 3
SO 3+H 2O→H 2SO 4
CaO+H 2sO 4(rare)+H2O → CaSO 42H 2o
Embodiment 2:
1) acid effluent sewage neutralizing treatment technique
The acid waste water of sulfuric acid concentration 10% enters the steel basin of 4 series connection, add the high alkalinity calcium oxide slag of the rear output of calcining and control PH=7, abundant aeration in N-process, 7 hours time, the grout of neutralization rear 7% enters thickener and concentrates, overflow is returned to relieving haperacidity cleaning section and is used, and high concentration slurry enters filter-press dehydration operation;
2) pressure filter filter-press dehydration
High concentration slurry is squeezed into pressure filter through pump and is carried out squeeze and filter dehydration, and filtrate is returned to thickener, and the filter cake of moisture content 48% enters rotary kiln and cures operation;
3) rotary kiln cures dehydration
The filter cake of moisture content 48% enters through rotary conveyor and enters rotary kiln, 680 ℃ of rotary kiln end stoving temperatures, 135 ℃ of kiln end temperatures, cure 1.8 hours time, after drying moisture reduce to 7% in and slag enter calcination process;
4) rotary calciner roasting
In being 7% by step 3) gained moisture and slag, with coke, clay, alumina mix, the ratio of weight and number of each component of preparing burden is: in and waste residue: coke: clay: alumina=92:2.5:2.5:6, mixed batch mixing is entered to high-temperature calcination kiln, 1200 ℃ of temperature of kiln head, 850 ℃ of kiln end temperatures, calcination time 4 hours, in calcination process, output is containing the high-temperature flue gas and the high alkalinity calcium oxide slag that contains effective calcium oxide 94% of sulfurous gas 7%; Chemical equation:
CaSO 4+2C→CaO+SO 2+CO
5) calcinate returns to each system
High-temperature flue gas containing sulfurous gas 7% returns to metallurgical off-gas acid-making wet purification dedusting operation, for gas washing in SA production; High alkalinity calcium oxide slag containing effective calcium oxide 94% returns to acid effluent sewage neutralizing treatment technique.Chemical equation:
2SO 2+O 2→SO 3
SO 3+H 2O→H 2SO 4
CaO+H 2sO 4(rare)+H 2o → CaSO 42H 2o
Embodiment 3:
1) acid effluent sewage neutralizing treatment technique
The acid waste water of sulfuric acid concentration 15% enters the steel basin of 4 series connection, add the high alkalinity calcium oxide slag of the rear output of calcining and control PH=7, abundant aeration in N-process, 8 hours time, the grout of neutralization rear 8% enters thickener and concentrates, overflow is returned to relieving haperacidity cleaning section and is used, and high concentration slurry enters filter-press dehydration operation;
2) pressure filter filter-press dehydration
High concentration slurry is squeezed into pressure filter through pump and is carried out squeeze and filter dehydration, and filtrate is returned to thickener, and the filter cake of moisture content 50% enters rotary kiln and cures operation;
3) rotary kiln cures dehydration
The filter cake of moisture content 50% enters through rotary conveyor and enters rotary kiln, 699 ℃ of rotary kiln end stoving temperatures, 150 ℃ of kiln end temperatures, cure time 2 h, after drying moisture reduce to 8% in and slag enter calcination process;
4) rotary calciner roasting
In being 8% by step 3) gained moisture and slag, with coke, clay, alumina mix, the ratio of weight and number of each component of preparing burden is: in and waste residue: coke: clay: alumina=93:3:3:7, mixed batch mixing is entered to high-temperature calcination kiln, 1200 ℃ of temperature of kiln head, 850 ℃ of kiln end temperatures, calcination time 5 hours, in calcination process, output is containing the high-temperature flue gas and the high alkalinity calcium oxide slag that contains effective calcium oxide 95.2% of sulfurous gas 7.5%; Chemical equation:
CaSO 4+2C→CaO+SO2+CO
5) calcinate returns to each system
High-temperature flue gas containing sulfurous gas 7.5% returns to metallurgical off-gas acid-making wet purification dedusting operation, for gas washing in SA production; High alkalinity calcium oxide slag containing effective calcium oxide 95.2% returns to acid effluent sewage neutralizing treatment technique.Chemical equation:
2SO 2+O 2→SO 3
SO 3+H 2O→H 2SO 4
CaO+H 2sO 4(rare)+H 2o → CaSO 42H 2o
Embodiment 1 to 3 practices data in Table 1.
Table 1: embodiment 1 to 3 practices data sheet
Figure BDA0000440947190000071
The foregoing is only better embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.

Claims (2)

1. a method of utilizing with waste residue efficient circulation in sewage, comprises the following steps:
1) acid effluent sewage neutralizing treatment technique
The acid waste water that is 5~15% by the weight percentage of sulfuric acid input steel basin, add the high alkalinity calcium oxide slag of the rear output of calcining, control pH=7, abundant aeration in N-process, 6~8 hours time, the grout that after neutralization, quality percentage composition is 5~8% enters thickener and concentrates, and overflow is returned to relieving haperacidity cleaning section and used, and the high concentration slurry that quality percentage composition is 30~45% enters filter-press dehydration operation;
2) pressure filter filter-press dehydration
Described high concentration slurry is squeezed into pressure filter through pump and carry out squeeze and filter dehydration, obtain filter cake, filtrate is returned to described thickener, and wherein, the filter cake that the weight percentage of water is 45~50% enters rotary kiln and cures operation;
3) rotary kiln cures dehydration
The filter cake that is 45~50% by the weight percentage of water is sent into rotary kiln, 650~700 ℃ of rotary kiln end stoving temperatures, 120~150 ℃ of kiln end temperatures, cure 1.5~2 hours time, the weight percentage that obtains water after oven dry reduce to 5~8% in and slag;
4) rotary calciner roasting
By the weight percentage of the water of step 3) gained reduce to 5~8% in and slag, coke, clay, alumina mix, mixed batch mixing enters high-temperature calcination kiln, 1200 ℃ of temperature of kiln head, 850 ℃ of kiln end temperatures, calcination time 3~5 hours, in calcination process, output contains high-temperature flue gas and the high alkalinity calcium oxide slag that the weight percentage of sulfurous gas is 5~8%;
5) calcinate returns to each system
The high-temperature flue gas that is 5~8% by the weight percentage of sulfurous gas returns for gas washing in SA production; High alkalinity calcium oxide slag returns to the acid effluent sewage neutralizing treatment technique of described step 1).
2. in sewage according to claim 1 and the method utilized of waste residue efficient circulation, each component of preparing burden described in step 4) and the ratio of weight and number of each component are: in and waste residue: coke: clay: alumina=90~93:2~3:2~3:5~7.
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104045181A (en) * 2014-05-08 2014-09-17 昆明有色冶金设计研究院股份公司 Waste acid treatment system and method
CN104046781A (en) * 2014-06-30 2014-09-17 天津盈辉投资有限公司 Treatment method for realizing comprehensive utilization of industrial acid pickling waste liquid and sulfate slag
CN104192970A (en) * 2014-08-04 2014-12-10 贵州省工业固体废弃物综合利用(建材)工程技术研究中心 Carbide slag sustained-release material for treating acidic wastewater and preparation method thereof
CN105087937A (en) * 2015-07-22 2015-11-25 南京格洛特环境工程股份有限公司 Processing method for achieving reduction and resource utilization of neutral slag produced in rare earth industry
CN105692954A (en) * 2016-02-14 2016-06-22 楚雄滇中有色金属有限责任公司 Method of reducing residue yield during acidic wastewater treatment
CN106745637A (en) * 2016-12-07 2017-05-31 江西稀有金属钨业控股集团有限公司 A kind of Application way of tungsten slag, using device and purposes
CN112254148A (en) * 2020-10-21 2021-01-22 重庆浩泽企业管理有限公司 Paint residue harmless treatment process and system

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CN1724405A (en) * 2005-06-28 2006-01-25 贵州宏福实业开发有限总公司 Process for treating and controlling acid waste water containing fluorine
CN101343047A (en) * 2008-08-26 2009-01-14 山东鲁北企业集团总公司 Improved preparation technique for preparing sulphuric acid and cement with gypsum
CN101811792A (en) * 2009-02-24 2010-08-25 宝山钢铁股份有限公司 Processing method of stainless steel cold rolling pickling wastewater
CN103011447A (en) * 2012-11-28 2013-04-03 浙江和鼎铜业有限公司 Recycling and treating method of sulfuric acid waste sewage
CN103058253A (en) * 2013-01-21 2013-04-24 菲徳勒环境生态工程(苏州)有限公司 Method for preparing gypsum by free sulfuric acid in titanium dioxide wastewater

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Publication number Priority date Publication date Assignee Title
CN1724405A (en) * 2005-06-28 2006-01-25 贵州宏福实业开发有限总公司 Process for treating and controlling acid waste water containing fluorine
CN101343047A (en) * 2008-08-26 2009-01-14 山东鲁北企业集团总公司 Improved preparation technique for preparing sulphuric acid and cement with gypsum
CN101811792A (en) * 2009-02-24 2010-08-25 宝山钢铁股份有限公司 Processing method of stainless steel cold rolling pickling wastewater
CN103011447A (en) * 2012-11-28 2013-04-03 浙江和鼎铜业有限公司 Recycling and treating method of sulfuric acid waste sewage
CN103058253A (en) * 2013-01-21 2013-04-24 菲徳勒环境生态工程(苏州)有限公司 Method for preparing gypsum by free sulfuric acid in titanium dioxide wastewater

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104045181A (en) * 2014-05-08 2014-09-17 昆明有色冶金设计研究院股份公司 Waste acid treatment system and method
CN104045181B (en) * 2014-05-08 2016-01-20 昆明有色冶金设计研究院股份公司 A kind of dirty acid treatment system and method
CN104046781A (en) * 2014-06-30 2014-09-17 天津盈辉投资有限公司 Treatment method for realizing comprehensive utilization of industrial acid pickling waste liquid and sulfate slag
CN104192970A (en) * 2014-08-04 2014-12-10 贵州省工业固体废弃物综合利用(建材)工程技术研究中心 Carbide slag sustained-release material for treating acidic wastewater and preparation method thereof
CN104192970B (en) * 2014-08-04 2016-03-23 贵州省工业固体废弃物综合利用(建材)工程技术研究中心 Carbide slag slow-release material of a kind for the treatment of of acidic wastewater and preparation method thereof
CN105087937A (en) * 2015-07-22 2015-11-25 南京格洛特环境工程股份有限公司 Processing method for achieving reduction and resource utilization of neutral slag produced in rare earth industry
CN105692954A (en) * 2016-02-14 2016-06-22 楚雄滇中有色金属有限责任公司 Method of reducing residue yield during acidic wastewater treatment
CN106745637A (en) * 2016-12-07 2017-05-31 江西稀有金属钨业控股集团有限公司 A kind of Application way of tungsten slag, using device and purposes
CN112254148A (en) * 2020-10-21 2021-01-22 重庆浩泽企业管理有限公司 Paint residue harmless treatment process and system

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