CN103691773B - Rack hydraulic cylinder straightener - Google Patents
Rack hydraulic cylinder straightener Download PDFInfo
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- CN103691773B CN103691773B CN201310429031.4A CN201310429031A CN103691773B CN 103691773 B CN103691773 B CN 103691773B CN 201310429031 A CN201310429031 A CN 201310429031A CN 103691773 B CN103691773 B CN 103691773B
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- hydraulic cylinder
- smoothing roll
- rack
- frame
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Abstract
The invention discloses a kind of Rack hydraulic cylinder straightener, comprise frame and hydraulic cylinder, the upper surface of Barrel of Hydraulic Cylinders arranges upper rack, the lower surface of Barrel of Hydraulic Cylinders arranges lower tooth bar, multiple cogging and multiple lower gear is rotationally connected in frame, multiple cogging all is meshed with upper rack, multiple lower gear is all meshed with upper rack, the multiple eccentric smoothing roll of arranged outside of frame and multiple lower eccentric smoothing roll, multiple eccentric smoothing roll and multiple central shaft cogged connect one to one, the central shaft of multiple lower eccentric smoothing rolls and multiple lower gear connects one to one, the line of multiple eccentric smoothing roll center line parallels with the line of multiple described lower eccentric smoothing roll center line.The aligning center that this Rack hydraulic cylinder straightener overcomes traditional straightener not conllinear, aligning center line is departed from, adjust the problems such as complexity, also overcome traditional straightener can not to nip fast " gooseneck boom is curved " goods, be not suitable for the problem of high-speed automated tinuous production.
Description
Technical field
The present invention relates to a kind of straightener, particularly relate to a kind of Rack hydraulic cylinder straightener.
Background technology
At present, traditional straightener uses very general, and be divided into the patterns such as three-roll unbender, five-roll machine, multi-roll straightening machine, flattening precision is directly proportional to the quantity of smoothing roll, and by contrast, five-roll machine has met Production requirement, and user applies more.The adjustment of conventional its straightening roll press quantity of five-roll machine is single independent adjustment, maintains static, there is following shortcoming: rely on and manually adjust, be difficult to guarantee five (many) aligning point one line, align center not conllinear after the position of smoothing roll mixes up; The drafts of each smoothing roll of two rows is difficult to ensure unanimously, and aligning center is change; During goods change specification, multiple smoothing roll all needs adjustment, and workload is large; The position of smoothing roll is motionless after setting up, and can not realize goods and enter after in smoothing roll and depress aligning, can not nip fast for " gooseneck boom is curved " goods, has to pass through human assistance and can to nip aligning; The frequent action of guiding mechanism, the wear extent of each mechanism is different, and the synchronization accuracy of adjustment is poor; Automaticity is low, can not be applied on the high tinuous production of automaticity.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency of the prior art, a kind of Rack hydraulic cylinder straightener is provided.This Rack hydraulic cylinder straightener overcomes the aligning center of traditional straightener on the one hand, and conllinear, aligning center line do not depart from, adjusts the problems such as complexity, also overcome on the other hand traditional straightener can not to nip fast " gooseneck boom is curved " goods, be not suitable for the problem of high-speed automated tinuous production.
For achieving the above object, the technical solution used in the present invention is: Rack hydraulic cylinder straightener, it is characterized in that: comprise frame and be arranged on the hydraulic cylinder in frame along frame length direction, the outer end of described hydraulic cylinder piston rod is connected with frame, the other end of described hydraulic cylinder is connected with frame by fairlead, the upper surface of described Barrel of Hydraulic Cylinders is provided with the upper rack laid along hydraulic cylinder length direction, the lower surface of described Barrel of Hydraulic Cylinders is provided with the lower tooth bar laid along hydraulic cylinder length direction, multiple cogging and multiple lower gear is provided with in described frame, cog described in multiple the top that is all positioned at hydraulic cylinder and being all meshed with upper rack, multiple described lower gear is all positioned at the below of hydraulic cylinder and is all meshed with lower tooth bar, the arranged outside of described frame has multiple eccentric smoothing roll and multiple lower eccentric smoothing roll, multiple described eccentric smoothing roll and multiple described in the central shaft that cogs connect one to one, the central shaft of multiple described lower eccentric smoothing rolls and multiple described lower gear connects one to one, multiple described eccentric smoothing rolls lay respectively at the top of eccentric smoothing roll center line line under adjacent two, the line of multiple described eccentric smoothing roll center line parallels with the line of multiple described lower eccentric smoothing roll center line.
Above-mentioned Rack hydraulic cylinder straightener, it is characterized in that: multiple described eccentric smoothing roll is equidistantly laid, multiple described lower eccentric smoothing roll is equidistantly laid, and the axis of each eccentric smoothing roll is on the perpendicular bisector of eccentric smoothing roll axis line under adjacent two.
Above-mentioned Rack hydraulic cylinder straightener, it is characterized in that: also comprise control system, described control system comprises the depress switch for detecting upper eccentric smoothing roll and lower eccentric straightening roll press quantity, for detecting the trip switch of upper eccentric smoothing roll and the lower eccentric smoothing roll amount of unclamping and the controller for receiving described drafts signal and the described amount of unclamping signal, the input of described controller is connected with depress switch and trip switch, the output of described controller is connected to solenoid directional control valve, described solenoid directional control valve is connected with hydraulic cylinder rod chamber and rodless cavity, described Barrel of Hydraulic Cylinders is provided with the sensing chip matched with depress switch and trip switch away from one end of fairlead, described depress switch and trip switch are all arranged in frame.
Above-mentioned Rack hydraulic cylinder straightener, is characterized in that: be provided with the gag lever post that level is laid in described fairlead.
Above-mentioned Rack hydraulic cylinder straightener, is characterized in that: described piston rod is articulated and connected by bearing pin and frame.
Above-mentioned Rack hydraulic cylinder straightener, is characterized in that: the quantity of described eccentric smoothing roll is two, and the quantity of described lower eccentric smoothing roll is three.
Above-mentioned Rack hydraulic cylinder straightener, is characterized in that: the structure of multiple described eccentric smoothing roll, multiple described lower eccentric smoothing roll is all identical with size.
The present invention compared with prior art has the following advantages:
1, structure of the present invention is simple, rationally novel in design, is easy to install.
2, instant invention overcomes traditional five-roll machine aligning center not conllinear, aligning center line depart from, adjust the shortcomings such as complexity, flattening precision is high; Solution must not be nipped " gooseneck boom is curved " goods problem fast, is particularly useful on high-speed automated production line, and adjustment maintenance capacity decreases 80%, and productivity ratio improves 6% ~ 10%, and automatization level is high.
3, the present invention is by arranging control system, achieves fast automatic aligning, improves operating efficiency.
4, of the present invention to realize cost low, and result of use is good, is convenient to promote the use of.
In sum, structure of the present invention is simple, and rationally novel in design, functional reliability is high, long service life, and result of use is good, is convenient to promote the use of.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the A-A sectional view in Fig. 1.
Fig. 3 is schematic block circuit diagram of the present invention.
Description of reference numerals:
1-frame; 2-hydraulic cylinder; 2-1-piston rod;
3-upper eccentric smoothing roll; 4-cog; 5-fairlead;
6-gag lever post; 7-nut; 8-lower gear;
9-lower eccentric smoothing roll; 10-depress switch; 11-trip switch;
12-sensing chip; 13-bearing pin; 14-upper rack;
15-lower tooth bar; 16-goods; 17-controller;
18-solenoid directional control valve.
Detailed description of the invention
A kind of Rack hydraulic cylinder straightener as depicted in figs. 1 and 2, comprise frame 1 and be laid in the hydraulic cylinder 2 in frame 1 along frame 1 length direction, the outer end of described hydraulic cylinder 2 piston rod 2-1 is connected with frame 1, the other end of described hydraulic cylinder 2 is connected with frame 1 by fairlead 5, the upper surface of described hydraulic cylinder 2 cylinder barrel is provided with the upper rack 14 laid along hydraulic cylinder 2 length direction, the lower surface of described hydraulic cylinder 2 cylinder barrel is provided with the lower tooth bar 15 laid along hydraulic cylinder 2 length direction, multiple 4 and multiple lower gear 8 of cogging is provided with in described frame 1, cog described in multiple and 4 be all positioned at the top of hydraulic cylinder 2 and be all meshed with upper rack 14, multiple described lower gear 8 is all positioned at the below of hydraulic cylinder 2 and is all meshed with lower tooth bar 15, the arranged outside of described frame 1 has multiple eccentric smoothing roll 3 and multiple lower eccentric smoothing roll 9, multiple described eccentric smoothing roll 3 with multiple described in cog 4 central shaft connect one to one, multiple described lower eccentric smoothing roll 9 connects one to one with the central shaft of multiple described lower gear 8, multiple described eccentric smoothing rolls 3 lay respectively at the top of eccentric smoothing roll 9 center line line under adjacent two, the line of multiple described eccentric smoothing roll 3 center line parallels with the line of multiple described lower eccentric smoothing roll 9 center line.In the present embodiment, multiple described eccentric smoothing roll 3 is equidistantly laid, and multiple described lower eccentric smoothing roll 9 is equidistantly laid, and the axis of each eccentric smoothing roll 3 is on the perpendicular bisector of eccentric smoothing roll 9 axis line under adjacent two.
As shown in Figure 3, this Rack hydraulic cylinder straightener also comprises control system, described control system comprises the depress switch 10 for detecting upper eccentric smoothing roll 3 and lower eccentric smoothing roll 9 drafts, for detecting the trip switch 11 of upper eccentric smoothing roll 3 and lower eccentric smoothing roll 9 amount of unclamping and the controller 17 for receiving described drafts signal and the described amount of unclamping signal, the input of described controller 17 is connected with depress switch 10 and trip switch 11, the output of described controller 17 is connected to solenoid directional control valve 18, described solenoid directional control valve 18 is connected with hydraulic cylinder 2 rod chamber and rodless cavity, described hydraulic cylinder 2 cylinder barrel is provided with the sensing chip 12 matched with depress switch 10 and trip switch 11 away from one end of fairlead 5, described depress switch 10 and trip switch 11 are all arranged in frame 1.In the present embodiment, described depress switch 10 and trip switch 11 are Hall switch, and described sensing chip 12 is made of metal.
During use, when the rod chamber of hydraulic cylinder 2 and rodless cavity replace oil-feed and oil extraction, the cylinder barrel of hydraulic cylinder 2 replaces side-to-side movement, driven by upper rack 14 and cog 4, drive lower gear 8 by lower tooth bar 15, described in cog and 4 synchronously drive upper eccentric smoothing rolls 3 to rotate, described lower gear 8 synchronously drives lower eccentric smoothing roll 9 to rotate, the size of vertical range h between eccentric smoothing roll 3 lower edge and lower eccentric smoothing roll 9 upper limb in change, thus pressure aligning is carried out to goods 16 and unclamps.
In the present embodiment, the reference for installation of this Rack hydraulic cylinder straightener is extremely important, when hydraulic cylinder 2 is in the point midway of its stroke, by the equal level of eccentric direction of upper eccentric smoothing roll 3 and lower eccentric smoothing roll 9 towards a left side, the vertical range of the upper limb of upper eccentric smoothing roll 3 lower edge and lower eccentric smoothing roll 9 is h, the gear centre eccentric throw that each eccentric smoothing roll 3 is connected relative to self with the center of each lower eccentric smoothing roll 9 is a, its minimum drafts is (h-2a) like this, and the maximum amount of unclamping is (h+2a).The pass of the maximum gauge t of goods 16 and drafts and the amount of unclamping is: (h-2a) < t < (h+2a).Because trip switch 11 and the distance of depress switch 10 are S, directly control the amount of unclamping.The size of the amount of unclamping and the original curved degree of goods 16, elasticity, stress state are relevant, grasp flexibly in practice, are greater than original curved value for principle with the amount of unclamping.
In the present embodiment, the pressure of this Rack hydraulic cylinder straightener, aligning action are controlled by control system, when control system controls solenoid directional control valve 18, make the rodless cavity oil-feed of hydraulic cylinder 2, hydraulic cylinder 2 cylinder barrel moves right, and upper rack 14 is rotated counterclockwise by smoothing roll 3 eccentric in 4 drives that cog, and descends tooth bar 15 to drive lower eccentric smoothing roll 9 to rotate clockwise by lower gear 8 simultaneously, now h value reduces, and is depressed by goods 16.Goods 16 are pushed ahead under the effect of external force, upper eccentric smoothing roll 3 and the rotation simultaneously of lower eccentric smoothing roll 9, realize the pressure to goods 16 and aligning action, when depress switch 10 senses sensing chip 12, controller 17 obtains the drafts of upper eccentric smoothing roll 3 and lower eccentric smoothing roll 9, and control solenoid directional control valve 18 and switch, this Rack hydraulic cylinder straightener performs unclamps action, the i.e. rod chamber oil-feed of hydraulic cylinder 2, hydraulic cylinder 2 cylinder barrel is to left movement, upper rack 14 is rotated clockwise by smoothing roll 3 eccentric in 4 drives that cog, descend tooth bar 15 to drive lower eccentric smoothing roll 9 to rotate counterclockwise by lower gear 8 simultaneously, now h value increases, goods 16 are unclamped, when trip switch 11 senses sensing chip 12, controller 17 obtains the amount of unclamping of upper eccentric smoothing roll 3 and lower eccentric smoothing roll 9, controller 17 is performed again by switching solenoid directional control valve 18 and depresses next time, aligning action.In the present embodiment, this Rack hydraulic cylinder straightener overcome traditional five-roll machine aligning center not conllinear, aligning center line depart from, adjust the shortcomings such as complexity, flattening precision is high; Solution must not be nipped " gooseneck boom is curved " goods problem fast, is particularly useful on high-speed automated production line, and adjustment maintenance capacity decreases 80%, and productivity ratio improves 6% ~ 10%, and automatization level is high.
As shown in Figure 1, the gag lever post 6 that level is laid is provided with in described fairlead 5.Described gag lever post 6 is threaded with frame 1, and is fixed by nut 7.By the change in location of gag lever post 6, the spacing distance that can adjust hydraulic cylinder 2 is S1.For the goods 16 of each specification, first the position of gag lever post 6 is determined, then determine S1 according to the original curved degree of goods 16, now demarcate the position (switch sender is as the criterion) of trip switch 11, determine the position (switch sender is as the criterion) of depress switch 10 afterwards again.Now the pass of S and S1 is: S < S1.First slow down when ensureing that hydraulic cylinder 2 is depressed, finally reach pinpoint object.
As shown in Figure 1, described piston rod 2-1 is articulated and connected by bearing pin 13 and frame 1.The quantity of described eccentric smoothing roll 3 is two, and the quantity of described lower eccentric smoothing roll 9 is three.The structure of multiple described eccentric smoothing roll 3, multiple described lower eccentric smoothing roll 9 is all identical with size.
The above; it is only preferred embodiment of the present invention; not the present invention is imposed any restrictions, every above embodiment is done according to the technology of the present invention essence any simple modification, change and equivalent structure transformation, all still belong in the protection domain of technical solution of the present invention.
Claims (7)
1. Rack hydraulic cylinder straightener, it is characterized in that: comprise frame (1) and be arranged on the hydraulic cylinder (2) in frame (1) along frame (1) length direction, the outer end of described hydraulic cylinder (2) piston rod (2-1) is connected with frame (1), the other end of described hydraulic cylinder (2) is connected with frame (1) by fairlead (5), the upper surface of described hydraulic cylinder (2) cylinder barrel is provided with the upper rack (14) laid along hydraulic cylinder (2) length direction, the lower surface of described hydraulic cylinder (2) cylinder barrel is provided with the lower tooth bar (15) laid along hydraulic cylinder (2) length direction, multiple cogging (4) and multiple lower gear (8) is provided with in described frame (1), cog described in multiple (4) be all positioned at the top of hydraulic cylinder (2) and be all meshed with upper rack (14), multiple described lower gear (8) is all positioned at the below of hydraulic cylinder (2) and is all meshed with lower tooth bar (15), the arranged outside of described frame (1) has multiple eccentric smoothing roll (3) and multiple lower eccentric smoothing roll (9), multiple described eccentric smoothing roll (3) with multiple described in the cog central shaft of (4) connect one to one, multiple described lower eccentric smoothing roll (9) connects one to one with the central shaft of multiple described lower gear (8), multiple described eccentric smoothing rolls (3) lay respectively at the top of eccentric smoothing roll (9) center line line under adjacent two, the line of multiple described eccentric smoothing roll (3) center line parallels with the line of multiple described lower eccentric smoothing roll (9) center line.
2. Rack hydraulic cylinder straightener according to claim 1, it is characterized in that: multiple described eccentric smoothing roll (3) is equidistantly laid, multiple described lower eccentric smoothing roll (9) is equidistantly laid, and the axis of each eccentric smoothing roll (3) is on the perpendicular bisector of eccentric smoothing roll (9) axis line under adjacent two.
3. Rack hydraulic cylinder straightener according to claim 1 and 2, it is characterized in that: also comprise control system, described control system comprises the depress switch (10) for detecting upper eccentric smoothing roll (3) and lower eccentric smoothing roll (9) drafts, for detecting the trip switch (11) of upper eccentric smoothing roll (3) and lower eccentric smoothing roll (9) amount of unclamping and the controller (17) for receiving drafts signal and the amount of unclamping signal, the input of described controller (17) connects with depress switch (10) and trip switch (11), the output of described controller (17) is connected to solenoid directional control valve (18), described solenoid directional control valve (18) is connected with hydraulic cylinder (2) rod chamber and rodless cavity, described hydraulic cylinder (2) cylinder barrel is provided with the sensing chip (12) matched with depress switch (10) and trip switch (11) away from one end of fairlead (5), described depress switch (10) and trip switch (11) are all arranged in frame (1).
4. Rack hydraulic cylinder straightener according to claim 1, is characterized in that: be provided with the gag lever post (6) that level is laid in described fairlead (5).
5. Rack hydraulic cylinder straightener according to claim 1, is characterized in that: described piston rod (2-1) is articulated and connected by bearing pin (13) and frame (1).
6. Rack hydraulic cylinder straightener according to claim 1, is characterized in that: the quantity of described eccentric smoothing roll (3) is two, and the quantity of described lower eccentric smoothing roll (9) is three.
7. Rack hydraulic cylinder straightener according to claim 1, is characterized in that: the structure of multiple described eccentric smoothing roll (3), multiple described lower eccentric smoothing roll (9) is all identical with size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310429031.4A CN103691773B (en) | 2013-09-17 | 2013-09-17 | Rack hydraulic cylinder straightener |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310429031.4A CN103691773B (en) | 2013-09-17 | 2013-09-17 | Rack hydraulic cylinder straightener |
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| Publication Number | Publication Date |
|---|---|
| CN103691773A CN103691773A (en) | 2014-04-02 |
| CN103691773B true CN103691773B (en) | 2015-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310429031.4A Active CN103691773B (en) | 2013-09-17 | 2013-09-17 | Rack hydraulic cylinder straightener |
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| CN (1) | CN103691773B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107755464B (en) * | 2017-09-26 | 2019-08-16 | 肇庆宏旺金属实业有限公司 | A kind of straightening roll and its straightening system |
| CN110153820B (en) * | 2018-01-15 | 2020-12-22 | 日照金泰机械制造有限公司 | Efficient grinding machine special for guide rail and grinding method |
| CN110329716A (en) * | 2019-08-02 | 2019-10-15 | 安徽龙磁精密器件有限公司 | A kind of Pneumatic clamping manipulator |
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|---|---|---|---|---|
| CN2491144Y (en) * | 2001-06-01 | 2002-05-15 | 恒轮实业有限公司 | Improved digital controlled feeding tenderizer |
| CN101920281A (en) * | 2009-11-04 | 2010-12-22 | 太原科技大学 | Five-roll metal plate and strip straightening machine |
| CN102527777A (en) * | 2012-01-16 | 2012-07-04 | 北京中冶设备研究设计总院有限公司 | Flat steel straightening machine |
| CN203541164U (en) * | 2013-09-17 | 2014-04-16 | 西安麦特沃金液控技术有限公司 | Hydraulic-cylinder straightener utilizing racks |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5053899B2 (en) * | 2008-03-19 | 2012-10-24 | 新日鉄エンジニアリング株式会社 | H-shaped steel roller straightener |
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2013
- 2013-09-17 CN CN201310429031.4A patent/CN103691773B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2491144Y (en) * | 2001-06-01 | 2002-05-15 | 恒轮实业有限公司 | Improved digital controlled feeding tenderizer |
| CN101920281A (en) * | 2009-11-04 | 2010-12-22 | 太原科技大学 | Five-roll metal plate and strip straightening machine |
| CN102527777A (en) * | 2012-01-16 | 2012-07-04 | 北京中冶设备研究设计总院有限公司 | Flat steel straightening machine |
| CN203541164U (en) * | 2013-09-17 | 2014-04-16 | 西安麦特沃金液控技术有限公司 | Hydraulic-cylinder straightener utilizing racks |
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| CN103691773A (en) | 2014-04-02 |
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