CN103691342A - Concentric double-shaft stirrer adopting hybrid type external paddle - Google Patents

Concentric double-shaft stirrer adopting hybrid type external paddle Download PDF

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Publication number
CN103691342A
CN103691342A CN201310619774.8A CN201310619774A CN103691342A CN 103691342 A CN103691342 A CN 103691342A CN 201310619774 A CN201310619774 A CN 201310619774A CN 103691342 A CN103691342 A CN 103691342A
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CN
China
Prior art keywords
shaft
oar
stirring
flange
blade
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Pending
Application number
CN201310619774.8A
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Chinese (zh)
Inventor
刘宝庆
刘景亮
金志江
郑毅骏
王曼曼
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Zhejiang University ZJU
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Zhejiang University ZJU
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Publication date
Application filed by Zhejiang University ZJU filed Critical Zhejiang University ZJU
Priority to CN201310619774.8A priority Critical patent/CN103691342A/en
Publication of CN103691342A publication Critical patent/CN103691342A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a concentric double-shaft stirrer adopting a hybrid type external paddle. The concentric double-shaft stirrer comprises a stirring tank, a protruding edge, an external stirring shaft, an internal stirring shaft, the hybrid type external paddle, and internal paddles. The internal stirring shaft is divided into two sections comprising an upper section and a lower section which are connected by a flange, the upper section of the internal stirring shaft is sleeved in a hole of the external stirring shaft in a hollow mode, and two sides of the external stirring shaft are respectively welded with symmetrical transverse beams; in the stirring tank, a left helical ribbon and a right helical ribbon of the hybrid type external paddle form a hollow-cavity double helical ribbon, the internal stirring shaft lower section located in the hollow-cavity double helical ribbon is provided with the internal paddles, the bottom of the left helical ribbon and the bottom of the right helical ribbon are connected by an oval blade, and the shape of the bottom of the oval blade is the same as the shape of a seal head of the stirring tank. The concentric double-shaft stirrer contributes to formation of whole kettle circulation flow, and has good stirring and mixing effects and wide adaptability; and through changing speeds, combination and layout forms of the internal paddles and the external paddle, the concentric double-shaft stirrer adapts to different systems, can maintain relatively good stirring and mixing effects in a quite wide viscosity range, has stable structure running, and is especially applicable to stirring and mixing under high-viscosity variable-working-condition systems.

Description

Adopt the concentric double-shaft agitator of hybrid outer oar
Technical field
The present invention relates to a kind of agitator, specifically relate to a kind of concentric double-shaft agitator that adopts hybrid outer oar.
Background technology
Stirring operation is widely used in the process industrials such as petrochemical industry, food, medicine, fermentation, sewage disposal.Along with process industrial to becoming more meticulous, maximization, energy-efficientization development, actual whipping process becomes and becomes increasingly complex, the variation of the transformation of phase, the transmission of heat and viscosity often exists simultaneously.For such complexity, variable working condition system, if directly adopt conventional agitator, be no matter low sticky or high sticky agitator, demand that all can not fine adaptation whipping process different phase, directly causes that process efficiency is low, Process Energy utilizes the problems such as unreasonable.
For guaranteeing that tank diameter inner fluid is mixed preferably, better meet the stirring demand of different phase in industrial production, a kind of more method of industrial employing is to develop, select twin shaft combined blender, and outer oar is selected the agitator that is applicable to high sticky system, and interior oar is selected rapid dispersion oar.But existing twin shaft combined blender, the structure of outer oar is generally more fixing, be mostly anchor, frame oar, also there is the outer oar of a small amount of helical-ribbon type to occur, but the occasion of the outer oar of application helical-ribbon type, the arrangement form of inside and outside oar is mostly vertical type, has the problem of movable sealing complexity, and this has limited the further raising of twin shaft combined blender performance to a certain extent.Therefore,, by the novel outer oar of innovative design, research and develop novel biaxial combined blender and there is very significant realistic meaning.
Summary of the invention
The object of this invention is to provide a kind of concentric double-shaft agitator that adopts hybrid outer oar, can be issued to good stirring and mixing effect in complicated, variable working condition system.
The object of the invention is to realize by the following technical solutions:
The present invention includes tank diameter, flange, outer shaft, interior shaft, hybrid outer oar, interior oar; Interior shaft is divided into upper and lower two sections, by flange, connects, and interior shaft epimere empty set stirs in axis hole outside, and outer shaft both sides are welded with symmetrical crossbeam, in tank diameter, hybrid outer oar and interior oar is housed, and tank diameter end socket center position is equipped with flange.
Described hybrid outer oar comprises two blade bracing frames, the two ribbons of cavity, oval blade, one end of two blade bracing frames is connected with described two beam-end respectively, the other end of a blade bracing frame is equipped with left ribbon, the other end of another blade bracing frame is equipped with right ribbon, left ribbon and right ribbon form the two ribbons of cavity, left ribbon and right ribbon link into an integrated entity by the vertical bar of both sides, the shaft hypomere that is arranged in the two ribbons of cavity is equipped with 1 above oar, left ribbon is connected with oval blade with right ribbon bottom, oval blade bottom shape is identical with tank diameter end socket shape, the oar footpath of hybrid outer oar is 0.9~0.98 times of tank diameter internal diameter.
Described flange is arranged symmetrically with the screwed hole that connects follow-up flange, has the hole being communicated with tank diameter end socket in the middle of flange.
Described interior oar is six flat blade disc turbine oar or six straight leaf open turbine oars or six oblique leaf open turbine oars.
The beneficial effect that the present invention has is:
1) contribute to form whole still circular flow, stirring and mixing effect is good.The two ribbon structures of cavity contribute to the formation of axial flow, and interior oar contributes to the discharge of radiation stream, simultaneously due to the existence of the oval blade in hybrid outer oar bottom, at the bottom of still position be uniformly mixed be improved significantly.
2) wide adaptability.By changing rotating speed, combination and the arrangement form of inside and outside oar, this concentric double-shaft agitator can adapt to different systems, in very wide range of viscosities, can keep good stirring and mixing effect, is particularly useful for high sticky and variable working condition system.
3) structure operates steadily.The existence of hybrid outer oar top reinforcement and the vertical bar in middle part, makes its held stationary in rotation process.
4) effectively avoid the existence of hydrops.Be different from conventional discharge gate form, tank diameter bottom is flanged structure, can effectively avoid the existence of hydrops.
Accompanying drawing explanation
Fig. 1 is structural principle sketch of the present invention.
Fig. 2 is the front view of hybrid outer oar in the present invention.
Fig. 3 is the side view of hybrid outer oar in the present invention.
Fig. 4 is the top view of hybrid outer oar in the present invention.
In figure: 1, tank diameter, 2, outer shaft, 3, interior shaft, 4, hybrid outer oar, 5, interior oar, 6, flange, 2.1, crossbeam, 2.2, fixed head, 4.1, blade bracing frame, 4.1.1, reinforcement, 4.1.2, rectangular flat, 4.2, the two ribbons of cavity, 4.2.1, vertical bar, 4.3, oval blade.
The specific embodiment
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in Figure 1, the present invention includes tank diameter 1, flange 6, outer shaft 2, interior shaft 3, hybrid outer oar 4, interior oar 5, interior shaft 3 is divided into, lower two sections, by flange, connect, interior shaft 3 epimere empty sets are (, shaft 3 rotates and does not drive outer shaft 2 to rotate) in shaft 2 holes outside, interior shaft 3 hypomeres are detachable, and it can be made into different length, convenient mounting or dismounting, oar 5 in changing, outer shaft 2 both sides are welded with symmetrical crossbeam 2.1, all there is fixed head 2.2 two crossbeam 2.1 ends, conveniently be fixed and be connected with hybrid outer oar 4, in tank diameter 1, hybrid outer oar 4 and interior oar 5 are housed, hybrid outer oar 4 and interior oar 5 can have different rotating speeds and different rotation directions, tank diameter 1 end socket center position is equipped with flange 6, for discharge.
As shown in Figure 1 to 4, described hybrid outer oar 4 comprises two blade bracing frames 4.1, the two ribbons 4.2 of cavity, oval blade 4.3, one end of two blade bracing frames 4.1 is bolted respectively with the fixed head 2.2 of described two crossbeam 2.1 ends and is connected, the other end of a blade bracing frame is equipped with left ribbon, the other end of another blade bracing frame is equipped with right ribbon, left ribbon and right ribbon form the two ribbons 4.2 of cavity, left ribbon and right ribbon link into an integrated entity by the vertical bar 4.2.1 of both sides, vertically the existence of bar 4.2.1 has improved the stability of hybrid outer oar 4 in rotation process greatly, shaft 3 hypomeres that are arranged in the two ribbons 4.2 of cavity are equipped with 1 above oar 5, in in Fig. 1, oar 5 is 2, the number of interior oar 5 is determined by the character such as viscosity of height of materials and material.Left ribbon is connected with oval blade 4.3 with right ribbon bottom, the bottom shape of oval blade 4.3 is identical with tank diameter 1 end socket shape, can greatly improve the stirring and mixing effect of tank diameter 1 bottom, blade bracing frame 4.1 is welded with respectively non-axial symmetry reinforcement 4.1.1, to make hybrid outer oar 4 keep stable in rotation process, the end of the blade bracing frame 4.1 being connected with outer shaft 2 is rectangular flat 4.1.2, can control by the height of adjusting vane bracing frame 4.1 whole height of hybrid outer oar 4, the oar footpath of hybrid outer oar 4 is 0.9~0.98 times of tank diameter 1 internal diameter.
As shown in Figure 1, described flange 6 is arranged symmetrically with the screwed hole that connects follow-up flange, in the middle of flange 6, has the hole being communicated with tank diameter 1 end socket, and for discharge, flanged structure can effectively be avoided the existence of hydrops.
As shown in Figure 1, described interior oar 5 is six flat blade disc turbine oar or six straight leaf open turbine oars or six oblique leaf open turbine oars, and interior oar 5 can be different version, the different numbers of plies, according to actual condition and operating condition, regulates.
operation principle of the present invention:
Due to hybrid outer oar and all dismounting easily and the replacings of interior oar, so for convenient charging, first reinforced in the course of work.From tank diameter top to tank diameter, add feed liquid to certain altitude, then the interior shaft of interior oar is housed, then be bolted hybrid outer oar is installed on outer shaft, then, open motor, make respectively inside and outside shaft reach certain rotating speed.Interior shaft and outer shaft are driven respectively by two motors, and they can have different rotating speeds and different rotation directions, have stirred rear feed liquid and have discharged from the flange hole of tank diameter end socket.

Claims (4)

1. adopt a concentric double-shaft agitator for hybrid outer oar, it is characterized in that: comprise tank diameter (1), flange (6), outer shaft (2), interior shaft (3), hybrid outer oar (4), interior oar (5); Interior shaft (3) is divided into upper and lower two sections, by flange, connect, interior shaft epimere empty set is outside in shaft (2) hole, outer shaft (2) both sides are welded with symmetrical crossbeam, in tank diameter (1), hybrid outer oar (4) and interior oar (5) are housed, and tank diameter (1) end socket center position is equipped with flange (6).
2. a kind of concentric double-shaft agitator that adopts hybrid outer oar according to claim 1, is characterized in that: described hybrid outer oar (4) comprises two blade bracing frames, the two ribbons (4.2) of cavity, oval blade (4.3), one end of two blade bracing frames is connected with described two beam-end respectively, the other end of a blade bracing frame is equipped with left ribbon, the other end of another blade bracing frame is equipped with right ribbon, left ribbon and right ribbon form the two ribbons (4.2) of cavity, left ribbon and right ribbon link into an integrated entity by the vertical bar of both sides, the shaft hypomere that is arranged in the two ribbons (4.2) of cavity is equipped with 1 above oar (5), left ribbon is connected with oval blade (4.3) with right ribbon bottom, oval blade (4.3) bottom shape is identical with tank diameter (1) end socket shape, the oar footpath of hybrid outer oar (4) is 0.9~0.98 times of tank diameter (1) internal diameter.
3. a kind of concentric double-shaft agitator that adopts hybrid outer oar according to claim 1, is characterized in that: described flange (6) is arranged symmetrically with the screwed hole that connects follow-up flange, has the hole being communicated with tank diameter (1) end socket in the middle of flange (6).
4. a kind of concentric double-shaft agitator that adopts hybrid outer oar according to claim 1, is characterized in that: described interior oar (5) is six flat blade disc turbine oar or six straight leaf open turbine oars or six oblique leaf open turbine oars.
CN201310619774.8A 2013-11-29 2013-11-29 Concentric double-shaft stirrer adopting hybrid type external paddle Pending CN103691342A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105558248A (en) * 2014-10-17 2016-05-11 新玛德制造厂有限公司 Stirrer for ice-cream machine and ice-cream machine
CN108479682A (en) * 2018-06-08 2018-09-04 杭州原正化学工程技术装备有限公司 A kind of suitable superelevation glues the blender of polymerization system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3877881A (en) * 1968-10-08 1975-04-15 Mitsubishi Heavy Ind Ltd Reactors for highly viscous materials
CN200945424Y (en) * 2006-09-27 2007-09-12 虞培清 Hollow type screw belt mixer
CN102000523A (en) * 2010-11-08 2011-04-06 浙江长城减速机有限公司 Compound stirring device for kettle
CN103301768A (en) * 2013-06-28 2013-09-18 普罗旺斯番茄制品(天津)有限公司 Double-stirring type stirring tank capable of smoothly discharging materials
CN203620540U (en) * 2013-11-29 2014-06-04 浙江大学 Concentric double-shaft stirrer adopting mixing outer paddle

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3877881A (en) * 1968-10-08 1975-04-15 Mitsubishi Heavy Ind Ltd Reactors for highly viscous materials
CN200945424Y (en) * 2006-09-27 2007-09-12 虞培清 Hollow type screw belt mixer
CN102000523A (en) * 2010-11-08 2011-04-06 浙江长城减速机有限公司 Compound stirring device for kettle
CN103301768A (en) * 2013-06-28 2013-09-18 普罗旺斯番茄制品(天津)有限公司 Double-stirring type stirring tank capable of smoothly discharging materials
CN203620540U (en) * 2013-11-29 2014-06-04 浙江大学 Concentric double-shaft stirrer adopting mixing outer paddle

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105558248A (en) * 2014-10-17 2016-05-11 新玛德制造厂有限公司 Stirrer for ice-cream machine and ice-cream machine
CN105558248B (en) * 2014-10-17 2020-02-21 新玛德制造厂有限公司 A agitating unit and ice cream machine for ice cream machine
CN108479682A (en) * 2018-06-08 2018-09-04 杭州原正化学工程技术装备有限公司 A kind of suitable superelevation glues the blender of polymerization system

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Application publication date: 20140402