CN103680887B - A kind of three-phase stereo wound core distribution transformer and assembly method thereof - Google Patents

A kind of three-phase stereo wound core distribution transformer and assembly method thereof Download PDF

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Publication number
CN103680887B
CN103680887B CN201210329020.4A CN201210329020A CN103680887B CN 103680887 B CN103680887 B CN 103680887B CN 201210329020 A CN201210329020 A CN 201210329020A CN 103680887 B CN103680887 B CN 103680887B
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China
Prior art keywords
iron core
hypomere
epimere
phase stereo
distribution transformer
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CN201210329020.4A
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Chinese (zh)
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CN103680887A (en
Inventor
高亦南
陈良
林方
郑公白
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SUZHOU ANTAI TRANSFORMER CO Ltd
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SUZHOU ANTAI TRANSFORMER CO Ltd
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Abstract

The invention discloses the assembly method of a kind of three-phase stereo wound core distribution transformer, including three-phase stereo rewinding material, it is wound in the coil windings on described three-phase stereo rewinding material, shunting switch, lead-out wire and fuel tank, described three-phase stereo rewinding material includes: epimere iron core frame group, hypomere iron core frame group and folder, described epimere iron core frame group and hypomere iron core frame group are fixed together by described folder, in this way, coil windings uses common coil winding machine to get final product coiling, during assembling, first described hypomere iron core frame group will be inserted around the coil windings made, it is packaged fixing by the described coil windings of described upper iron core frame group insertion again, the assembling of described three-phase stereo wound core distribution transformer is simple, easy to operate, substantially increase work efficiency, the invention also discloses the assembly method of described three-phase stereo rewinding material.

Description

A kind of three-phase stereo wound core distribution transformer and assembly method thereof
Technical field
The present invention relates to a kind of three-phase stereo wound core distribution transformer, particularly to described three-phase The assembly method of three-dimensional wound core distribution transformer.
Background technology
Traditional three-phase wound core distribution transformer, makes iron core with silicon-steel sheet coiled, iron core Cross section is circular, the skeleton as coiling unshakable in one's determination, needs to use special coil winding machine to enter Row coiling, uses and there is certain limitation.
Summary of the invention
The present invention provides a kind of coil windings coiling convenient, and the three-phase stereo of work efficiency can be greatly improved Wound core distribution transformer and assembly method thereof.
For achieving the above object, the present invention provides following technical scheme.
A kind of three-phase stereo wound core distribution transformer, including three-phase stereo rewinding material, coiling Coil windings, shunting switch, lead-out wire and fuel tank on described three-phase stereo rewinding material, Described three-phase stereo rewinding material includes:
Epimere iron core frame group, including three epimere U-shaped iron core frames, described three epimere U-shapeds Three epimere inserted terminals of frame formation the most stitched together of iron core frame;
Hypomere iron core frame group, including three hypomere U-shaped iron core frames, described three hypomere U-shapeds Three hypomere inserted terminals of frame composition the most stitched together of iron core frame;Described three hypomeres Inserted terminal and described three epimere inserted terminal socket connections, three iron core frames of composition, described three Iron core frame forms a triangular prism;
Folder, be fixedly clamped described epimere iron core frame group and hypomere iron core frame group.
Preferably, described epimere U-shaped iron core frame includes multilamellar epimere U-shaped stacked together Flanging is unshakable in one's determination, and described hypomere U-shaped iron core frame includes multilamellar hypomere U-shaped folding stacked together Limit is unshakable in one's determination;Described adjacent rewinding material is unshakable in one's determination by outermost epimere U-shaped flanging respectively and Outer layer hypomere U-shaped flanging iron core fits together.
Preferably, the cross section of described three epimere inserted terminals and three hypomere inserted terminals is circle Shape.
Preferably, the splicing position of described three epimere inserted terminals and three hypomere inserted terminals is rank Scalariform or irregular shape.
Preferably, described folder include upper end triangular supports, lower end triangular supports and Connecting support, described upper end triangular supports is located at outside described three epimere U-shaped iron core frames Side;Described lower end triangular form props up the outside being set up in described three hypomere U-shaped iron core frames, institute State connection support to prop up and stay between described upper end triangular supports and lower end triangular supports.
Preferably, described upper end triangular supports and lower end triangular form support all with described three-phase The triangular prism cross section of three dimensional wound core matches.
The assembly method of three-phase stereo wound core distribution transformer as above, including following Step:
One, hypomere iron core frame group fixed work order, by described three hypomere U-shaped iron core frame socket joints It is located in the triangular supports of described lower end;
Two, inserted sheet operation, is directed to sheet and inserts in described coil windings, by described coil around Group is firstly inserted on described three hypomere inserted terminals;
Described three epimere inserted terminals are inserted described by three, packaging process along described prerotation vane In coil windings and with described three hypomere inserted terminal one_to_one corresponding socket connections, then by institute State prerotation vane to extract out;
Four, fix to clamp operation, be sequentially connected with described connection support and upper end triangular form support, Described three epimere U-shaped iron core frames and three hypomere U-shaped iron core frames are fixedly clamped;
Five, shunting switch, lead-out wire and fuel tank operation are connected.
Preferably, the prerotation vane in described step 2 is strip of sheet object, the length of described prerotation vane Degree is more than the degree of depth of the centre bore of described coil windings.
Above technical scheme is used to provide the benefit that: described three-phase stereo rewinding material distribution becomes Depressor, including three-phase stereo rewinding material, the coil that is wound on described three-phase stereo rewinding material Winding, shunting switch, lead-out wire and fuel tank, described three-phase stereo rewinding material includes: on Section iron core frame group, hypomere iron core frame group and folder, described in the described epimere that is fixedly clamped unshakable in one's determination Frame group and hypomere iron core frame group, in this way, coil windings uses common coil winding machine Get final product coiling, during assembling, only three hypomere U-shaped iron core frames need to be located at described A-frame On, then coil windings is inserted in described three hypomere inserted terminals along prerotation vane;Then will Within described three epimere inserted terminals insert coil windings step by step, then by tight for whole iron core frame Gu, easy to operate, work efficiency greatly improves.
Accompanying drawing explanation
Fig. 1 is the embodiment of the present invention 1 three-phase stereo wound core distribution transformer structural representation;
Fig. 2 is the embodiment of the present invention 1 epimere U-shaped iron core frame and the structure of hypomere U-shaped iron core frame Schematic diagram;
Fig. 3 is that the inserted sheet operation of the embodiment of the present invention 1 three-phase stereo wound core distribution transformer is shown It is intended to;
Fig. 4 is that the packaging process of the embodiment of the present invention 1 three-phase stereo wound core distribution transformer shows It is intended to;
Fig. 5 be the embodiment of the present invention 1 three-phase stereo wound core distribution transformer fix to clamp work Sequence schematic diagram;
Fig. 6 is the top view of the embodiment of the present invention 1 three-phase stereo wound core distribution transformer;
Fig. 7 is the embodiment of the present invention 2 epimere U-shaped iron core frame and the structure of hypomere U-shaped iron core frame Schematic diagram;
Fig. 8 is the embodiment of the present invention 3 epimere U-shaped iron core frame and the structure of hypomere U-shaped iron core frame Schematic diagram.
Wherein, 11. epimere U-shaped iron core frame 110. epimere U-shaped flanging iron cores 111,112, 113. epimere inserted terminal 12. hypomere U-shaped iron core frame 120. hypomere U-shaped flangings are unshakable in one's determination 121,122,123. hypomere inserted terminal 2. prerotation vane 3. coil windings 41. upper end trianglees Support 42. lower end triangular supports 43. connects support.
Detailed description of the invention
Describe the preferred embodiment of the present invention below in conjunction with the accompanying drawings in detail.
Embodiment 1
See Fig. 1-Fig. 6, as shown in legend therein, a kind of three-phase stereo rewinding material distribution Transformator, including a three-phase stereo rewinding material, is wound on described three-phase stereo rewinding material Three coil windings 3, shunting switch (not shown)s, lead-out wires (do not show in figure Go out) and a fuel tank (not shown), described three-phase stereo rewinding material includes:
One epimere iron core frame group, including three epimere U-shaped iron core frames 11, described three epimeres Three epimere inserted terminals of frame formation the most stitched together of U-shaped iron core frame 11 111,112,113;
Section iron core frame group once, including three hypomere U-shaped iron core frames 12, described three hypomeres Three hypomere inserted terminals of frame composition the most stitched together of U-shaped iron core frame 12 121,122,123;Described three hypomere inserted terminals 121,122,123 are inserted with described three epimeres Connecing end 111,112,113 socket connection three iron core frames of composition, described three iron core frames are formed One triangular prism;
One folder, be fixedly clamped described epimere iron core frame group and hypomere iron core frame group.
Described epimere U-shaped iron core frame 11 includes multilamellar epimere U-shaped flanging ferrum stacked together The heart 110, described hypomere U-shaped iron core frame 12 includes multilamellar hypomere U-shaped folding stacked together Limit iron core 120;Described adjacent rewinding material is unshakable in one's determination by outermost epimere U-shaped flanging respectively Fit together with outermost layer hypomere U-shaped flanging iron core.
Described 111,112,113 and three hypomere inserted terminals of three epimere inserted terminals The cross section of 121,122,123 is circular.
Described folder include upper end triangular supports 41, lower end triangular supports 42 with And three connection supports 43, described upper end triangular supports 41 is located at described three epimere U The outside of shape iron core frame 11;Described lower end triangular supports 42 is located at described three hypomere U The outside of shape iron core frame 12,43, described connection support stays at described upper end triangle and props up Between frame 41 and lower end triangular supports 42.
Described upper end triangular supports 41 and lower end triangular form support 42 all stand with described three-phase The triangular prism cross section of body rewinding material matches.
The assembly method of three-phase stereo wound core distribution transformer as above, including following Step:
One, hypomere iron core frame group fixed work order, by described three hypomere U-shaped iron core frames 12 Socket joint is located in described lower end triangular supports 42;
Two, inserted sheet operation, is directed to sheet 2 and inserts in described coil windings 3, by described line Circle winding 3 is firstly inserted into described three hypomere inserted terminals 121, on 122,123;
Three, packaging process, leads described in described three epimere inserted terminals 111,112,113 edge Insert in described coil windings 3 to sheet 2 and with described three hypomere inserted terminals 121,122,123 one_to_one corresponding socket connections, more described prerotation vane 2 is extracted out;
Four, fix to clamp operation, be sequentially connected with described connection support 43 and upper end triangle props up Described three epimere U-shaped iron core frames 11 and three hypomere U-shaped iron core frames 12 are pressed from both sides by frame 41 Fasten;
Five, shunting switch, lead-out wire and fuel tank operation are connected.
Prerotation vane 2 in described step 2 is strip of sheet object, the length of described prerotation vane 2 The degree of depth more than the centre bore of described coil windings 3.
Embodiment 2
Seeing Fig. 7, as shown in legend therein, remaining is identical, no with described embodiment 2 It is with part, described 111,112,113 and three hypomere inserted terminals of three epimere inserted terminals At the socket connection of 121,122,123 stepped, in this case, when inserted sheet operation, Will not when can ensure that epimere U-shaped iron core frame 11 and described hypomere U-shaped iron core frame 12 grafting There is inconsistent phenomenon.
Embodiment 3
See Fig. 8, shown in legend therein remaining with as described in embodiment 2 identical, different Part is, described 111,112,113 and three hypomere inserted terminals of three epimere inserted terminals In irregular shape at the socket connection of 121,122,123, in this case, when inserted sheet operation, Will not when can ensure that epimere U-shaped iron core frame 11 and described hypomere U-shaped iron core frame 12 grafting There is inconsistent phenomenon.
Above technical scheme is used to provide the benefit that: described three-phase stereo rewinding material distribution transformer Device, the coil windings including three-phase stereo rewinding material, being wound on described three-phase stereo rewinding material, Shunting switch, lead-out wire and fuel tank, described three-phase stereo rewinding material includes: epimere iron core frame Group, hypomere iron core frame group and folder, described in be fixedly clamped described epimere iron core frame group and hypomere Iron core frame group, in this way, coil windings uses common coil winding machine to get final product coiling, dress Three hypomere U-shaped iron core frames only need to be located on described A-frame, then by coil by timing Winding inserts in described three hypomere inserted terminals along prerotation vane;Then by described three epimere grafting Within end inserts coil windings step by step, then whole iron core frame is fastened, easy to operate, work efficiency Greatly improve.
Above-described is only the preferred embodiment of the present invention, it is noted that for this area Those of ordinary skill for, without departing from the concept of the premise of the invention, it is also possible to do Going out some deformation and improvement, these broadly fall into protection scope of the present invention.

Claims (5)

1. the assembly method of a three-phase stereo wound core distribution transformer, for assembling a kind of three-phase stereo wound core distribution transformer, this three-phase stereo wound core distribution transformer includes three-phase stereo rewinding material, the coil windings, shunting switch, lead-out wire and the fuel tank that are wound on described three-phase stereo rewinding material, and described three-phase stereo rewinding material includes:
Epimere iron core frame group, including three epimere U-shaped iron core frames, three epimere inserted terminals of frame formation the most stitched together of described three epimere U-shaped iron core frames;
Hypomere iron core frame group, including three hypomere U-shaped iron core frames, three hypomere inserted terminals of frame composition the most stitched together of described three hypomere U-shaped iron core frames;Described three hypomere inserted terminals and described three epimere inserted terminal socket connections, three iron core frames of composition, described three iron core frames form a triangular prism;
Folder, be fixedly clamped described epimere iron core frame group and hypomere iron core frame group, and described folder includes upper end triangular supports, lower end triangular supports and connects support, and described upper end triangular supports is located at the outside of described three epimere U-shaped iron core frames;Described lower end triangular supports is located at the outside of described three hypomere U-shaped iron core frames, and described connection support props up and stays between described upper end triangular supports and lower end triangular supports;
Described epimere U-shaped iron core frame includes that multilamellar epimere U-shaped flanging stacked together is unshakable in one's determination, and described hypomere U-shaped iron core frame includes that multilamellar hypomere U-shaped flanging stacked together is unshakable in one's determination;Described adjacent rewinding material is respectively by outermost epimere U-shaped flanging is unshakable in one's determination and outermost layer hypomere U-shaped flanging iron core fits together;
It is characterized in that, comprise the following steps:
Described three hypomere U-shaped iron core frame socket joints are located in the triangular supports of described lower end by one, hypomere iron core frame group fixed work order;
Two, inserted sheet operation, is directed to sheet and inserts in described coil windings, described coil windings be firstly inserted on described three hypomere inserted terminals;
Three, packaging process, described three epimere inserted terminals are inserted along described coil windings along described prerotation vane and with described three hypomere inserted terminal one_to_one corresponding socket connections, more described prerotation vane is extracted out;
Four, fix to clamp operation, be sequentially connected with described connection support and upper end triangle Described three epimere U-shaped iron core frames and three hypomere U-shaped iron core frames are fixedly clamped by shape support;
Five, shunting switch, lead-out wire and fuel tank operation are connected.
2. the assembly method of three-phase stereo wound core distribution transformer as claimed in claim 1, it is characterised in that the cross section of described three epimere inserted terminals and three hypomere inserted terminals is circular.
3. the assembly method of three-phase stereo wound core distribution transformer as claimed in claim 2, it is characterised in that the splicing position of described three epimere inserted terminals and three hypomere inserted terminals is stepped or irregular shape.
4. the assembly method of three-phase stereo wound core distribution transformer as claimed in claim 3, it is characterised in that described upper end triangular supports and lower end triangular supports all triangular prism cross sections with described three-phase stereo rewinding material match.
5. the assembly method of three-phase stereo wound core distribution transformer as claimed in claim 1, it is characterised in that the prerotation vane in described step 2 is strip of sheet object, and the length of described prerotation vane is more than the degree of depth of the centre bore of described coil windings.
CN201210329020.4A 2012-09-07 2012-09-07 A kind of three-phase stereo wound core distribution transformer and assembly method thereof Expired - Fee Related CN103680887B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1095592C (en) * 1998-05-05 2002-12-04 徐春昌 Material-economizing transformer
CN1797619A (en) * 2004-12-28 2006-07-05 张明德 Open type rolling iron core and manufacturing method
CN101640106A (en) * 2009-07-09 2010-02-03 郑子祥 Wound iron-core transformer and iron core thereof
CN201402716Y (en) * 2009-04-30 2010-02-10 广东海鸿变压器有限公司 Tridimensional wound core dry-type transformer clamp
CN102456473A (en) * 2010-11-02 2012-05-16 蒋元华 Detachable silicon-steel sheet coiled iron core
CN202796353U (en) * 2012-09-07 2013-03-13 苏州安泰变压器有限公司 Novel three-phase stereo wound core distribution transformer

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4397353B2 (en) * 2005-06-22 2010-01-13 株式会社日立産機システム Amorphous transformer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1095592C (en) * 1998-05-05 2002-12-04 徐春昌 Material-economizing transformer
CN1797619A (en) * 2004-12-28 2006-07-05 张明德 Open type rolling iron core and manufacturing method
CN201402716Y (en) * 2009-04-30 2010-02-10 广东海鸿变压器有限公司 Tridimensional wound core dry-type transformer clamp
CN101640106A (en) * 2009-07-09 2010-02-03 郑子祥 Wound iron-core transformer and iron core thereof
CN102456473A (en) * 2010-11-02 2012-05-16 蒋元华 Detachable silicon-steel sheet coiled iron core
CN202796353U (en) * 2012-09-07 2013-03-13 苏州安泰变压器有限公司 Novel three-phase stereo wound core distribution transformer

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