CN103680756A - Novel on-line coater for enameled wire - Google Patents
Novel on-line coater for enameled wire Download PDFInfo
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- CN103680756A CN103680756A CN201210323126.3A CN201210323126A CN103680756A CN 103680756 A CN103680756 A CN 103680756A CN 201210323126 A CN201210323126 A CN 201210323126A CN 103680756 A CN103680756 A CN 103680756A
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- novel
- applicator
- online
- air
- enamelled wire
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Abstract
The invention discloses a novel on-line coater for an enameled wire. The novel on-line coater comprises an adjusting device (1), a sealed wax accommodating device (2), and a coating device (3) which are sequentially connected with one another, wherein an air inlet (5) connected with an air compressor and an air outlet (8) connected with the sealed wax accommodating device (2) through an air pipe (4) are formed in the adjusting device (1); an electromagnetic valve, as well as a pulse adjusting device and an air pressure adjusting device (9) which are both connected with the electromagnetic valve, is sequentially arranged between the air inlet (5) and the air outlet (8); the coating device (3) connected with the sealed wax accommodating device (2) comprises a temperature adjustable heating device and a needle-shaped nozzle. The novel on-line coater provided by the invention has the benefits of reliable performance, energy saving, environmental friendliness, low manufacturing cost, convenience, and practicability.
Description
Technical field
The present invention relates to a kind of Wax applyor in manufacturing field, particularly the online applicator of a kind of novel enamelled wire.
Background technology
The major way that Wax applyor on existing market adopts is that wax is dissolved in cyclohexane solvent, by natural volatilization, is coated on enamelled wire.The amount of the needed cyclohexane solvent of this traditional method is large especially, and production cost is high; Big for environment pollution; When temperature is different, the amount of volatilization is different, and production department is stable, affects product quality.
Summary of the invention
For the defect of existing Wax applyor, the invention provides the online applicator of a kind of novel enamelled wire.
To achieve these goals, the measure that the present invention takes is:
The online applicator of a kind of novel enamelled wire, comprise connected successively adjusting device, airtight Sheng wax apparatus and spray equipment, in adjusting device, be provided with the air inlet being connected with air compressor and the gas outlet being connected with airtight Sheng wax apparatus by tracheae, between air inlet and gas outlet, be disposed with electromagnetically operated valve and be connected on electromagnetically operated valve pulse regulation device and air pressure regulator, the spray equipment being connected with airtight Sheng wax apparatus comprises temp. controllable heater and needle-like aperture spout;
Described pulse regulation device comprises connected successively timer, counter, triode and controllable silicon, and counter is connected with pulse width modulation knob, and timer is connected with pulse interval modulation knob;
In described adjusting device, be provided with mains switch and the air gauge being connected with air pressure regulator;
Described controllable silicon is MCR100-6 controllable silicon;
Described timer is 555 timers;
Described counter is 4017 counters.
Beneficial effect of the present invention: adopt CMOS to control, controllable silicon output, dependable performance; Complete machine power 120W, energy savings; By pulse pressure, wax point-like is sprayed, reduced production cost, reduce the discharge capacity of polluting, protected the production environment in workshop; By technological requirement, can continuously regulating impulse frequency and the size of air pressure, convenient for production, good product quality.
Accompanying drawing explanation
Fig. 1, overall structure schematic diagram of the present invention;
Fig. 2, workflow diagram of the present invention.
Embodiment
Embodiment (as Fig. 1), the online applicator of a kind of novel enamelled wire, comprise connected successively adjusting device 1, airtight Sheng wax apparatus 2 and spray equipment 3, in adjusting device 1, be provided with the air inlet 5 being connected with air compressor and the gas outlet 8 being connected with airtight Sheng wax apparatus 2 by tracheae 4, between air inlet 5 and gas outlet 8, be disposed with electromagnetically operated valve and be connected on electromagnetically operated valve pulse regulation device and air pressure regulator 9, the spray equipment 3 being connected with airtight Sheng wax apparatus 2 comprises temp. controllable heater and needle-like aperture spout; Described pulse regulation device comprises connected successively timer, counter, triode and controllable silicon, and counter is connected with pulse width modulation knob 6, and timer is connected with pulse interval modulation knob 7; In described adjusting device 1, be provided with mains switch 11 and the air gauge 10 being connected with air pressure regulator 9; Described controllable silicon is MCR100-6 controllable silicon; Described timer is 555 timers; Described counter is 4017 counters.
Operation principle of the present invention: 220V voltage is through over commutation, by the work of 555 timers and 4017 counters, the square-wave signal of certain frequency, after triode amplifies, then drives controllable silicon MCR100-6, at this moment, the pulse signal of certain power drives electromagnetically operated valve again; The air of air compressor compression is by the adjusting of air pressure regulator, and pressure-sustaining gas enters in airtight Sheng wax container by electromagnetically operated valve, and Compressed Gas, sprays finally by crossing needle-like aperture point-like by the temp. controllable thermal treatment zone with wax.In use procedure, the producer can adjust the size of pulse frequency and air pressure according to the technological requirement of oneself, makes the frictional force of enamelled wire waxing rear surface be less than technological requirement.
Beneficial effect of the present invention: adopt CMOS to control, controllable silicon output, dependable performance; Complete machine power 120W, energy savings; By pulse pressure, wax point-like is sprayed, reduced production cost, reduce the discharge capacity of polluting, protected the production environment in workshop; By technological requirement, can continuously regulating impulse frequency and the size of air pressure, convenient for production, good product quality.
Those ordinary skill in the art's simple change and replacement are all within protection scope of the present invention.
Claims (6)
1. the online applicator of novel enamelled wire, it is characterized in that, comprise connected successively adjusting device (1), airtight Sheng wax apparatus (2) and spray equipment (3), in adjusting device (1), be provided with the air inlet (5) being connected with air compressor and the gas outlet (8) being connected with airtight Sheng wax apparatus (2) by tracheae (4), between air inlet (5) and gas outlet (8), be disposed with electromagnetically operated valve and be connected on electromagnetically operated valve pulse regulation device and air pressure regulator (9), the spray equipment (3) being connected with airtight Sheng wax apparatus (2) comprises temp. controllable heater and needle-like aperture spout.
2. the online applicator of a kind of novel enamelled wire according to claim 1, it is characterized in that, described pulse regulation device comprises connected successively timer, counter, triode and controllable silicon, counter is connected with pulse width modulation knob (6), and timer is connected with pulse interval modulation knob (7).
3. the online applicator of a kind of novel enamelled wire according to claim 1 and 2, is characterized in that, is provided with mains switch (11) and the air gauge (10) being connected with air pressure regulator (9) in described adjusting device (1).
4. the online applicator of a kind of novel enamelled wire according to claim 2, is characterized in that, described controllable silicon is MCR100-6 controllable silicon.
5. the online applicator of a kind of novel enamelled wire according to claim 2, is characterized in that, described timer is 555 timers.
6. the online applicator of a kind of novel enamelled wire according to claim 2, is characterized in that, described counter is 4017 counters.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201210323126.3A CN103680756B (en) | 2012-09-04 | 2012-09-04 | A kind of online applicator of enamel-covered wire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201210323126.3A CN103680756B (en) | 2012-09-04 | 2012-09-04 | A kind of online applicator of enamel-covered wire |
Publications (2)
Publication Number | Publication Date |
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CN103680756A true CN103680756A (en) | 2014-03-26 |
CN103680756B CN103680756B (en) | 2016-12-21 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201210323126.3A Expired - Fee Related CN103680756B (en) | 2012-09-04 | 2012-09-04 | A kind of online applicator of enamel-covered wire |
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CN (1) | CN103680756B (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0981136A1 (en) * | 1998-08-19 | 2000-02-23 | Pirelli Cables y Sistemas, S.A. | Electrical cable and method and equipment for the obtention thereof |
CN1893256A (en) * | 2006-04-30 | 2007-01-10 | 深圳市金奇稀土电机有限公司 | Microcomputer-controlled phase-shift pulse triggering voltage-stabilizing apparatus of permanent magnet generator |
CN201220206Y (en) * | 2008-04-14 | 2009-04-15 | 李新亮 | Device for spraying hot-melt adhesive |
CN101533684A (en) * | 2009-04-14 | 2009-09-16 | 江苏长峰电缆有限公司 | Method for coating wire with ice-snow prevention layers coating device thereof |
CN202871401U (en) * | 2012-09-04 | 2013-04-10 | 铜陵市金田机械有限公司 | Novel enamelled wire on-line applicator |
-
2012
- 2012-09-04 CN CN201210323126.3A patent/CN103680756B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0981136A1 (en) * | 1998-08-19 | 2000-02-23 | Pirelli Cables y Sistemas, S.A. | Electrical cable and method and equipment for the obtention thereof |
CN1893256A (en) * | 2006-04-30 | 2007-01-10 | 深圳市金奇稀土电机有限公司 | Microcomputer-controlled phase-shift pulse triggering voltage-stabilizing apparatus of permanent magnet generator |
CN201220206Y (en) * | 2008-04-14 | 2009-04-15 | 李新亮 | Device for spraying hot-melt adhesive |
CN101533684A (en) * | 2009-04-14 | 2009-09-16 | 江苏长峰电缆有限公司 | Method for coating wire with ice-snow prevention layers coating device thereof |
CN202871401U (en) * | 2012-09-04 | 2013-04-10 | 铜陵市金田机械有限公司 | Novel enamelled wire on-line applicator |
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CN103680756B (en) | 2016-12-21 |
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Addressee: TONGLING JINTIAN MACHINERY Co.,Ltd. Document name: Review of business letter |
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Addressee: Zhu Liang Document name: Notification of Passing Examination on Formalities |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161221 Termination date: 20210904 |
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CF01 | Termination of patent right due to non-payment of annual fee |