CN103678833B - The non-computational methods waiting structure superposition valve block radial stress of vehicle shock absorber - Google Patents

The non-computational methods waiting structure superposition valve block radial stress of vehicle shock absorber Download PDF

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CN103678833B
CN103678833B CN201410000679.4A CN201410000679A CN103678833B CN 103678833 B CN103678833 B CN 103678833B CN 201410000679 A CN201410000679 A CN 201410000679A CN 103678833 B CN103678833 B CN 103678833B
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valve block
superposition valve
structure superposition
shock absorber
radial stress
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CN103678833A (en
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周长城
提艳
刘小亭
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Shandong University of Technology
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Abstract

The present invention relates to the non-computational methods waiting structure superposition valve block radial stress of vehicle shock absorber, belong to absorber technical field, it is characterized in that: according to thickness and sheet number, inner circle and the exradius of non-structure superposition valve block such as grade, determine each non-grade the outer radius diversity factor coefficient of structure superposition valve block, equivalent depth, equivalent thicknessh EAnd thickness proportion coefficientk hi ;Structural parameters according to the 1st superposition valve block and material characteristic parameter, calculate the non-radial stress coefficient waiting structure superposition valve blockG σr ;Thus realize the calculating of radial stress at the non-structure superposition valve block any radius under well-distributed pressure such as grade.By example calculation and ANSYS simulating, verifying: the method is correct, check for the non-fractionation design waiting structure superposition valve block of vehicle shock absorber and stress intensity, provide reliable radial stress computational methods, meet vibration-damper characterist and stress intensity design requirement, design level, quality and performance can be improved, reduce design, testing expenses and production cost.

Description

The non-computational methods waiting structure superposition valve block radial stress of vehicle shock absorber
Technical field
The present invention relates to shock absorber, particularly the non-computational methods waiting structure superposition valve block radial stress of vehicle shock absorber.
Background technology
Shock absorber in order to meet the requirement of production technology, be mostly use inside radius and outer radius equal etc. structure Sandwich plate valve Sheet, for vehicle shock absorber in order to meet characteristic and the requirement of valve block stress intensity, uses non-structure superposition valve block of Denging, i.e. sometimes Inside radius is equal and outer radius unequal superposition valve block;Meanwhile, non-structure superposition valve block such as grade reasonable in design is used, it is also possible to exempt from With a maximum limit position clearance ring, therefore, production cost can be reduced further.Really to realize vehicle shock absorber structure such as non-grade to fold Add the design of valve block, it is necessary to set up non-structure superposition valve block calculation method for stress of Denging, including radial stress, circumferential stress and compound should The calculating of power, wherein, radial stress can cause valve block to fix end at valve block at inside radius rupture failure occur.Although China is to subtracting Device superposition valve block Stress calculation of shaking has carried out numerous studies, but simply equity structure superposition valve block is studied, and such as, Shandong is managed Work university once gave the computational methods of the structure superposition valve block stress such as shock absorber.But, current home and abroad is for vehicle shock absorber Non-wait structure superposition valve block radial stress calculate the most never provide simplicity, reliable computational methods, mostly only with ANSYS finite element emulation software, by setting up entity simulation model, waits structure superposition valve block radial stress to carry out numerical simulation to non- Calculate, obtain the radial stress value of approximation, but, owing to finite element emulation software can not provide calculating formula, it is thus impossible to meet Vehicle shock absorber actual design and production and the requirement of strength check.Along with the fast development of auto industry and travel speed not Disconnected improve, shock absorber and superposition valve block are designed and has higher requirement, vehicle shock absorber to be realized and the structure Sandwich plate valve such as non- The modernization CAD design of sheet and strength check, it is necessary to a kind of reliable non-calculating side waiting structure superposition valve block radial stress is provided Method, and the radial stress calculating formula of valve block radial position can be given, thus meet shock absorber and the structure superposition valve block such as non- The requirement of actual design, production and strength check, improves the design level of shock absorber, quality and performance, reduces design and test Expense and production cost.
Summary of the invention
For defect present in above-mentioned prior art, the technical problem to be solved be to provide a kind of easy, The non-computational methods waiting structure superposition valve block radial stress of vehicle shock absorber reliably, its calculation process is as shown in Figure 1.
In order to solve above-mentioned technical problem, vehicle shock absorber provided by the present invention structure superposition valve block radial stress such as non-grade Computational methods, the non-mechanical model waiting superposition valve block is as in figure 2 it is shown, its technical scheme enforcement step is as follows:
(1) each non-outer radius diversity factor coefficient η waiting structure superposition valve block of vehicle shock absorber is determinedi:
According to non-outer radius r waiting structure superposition valve block of vehicle shock absorberb1,rb2,…,rbn, wherein, rb1>rb2>…>rbn, interior Radius ra, determine the outer radius diversity factor coefficient η of each superposition valve blocki, that is:
η1=0,
(2) each non-equivalent depth h waiting structure superposition valve block of vehicle shock absorber is calculatedie:
According to each non-thickness h waiting structure superposition valve block of vehicle shock absorber1,h2,…,hn, and the outer radius in step (1) is not Deng rate coefficient ηi, calculate each non-equivalent depth h waiting structure superposition valve blockie, it may be assumed that
h1e=h1,
(3) the non-equivalent thickness h waiting structure superposition valve block is calculatedEWith thickness proportion coefficient khi:
According to the non-sheet number n waiting structure superposition valve block1, n2..., nn, and the equivalent depth of each superposition valve block in step (2) hie, calculate the non-equivalent thickness h waiting structure superposition valve block of vehicle shock absorberEThickness proportion coefficient k with each superposition valve blockhi, it may be assumed that
h E = n 1 h 1 e 3 + n 2 h 2 e 3 + ... + n n h n e 3 3 ;
kh1=h1e/hE, kh2=h2e/hE..., khn=hne/hE
(4) the non-radial stress coefficient G waited at structure superposition valve block meaning in office radius r of vehicle shock absorberσrCalculate:
According to the 1st non-inside radius r waiting structure superposition valve blocka, outer radius rb1, elastic modulus E and Poisson's ratio μ, calculate vapour The non-radial stress coefficient G waited at structure superposition valve block meaning in office radius r of car shock absorberσr, it may be assumed that
ra≤r≤rb1
In formula, G1=3 (1-μ2)(E1/r+2E2rlnr+E2r+2E3r+4r3)/16,
G2=3 (1-μ2)(-E1/r2+2E2lnr+3E2+2E3+12r2)/16;
E 2 = - 8 r b 1 2 , E 3 = ( A 1 E 2 B 2 + A 1 B 4 - B 1 E 2 A 2 - B 1 A 4 ) B 1 A 3 - A 1 B 3 , E 1 = - A 4 + E 2 A 2 + E 3 A 3 A 1 ,
E 4 = - ( r a 4 - E 1 ln r a + E 2 r a 2 ln r a + E 3 r a 2 ) ,
A2=2ra lnra+ra, A3=2ra,B2=2 (μ+1) lnrb1+ μ+3, B3=2 (μ+1),
Wherein, r=r is worked asaRadial stress coefficient Gσr, it is non-structure superposition valve block such as grade at inside radius raThe maximum radial at place Stress coefficient Gσrmax, it may be assumed that
G σ r m a x = ( r a G 2 + μG 1 ) 2 ( 1 - μ 2 ) r a ,
In formula,
G 2 = 3 ( 1 - μ 2 ) ( - E 1 / r a 2 + 2 E 2 ln r a + 3 E 2 + 2 E 3 + 12 r a 2 ) / 16 ;
(5) each non-structure superposition valve block radial stress σ such as grade of vehicle shock absorberrhiCalculating:
According to the non-pressure p waited suffered by structure superposition valve block of vehicle shock absorber, the equivalent thickness h in step (3)EWith thickness ratio Example coefficient khi, and the radial stress coefficient G in step (4)σr, non-grade structure superposition valve block in office meaning radius r each to vehicle shock absorber Radial stress amount σ at placerhiCalculate, it may be assumed that
ra≤r≤rb1
Wherein, G is worked asσrFor inside radius raThe maximum radial stress coefficient G at placeσrmax, then σrhiIt is non-superimposed valve block hiOutside The maximum radial stress σ of radial positionrhimax
The present invention has the advantage that than prior art:
At present, both at home and abroad to vehicle shock absorber non-wait structure superposition valve block radial stress calculate never be given simplicity, Computational methods reliably, mostly only with ANSYS finite element emulation software, by setting up entity simulation model, wait structure to non- Superposition valve block radial stress carries out numerical simulation calculating, obtains the radial stress value of approximation, but, due to finite element emulation software Calculating formula or computational methods can not be provided, it is thus impossible to meet wanting of vehicle shock absorber actual design and production and characteristic Simulation Ask.The structure superposition valve blocks such as the present invention is identical for material behavior, inside radius is equal, the unequal vehicle shock absorber of outer radius is non-, First, according to the non-thickness waiting structure superposition valve block and sheet number, inside radius, determine each non-outer radius waiting structure superposition valve block Rate coefficient ηiWith equivalent depth hie, and calculate the equivalent thickness h of the structure superposition valve block such as non-EAnd the thickness proportion of each superposition valve block Coefficient khi;Then, according to the inside radius r of the 1st superposition valve blocka, outer radius rb1, elastic modulus E and Poisson's ratio μ, calculate non- The radial stress coefficient G gone out Deng structure superposition valve block meaning in office radius rσr;Subsequently, according to the non-equivalent thickness waiting structure superposition valve block hE, thickness proportion coefficient khi, suffered pressure p and radial stress coefficient Gσr, utilizeTo vehicle shock absorber The non-radial stress waiting structure superposition valve block calculates.The method can wait structure superposition valve block meaning in office half to vehicle shock absorber is non- Radial stress at path position calculates, and can at superposition valve block at inside radius raThe maximum radial stress of position enters Row calculates.By comparing with ANSYS simulation result, the non-calculating side waiting structure superposition valve block radial stress of this vehicle shock absorber Method is correct, checks for the non-fractionation design waiting structure superposition valve block of actual vehicle shock absorber and stress intensity, it is provided that reliable Non-wait structure superposition valve block radial stress computational methods, make shock absorber not only meet characteristics design requirement, the most also meet joint The design requirement of stream valve block stress intensity, can improve the design level of vehicle shock absorber, quality and performance, reduces design and test Expense and production cost.
Accompanying drawing explanation
In order to be more fully understood that the present invention is further described below in conjunction with the accompanying drawings.
Fig. 1 is the non-computational methods flow chart waiting structure superposition valve block radial stress of vehicle shock absorber;
Fig. 2 is the non-mechanical model waiting structure superposition valve block of vehicle shock absorber;
Fig. 3 is the non-radial stress coefficient waiting structure superposition valve block of vehicle shock absorber of embodiment one;
Fig. 4 is the non-radial stress curve waiting structure superposition valve block of vehicle shock absorber of embodiment one;
Fig. 5 is the vehicle shock absorber structure superposition valve block radial stress emulation cloud atlas curve such as non-grade of embodiment one;
Fig. 6 is the non-radial stress curve waiting structure superposition valve block of vehicle shock absorber of embodiment two;
Fig. 7 is the non-radial stress emulation cloud atlas waiting structure superposition valve block of vehicle shock absorber of embodiment two;
Fig. 8 is the non-radial stress curve waiting structure superposition valve block of vehicle shock absorber of embodiment three;
Fig. 9 is the non-radial stress emulation cloud atlas waiting structure superposition valve block of vehicle shock absorber of embodiment three.
Specific embodiments
Below by embodiment, the present invention is described in further detail.
Embodiment one: the non-inside radius r waiting structure superposition valve block of certain vehicle shock absorbera=5.0mm, elastic modulus E= 200GPa, Poisson's ratio μ=0.3, the thickness of superposition valve block, sheet number and outer radius are respectively h1=0.25mm, n1=1, rb1= 8.5mm;h2=0.20mm, n2=1, rb2=7.0mm;h3=0.15mm, n3=1, rb3=6.0mm;Superposition valve block pressure p= 3.0MPa, calculates non-structure superposition valve block radial stress of Denging.
(1) each non-outer radius diversity factor coefficient η waiting structure superposition valve block is determinedi:
According to non-outer radius r waiting structure superposition valve block of vehicle shock absorberb1=8.5mm, rb2=7.0mm, rb3=6.0mm, interior Radius ra=5.0mm, determines the outer radius diversity factor coefficient η of each superposition valve blocki, that is:
η1=0,
(2) each non-equivalent depth h waiting structure superposition valve block is calculatedie:
According to each non-thickness h waiting structure superposition valve block of vehicle shock absorber1=0.25mm, h2=0.20mm, h3=0.15mm, And the outer radius diversity factor coefficient η in step (1)1=0, η2=0.4286, η3=0.7143, calculate structure superposition such as each non-grade respectively Equivalent depth h of valve blockie, it may be assumed that
h1e=0.25mm,
(3) the non-equivalent thickness h waiting structure superposition valve block is calculatedEWith thickness proportion coefficient khi
According to the non-equivalent depth waiting structure superposition valve block of certain vehicle shock absorber and and sheet number h1e=0.25mm, n1=1;h2e= 0.19206mm, n2=1;h3e=0.15mm, n3=1, calculate the non-equivalent thickness h waiting structure superposition valve blockEFor:
h E = n 1 h 1 e 3 + n 2 h 2 e 3 + n 3 h 3 e 3 3 = 0.25 3 + 0.19206 3 + 0.2227 3 3 = 0.29059 m m ;
Each non-thickness proportion coefficient k waiting structure superposition valve blockhiIt is respectively;
kh1=h1e/hE=0.8603, kh2=h2e/hE=0.6609, kh3=h3e/hE=0.4208;
(4) the non-radial stress coefficient G waiting structure superposition valve block meaning in office radius r is calculatedσr:
Inside radius r according to the 1st superposition valve blocka=5.0mm, outer radius rb1=8.5mm, elastic modulus E=2.0 × 1011Pa and Poisson's ratio μ=0.3, calculate the non-radial stress coefficient G waiting structure superposition valve block meaning in office radius rσr, it may be assumed that
ra≤r≤rb1
In formula, G1=3 (1-μ2)(E1/r+2E2rlnr+E2r+2E3r+4r3)/16,
G2=3 (1-μ2)(-E1/r2+2E2lnr+3E2+2E3+12r2)/16;
E 2 = - 8 r b 1 2 = - 5.78 × 10 - 4 , E 3 = ( A 1 E 2 B 2 + A 1 B 4 - B 1 E 2 A 2 - B 1 A 4 ) B 1 A 3 - A 1 B 3 = - 2.457 × 10 - 3 ,
E 1 = - A 4 + E 2 A 2 + E 3 A 3 A 1 = - 1.83134 × 10 - 8 ,
E 4 = - ( r a 4 - E 1 lnr a + E 2 r a 2 ln r a + E 3 r a 2 ) = - 1.127869 × 10 - 7 ;
A1=1/ra=200, A2=2ra lnra+ra=-0.048, A3=2ra=0.01, B2=2 (μ+1) lnrb1+ μ+3=-9.096, B3=2 (μ+1)=2.6,
Calculated radial stress coefficient GσrWith the change curve of radius r, as it is shown on figure 3, wherein, at inside radius raPlace Maximum radial stress coefficient Gσrmax=47.726mm2
(5) each non-structure superposition valve block radial stress σ such as grade of vehicle shock absorberrhiCalculating:
According to the pressure p=3.0MPa suffered by superposition valve block, the equivalent thickness h of the superposition valve block in step (3)E= 0.29059mm and thickness proportion coefficient kh1=0.8603, kh2=0.6609, kh3Radial direction in=0.4208, and step (4) should Force coefficient Gr, to each non-radial stress σ waited at structure superposition valve block meaning in office radius rrhiCalculate, it may be assumed that
ra≤r≤rb1
Each non-radial stress σ waiting structure superposition valve block obtained by calculatingrhiCurve, as shown in Figure 4, wherein, each non-structure such as grade The maximum radial stress of superposition valve block is respectively σrmax1=1458.8MPa, σrmax2=1120.7MPa, σrmax3=713.42MPa.
According to the non-inside radius r waiting structure superposition valve block of vehicle shock absorbera=5.0mm, elastic modulus E=200GPa, Poisson Ratio μ=0.3, and each thickness of structure superposition valve block, sheet number and the outer radius such as non-be respectively h1=0.25mm, n1=1, rb1= 8.5mm;h2=0.20mm, n2=1, rb2=7.0mm;h3=0.15mm, n3=1, rb3=6.0mm, utilizes ANSYS to set up superposition Valve block simulation model, stress and strain model unit is 0.1mm, in the case of applying identical well-distributed pressure p=3.0MPa, obtained by emulation Superposition valve block radial stress emulation cloud atlas, as shown in Figure 5.
As shown in Figure 5, under well-distributed pressure p=3.0MPa, this vehicle shock absorber is non-waits structure superposition valve block maximum radial to answer The simulation value of power is 1370MPa, with the 1st maximum radial stress superposing valve block utilized obtained by these computational methods 1458.8MPa matches, and relative deviation is only 6.09%, shows the vehicle shock absorber structure superposition valve block such as non-grade that the present invention is set up The computational methods of radial stress are reliable.
Embodiment two: the non-inside radius r waiting structure superposition valve block of certain vehicle shock absorbera=5.0mm, elastic modulus E= 200GPa, Poisson's ratio μ=0.3, the thickness of superposition valve block, sheet number and outer radius are respectively h1=0.30mm, n1=1, rb1= 8.5mm;h2=0.20mm, n2=1, rb2=7.0mm, non-waits well-distributed pressure p=3.0MPa suffered by structure superposition valve block.Calculate this vapour The non-radial stress waiting structure superposition valve block of car shock absorber.
Calculate by the step of embodiment one, it may be assumed that
(1) each non-outer radius diversity factor coefficient η waiting structure superposition valve block is determinedi:
According to non-outer radius r waiting structure superposition valve block of vehicle shock absorberb1=8.5mm, rb2=7.0mm, inside radius ra= 5.0mm, determines the outer radius diversity factor coefficient η of each superposition valve blocki, i.e.
η1=0,
(2) each non-equivalent depth h waiting structure superposition valve block is calculatedie:
According to each non-thickness h waiting structure superposition valve block of vehicle shock absorber1=0.30mm, h2In=0.20mm, and step (1) Outer radius diversity factor coefficient η1=0, η2=0.4286, calculate each non-equivalent depth h waiting structure superposition valve block respectivelyie, it may be assumed that
h1e=0.30mm,
(3) the non-equivalent thickness h waiting structure superposition valve block is calculatedEWith thickness proportion coefficient khi:
According to the non-equivalent depth waiting structure superposition valve block of certain vehicle shock absorber and and sheet number h1e=0.30mm, n1=1;h2e= 0.19312mm, n2=1, calculate the non-equivalent thickness h waiting structure superposition valve blockEFor:
h E = n 1 h 1 e 3 + n 2 h 2 e 3 3 = 0.30 3 + 0.19312 3 3 = 0.3246 m m ;
Each non-thickness proportion coefficient k waiting structure superposition valve blockhiIt is respectively;
kh1=h1e/hE=0.9242, kh2=h2e/hE=0.5949;
(4) the non-radial stress coefficient G waiting structure superposition valve block meaning in office radius r is calculatedσr:
Owing to the 1st non-is waited the structure of structure superposition valve block, material behavior identical with embodiment one, therefore, this automobile subtracts The non-radial stress coefficient G waiting structure superposition valve block meaning in office radius r of the device that shakesσr, also identical with embodiment one, as shown in Figure 3;
(5) each non-structure superposition valve block radial stress σ such as grade of vehicle shock absorberrhiCalculating:
According to the non-pressure p=3.0MPa waited suffered by structure superposition valve block of vehicle shock absorber, the superposition valve block etc. in step (3) Effect thickness hEThe thickness proportion coefficient k of the structure superposition valve block such as=0.3246mm and Ge Feih1=0.9242, kh2=0.5949, and step Suddenly the radial stress coefficient G in (4)σr, to each non-radial stress σ waited at structure superposition valve block meaning in office radius rrhiCalculate, That is:
ra≤r≤rb1
Each non-radial stress σ waiting structure superposition valve block obtained by calculatingrhiCurve, as shown in Figure 6, wherein, each non-structure such as grade The maximum radial stress of superposition valve block is respectively σrmax1=1255.9MPa, σrmax2=808.43MPa.
According to the non-inside radius r waiting structure superposition valve block of vehicle shock absorbera=5.0mm, elastic modulus E=200GPa, Poisson Ratio μ=0.3, and each thickness of structure superposition valve block, sheet number and the outer radius such as non-be respectively h1=0.30mm, n1=1, rb1= 8.5mm;h2=0.20mm, n2=1, rb2=7.0mm, utilizes ANSYS to set up superposition valve block simulation model, and stress and strain model unit is 0.1mm, in the case of applying identical well-distributed pressure p=3.0MPa, the superposition valve block radial stress emulation cloud atlas obtained by emulation, As shown in Figure 7.
As shown in Figure 7, under well-distributed pressure p=3.0MPa, this vehicle shock absorber is non-waits structure superposition valve block maximum radial to answer The simulation value of power is 1220MPa, with the 1st maximum radial stress superposing valve block utilized obtained by these computational methods 1255.9MPa matches, and relative deviation is only 2.86%, shows the vehicle shock absorber structure superposition valve block such as non-grade that the present invention is set up The computational methods of radial stress are reliable.
Embodiment three: the non-inside radius r waiting structure superposition valve block of certain vehicle shock absorbera=5.0mm, elastic modulus E= 200GPa, Poisson's ratio μ=0.3, the thickness of superposition valve block, sheet number and outer radius are respectively h1=0.20mm, n1=1, rb1= 8.5mm;h2=0.15mm, n2=1, rb2=7.0mm, non-structure superposition valve block pressure p=2.5MPa such as grade.Calculate this automobile to subtract The non-radial stress waiting structure superposition valve block of the device that shakes.
Calculate by the step of embodiment one, it may be assumed that
(1) each non-outer radius diversity factor coefficient η waiting structure superposition valve block is determinedi:
According to non-outer radius r waiting structure superposition valve block of vehicle shock absorberb1=8.5mm, rb2=7.0mm, inside radius ra= 5.0mm, determines the outer radius diversity factor coefficient η of each superposition valve blocki, i.e.
η1=0,
(2) each non-equivalent depth h waiting structure superposition valve block is calculatedie:
According to each non-thickness h waiting structure superposition valve block of vehicle shock absorber1=0.20mm, h2In=0.15mm, and step (1) Outer radius diversity factor coefficient η1=0, η2=0.4286, calculate each non-equivalent depth h waiting structure superposition valve block respectivelyie, i.e.
h1e=0.20mm,
(3) the non-equivalent thickness h waiting structure superposition valve block is calculatedEWith thickness proportion coefficient khi:
According to the non-equivalent depth waiting structure superposition valve block of certain vehicle shock absorber and and sheet number h1e=0.30mm, n1=1;h2e= 0.19312mm, n2=1, calculate the non-equivalent thickness h waiting structure superposition valve blockEFor:
h E = n 1 h 1 e 3 + n 2 h 2 e 3 3 = 0.2 3 + 0.14438 3 3 = 0.2224 m m ;
Each non-thickness proportion coefficient k waiting structure superposition valve blockhiIt is respectively as follows:
kh1=h1e/hE=0.899, kh2=h2e/hE=0.649;
(4) the non-radial stress coefficient G waiting structure superposition valve block meaning in office radius r is calculatedσr:
Owing to the 1st non-is waited the structure of structure superposition valve block, material behavior identical with embodiment one, therefore, this automobile subtracts The non-radial stress coefficient G waiting structure superposition valve block meaning in office radius r of the device that shakesσr, also identical with embodiment one, as shown in Figure 3;
(5) each non-structure superposition valve block radial stress σ such as grade of vehicle shock absorberrhiCalculating:
According to the pressure p=2.5MPa suffered by superposition valve block, the superposition valve block equivalent thickness h in step (3)E= The thickness proportion coefficient k of the structure superposition valve blocks such as 0.2224mm and Ge Feih1=0.899, kh2Footpath in=0.649, and step (4) To stress coefficient Gσr, to non-radial stress σ waited at structure superposition valve block meaning in office radius rrhiCalculate, it may be assumed that
ra≤r≤rb1;
Non-radial stress σ waiting structure superposition valve block obtained by calculatingrCurve, as shown in Figure 8, wherein, structure superposition such as non-grade Valve block maximum radial stress at inside radius is respectively σrmax1=2167.5MPa, σrmax2=1564.7MPa.
According to the non-inside radius r waiting structure superposition valve block of vehicle shock absorbera=5.0mm, elastic modulus E=200GPa, Poisson Ratio μ=0.3, and each thickness of structure superposition valve block, sheet number and the outer radius such as non-be respectively h1=0.20mm, n1=1, rb1= 8.5mm;h2=0.15mm, n2=1, rb2=7.0mm, utilizes ANSYS to set up superposition valve block simulation model, and stress and strain model unit is 0.1mm, in the case of applying identical well-distributed pressure p=2.5MPa, the superposition valve block radial stress emulation cloud atlas obtained by emulation, As shown in Figure 9.
As shown in Figure 9, under well-distributed pressure p=2.5MPa, this vehicle shock absorber is non-waits structure superposition valve block maximum radial to answer The simulation value of power is 2100MP, with the 1st maximum radial stress superposing valve block utilized obtained by these computational methods 2167.5MP matches, and relative deviation is only 3.1%, shows the structure superposition valve block footpath such as vehicle shock absorber non-grade that the present invention is set up It is reliable to the computational methods of stress.

Claims (1)

1. the non-computational methods waiting structure superposition valve block radial stress of vehicle shock absorber, its concrete calculation procedure is as follows:
(1) each non-outer radius diversity factor coefficient η waiting structure superposition valve block of vehicle shock absorber is determinedi:
According to non-outer radius r waiting structure superposition valve block of vehicle shock absorberb1,rb2,…,rbn, wherein, rb1>rb2>…>rbn, inside radius ra, determine the outer radius diversity factor coefficient η of each superposition valve blocki, that is:
η1=0,
(2) each non-equivalent depth h waiting structure superposition valve block of vehicle shock absorber is calculatedie:
According to each non-thickness h waiting structure superposition valve block of vehicle shock absorber1,h2,…,hn, and the outer radius diversity factor in step (1) Coefficient ηi, calculate each non-equivalent depth h waiting structure superposition valve blockie, it may be assumed that
h1e=h1, (3) the non-equivalent thickness h waiting structure superposition valve block is calculatedEWith thickness proportion coefficient khi:
According to the non-sheet number n waiting structure superposition valve block1, n2..., nn, and equivalent depth h of each superposition valve block in step (2)ie, meter Calculate the non-equivalent thickness h waiting structure superposition valve block of vehicle shock absorberEThickness proportion coefficient k with each superposition valve blockhi, it may be assumed that
h E = n 1 h 1 e 3 + n 2 h 2 e 3 + ... + n n h n e 3 3 ;
kh1=h1e/hE, kh2=h2e/hE, khi=hie/hE..., khn=hne/hE
(4) the non-radial stress coefficient G waited at structure superposition valve block meaning in office radius r of vehicle shock absorberσrCalculate:
According to the 1st non-inside radius r waiting structure superposition valve blocka, outer radius rb1, elastic modulus E and Poisson's ratio μ, calculate automobile and subtract The non-radial stress coefficient G waited at structure superposition valve block meaning in office radius r of the device that shakesσr, it may be assumed that
G σ r = ( rG 2 + μG 1 ) 2 ( 1 - μ 2 ) r , r a ≤ r ≤ r b 1 ;
In formula, G1=3 (1-μ2)(E1/r+2E2rlnr+E2r+2E3r+4r3)/16,
G2=3 (1-μ2)(-E1/r2+2E2lnr+3E2+2E3+12r2)/16;
E 2 = - 8 r b 1 2 , E 3 = ( A 1 E 2 B 2 + A 1 B 4 - B 1 E 2 A 2 - B 1 A 4 ) B 1 A 3 - A 1 B 3 , E 1 = - A 4 + E 2 A 2 + E 3 A 3 A 1 ,
E 4 = - ( r a 4 - E 1 ln r a + E 2 r a 2 ln r a + E 3 r a 2 ) ,
A2=2ralnra+ra, A3=2ra,B2=2 (μ+1) lnrb1+ μ+3, B3=2 (μ+1),
Wherein, r=r is worked asaRadial stress coefficient Gσr, it is non-structure superposition valve block such as grade at inside radius raThe maximum radial stress at place Coefficient Gσrmax, it may be assumed that
G σ r m a x = ( r a G 2 + μG 1 ) 2 ( 1 - μ 2 ) r a ;
In formula,
G 2 = 3 ( 1 - μ 2 ) ( - E 1 / r a 2 + 2 E 2 ln r a + 3 E 2 + 2 E 3 + 12 r a 2 ) / 16 ;
(5) each non-structure superposition valve block radial stress σ such as grade of vehicle shock absorberrhiCalculating:
According to the non-pressure p waited suffered by structure superposition valve block of vehicle shock absorber, the equivalent thickness h in step (3)EWith thickness proportion system Number khi, and the radial stress coefficient G in step (4)σr, at non-structure superposition valve block meaning in office radius r such as grade each to vehicle shock absorber Radial stress amount σrhiCalculate, it may be assumed that
σ r h i = k h i G σ r p h E 2 , r a ≤ r ≤ r b 1 ;
Wherein, G is worked asσrFor inside radius raThe maximum radial stress coefficient G at placeσrmax, then σrhiIt is non-superimposed valve block hiIn outer radius The maximum radial stress σ of positionrhimax
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CN103161871A (en) * 2013-04-03 2013-06-19 山东理工大学 Intensity checking method of overlaying valve plates of compression valve of vehicle buffer
CN103246789A (en) * 2013-05-31 2013-08-14 山东理工大学 Computing method of deformation of annular sandwich valve plates of vibration absorber under non-uniform pressure
CN103294919A (en) * 2013-05-31 2013-09-11 山东理工大学 Method for calculating radial stress of annular superposed valve slices of shock absorber under nonuniform pressure

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Publication number Priority date Publication date Assignee Title
CN103161871A (en) * 2013-04-03 2013-06-19 山东理工大学 Intensity checking method of overlaying valve plates of compression valve of vehicle buffer
CN103246789A (en) * 2013-05-31 2013-08-14 山东理工大学 Computing method of deformation of annular sandwich valve plates of vibration absorber under non-uniform pressure
CN103294919A (en) * 2013-05-31 2013-09-11 山东理工大学 Method for calculating radial stress of annular superposed valve slices of shock absorber under nonuniform pressure

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