CN103672346B - A kind of sliding bearing intelligence fuel supply method - Google Patents

A kind of sliding bearing intelligence fuel supply method Download PDF

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Publication number
CN103672346B
CN103672346B CN201310712503.7A CN201310712503A CN103672346B CN 103672346 B CN103672346 B CN 103672346B CN 201310712503 A CN201310712503 A CN 201310712503A CN 103672346 B CN103672346 B CN 103672346B
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flow
position unit
temperature
oil
pressure
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CN103672346A (en
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周少华
罗碧
朱杰
鲁学良
刘小军
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Hunan Chongde Technology Co., Ltd
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Hunan Sund Industrial and Technological Co Ltd
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Abstract

The invention discloses a kind of sliding bearing intelligence oil supply system and fuel supply method thereof, described sliding bearing intelligence oil supply system comprises oil cleanliness detecting sensor, pressure transducer, flow transducer and temperature transducer, controller, water system, oil supply system, heater and upper-position unit; Described water system comprises water supply frequency variator, water supply variable-frequency motor and raw water service pump, described oil supply system comprises fuel feeding frequency variator, fuel feeding variable-frequency motor and oil feed pump, oil supply system connects sliding bearing, which is provided with cooler, oil cleanliness detecting sensor, pressure transducer, flow transducer and temperature transducer, water system connects cooler, oil cleanliness detecting sensor, pressure transducer, flow transducer are connected with controller with temperature transducer, water supply frequency variator and fuel feeding frequency variator, and controller is connected with upper-position unit.The present invention not only ensure that the reliable and stable of the fuel feeding of lubricant oil; Also have simple to operate, control advantage easily.

Description

A kind of sliding bearing intelligence fuel supply method
Technical field
The present invention relates to a kind of sliding bearing oil supply system and fuel supply method thereof, more particularly relate to a kind of sliding bearing intelligence oil supply system and the fuel supply method thereof that can carry out examination and controlling to the turbidity test of lubricant oil, temperature, pressure and flow.
Background technique
Advantages such as to have bearing capacity large because of it for sliding bearing, long service life, and velocity range is wide, and running precision is high, the little and strong shock resistance of physical dimension and being widely used.Operationally, the pressure film that between axle and bearing, formation one is complete, this pressure film makes axle and bearing depart from Metal Contact completely to sliding bearing, forms neat liquid friction.Because sliding bearing take oil as the fluid friction bearing of medium, institute thinks and ensures its stable and reliable operation, must ensure that the oil supply system of lubricant oil is reliable and stable.
Affect the factor of sliding bearing oil supply system greasy property, mainly contain cleanliness of lubricating oil, temperature, pressure and flow etc., if carry out examination and controlling to above factor, then to the normal work ensureing bearing, reduce the wearing and tearing of bearing working face, thus extend its working life and have great importance.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides the intelligent oil supply system of a kind of sliding bearing simple to operate, control convenience, good stability and fuel supply method thereof.
The technical solution used in the present invention is: a kind of sliding bearing intelligence oil supply system, comprises oil cleanliness detecting sensor, pressure transducer, flow transducer and temperature transducer, controller, water system, oil supply system, heater and upper-position unit; Described water system comprises water supply frequency variator, water supply variable-frequency motor and raw water service pump, described water supply frequency variator is connected with water supply variable-frequency motor, water supply variable-frequency motor is connected with raw water service pump, the import of raw water service pump is communicated with water tank, outlet is communicated with the circulating water intake of cooler, the circulating water outlet of cooler is communicated with water tank, and described water supply frequency variator is connected with controller; Described oil supply system comprises fuel feeding frequency variator, fuel feeding variable-frequency motor and oil feed pump, described fuel feeding frequency variator is connected with fuel feeding variable-frequency motor, fuel feeding variable-frequency motor is connected with described oil feed pump, the import of oil feed pump is connected with fuel tank by pipeline, fuel feeding delivery side of pump is communicated with bearing oil inlet hole by pipeline, scavenge oil hole is communicated with the lubricating oil inlet of cooler, and the lubricating oil outlet of cooler is communicated with fuel tank by pipeline; Described oil cleanliness detecting sensor, pressure transducer, flow transducer are located on the pipeline that fuel feeding delivery side of pump is communicated with bearing oil inlet hole; On the pipeline that the lubricating oil outlet that described temperature transducer is arranged on cooler is communicated with fuel tank, described fuel feeding frequency variator, oil cleanliness detecting sensor, pressure transducer, flow transducer are connected with controller respectively with temperature transducer, described controller is connected with upper-position unit, described heater is located in fuel tank, and heater is connected with controller.
In above-mentioned sliding bearing intelligence oil supply system, described upper-position unit is personal computer.
In above-mentioned sliding bearing intelligence oil supply system, also comprise alarm, alarm is connected with controller.
In above-mentioned sliding bearing intelligence oil supply system, described oil feed pump exports the pipeline be connected with bearing oil inlet hole and is provided with filter.
A kind of sliding bearing intelligence fuel supply method, comprises the steps:
1) first open fuel feeding frequency variator, the lubricant oil in fuel tank is transported to sliding bearing through bearing filler opening by oil feed pump, lubricates sliding bearing, and lubricant oil again by return opening, get back in fuel tank after cooler cooling;
2) in lubrication oil circulation process, temperature transducer on the pipeline that the lubricating oil outlet of oil cleanliness detecting sensor, pressure transducer, flow transducer and cooler on the pipeline that fuel feeding delivery side of pump is communicated with bearing oil inlet hole is communicated with fuel tank detects the turbidity test of lubricant oil, pressure, flow and temperature respectively, and gives controller Signal transmissions; Signal is given upper-position unit by controller, and upper-position unit generates corresponding control command, and is handed down to controller and controls alarm, fuel feeding frequency variator, water supply frequency variator or heater corresponding actions, to control the turbidity test of lubricant oil, pressure, flow and temperature.
In above-mentioned sliding bearing intelligence fuel supply method, the step controlled lubricating oil temperature is as follows;
1) temperature upper limit of the temperature signal that detects in real time temperature transducer of upper-position unit and default compares, and when the temperature signal detected is greater than temperature upper limit, upper-position unit instruction control unit opens water supply frequency variator, starts water system;
2) the normal working temperature range higher limit of the temperature signal that detects in real time temperature transducer of upper-position unit and default compares, if the temperature signal detected is greater than normal working temperature range higher limit, upper-position unit instruction control unit increases the frequency of water supply frequency variator out-put supply, thus increases raw water service pump flow; Otherwise, reduce raw water service pump flow;
3) maximal adjustment time of upper-position unit to temperature regulating time and default compares, if temperature regulating time is less than maximal adjustment time, then returns step 2) operation; Otherwise, then next step is carried out;
4) the normal working temperature range higher limit of the temperature signal that again detects in real time temperature transducer of upper-position unit and default compares, if the temperature signal detected is greater than normal working temperature range higher limit, upper-position unit instruction control unit starts alarm, make system stalls, temperature controlled processes terminates simultaneously; Otherwise then upper-position unit instruction control unit closes water supply frequency variator, close water system, temperature controlled processes terminates.
5) the lowest temperature value of the temperature signal that detects in real time temperature transducer of upper-position unit and default compares, when the temperature signal detected is less than lowest temperature value, upper-position unit instruction control unit starts heater, lubricant oil in fuel tank is heated, otherwise then temperature controlled processes terminates.
6) the normal working temperature lower limit of the temperature signal that detects in real time temperature transducer of upper-position unit and default compares, if the temperature signal detected is greater than normal working temperature lower limit, upper-position unit instruction control unit closes heater, and then, temperature controlled processes terminates.
In above-mentioned sliding bearing intelligence fuel supply method, as follows to the cleanliness control step of lubricant oil:
1) lubricant oil of the cleanliness of lubricating oil that detects in real time oil cleanliness detecting sensor of upper-position unit and the default clean angle value that normally works compares, when the cleanliness of lubricating oil detected be greater than lubricant oil normally work clean angle value time, upper-position unit instruction control unit start alarm;
2) the cleanliness of lubricating oil maximum value of the cleanliness of lubricating oil that detects in real time oil cleanliness detecting sensor of upper-position unit and default compares, when the cleanliness of lubricating oil detected is greater than cleanliness of lubricating oil maximum value, upper-position unit instruction control unit starts alarm, make system stalls, cleanliness of lubricating oil control procedure terminates simultaneously.
In above-mentioned sliding bearing intelligence fuel supply method, as follows to the pressure controlling step of lubricant oil:
1) the pressure maximum limit of the pressure signal that detects in real time pressure transducer of upper-position unit and default compares, if the pressure signal detected is greater than pressure maximum limit, then carry out step 2), otherwise, then carry out step 6);
2) upper-position unit instruction control unit reduces the frequency of fuel feeding frequency variator out-put supply, to reduce fuel supply flow rate, starts to carry out flow adjustment;
3) the flow regulation time maximum limit of upper-position unit to flow regulation time and default compares, if flow regulation time is less than flow regulation time maximum limit, then returns step 2) operation; Otherwise, carry out step 4);
4) the normal operating pressure maximum limit of the pressure signal that detects in real time pressure transducer of upper-position unit and default compares, if the pressure signal detected is less than normal operating pressure maximum limit, then charge oil pressure control procedure terminates; Otherwise, carry out next step;
5) upper-position unit instruction control unit starts alarm, and make system stalls, charge oil pressure control procedure terminates simultaneously.
6) the pressure minimum limit value of the pressure signal that detects in real time pressure transducer of upper-position unit and default compares, if the pressure signal detected is greater than pressure minimum limit value, then carry out step 7), otherwise then charge oil pressure control procedure terminates;
7) upper-position unit instruction control unit increases the frequency of fuel feeding frequency variator out-put supply, to increase fuel supply flow rate, starts to carry out flow adjustment;
8) the flow regulation time maximum limit of upper-position unit to flow regulation time and default compares, if flow regulation time is less than maximum limit, then process turns back to step 7), proceeds flow adjustment, otherwise, enter next step;
9) the normal operating pressure minimum limit value of the pressure signal that detects in real time pressure transducer of upper-position unit and default compares, if the pressure signal detected is greater than normal operating pressure minimum limit value, then charge oil pressure control procedure terminates, otherwise, upper-position unit instruction control unit starts alarm, make system stalls, charge oil pressure control procedure terminates simultaneously.
In above-mentioned sliding bearing intelligence fuel supply method, as follows to the rate-determining steps of flow of lubrication;
1) the flow maximum limit of the flux signal that detects in real time of upper-position unit flow sensor and default compares, if the flux signal detected is greater than flow maximum limit, then carry out step 2), on the contrary then process proceeds to step 6);
2) upper-position unit instruction control unit reduces the frequency of fuel feeding frequency variator out-put supply, reduces fuel supply flow rate, starts to carry out flow adjustment;
3) the flow regulation time maximum limit of upper-position unit to flow regulation time and default compares, if flow regulation time is less than regulation time maximum limit, then turn back to step 2) operation, proceed flow adjustment, otherwise, then next step is carried out;
4) the normal working flow maximum limit of the flux signal that detects in real time of upper-position unit flow sensor and default compares, if the flux signal detected is less than flow maximum limit, then fuel supply flow rate control procedure terminates, otherwise, then carry out step 9);
5) the flow minimum limit value of the flux signal that detects in real time of upper-position unit flow sensor and default compares, if the flux signal detected is greater than flow minimum limit value, then carry out step 7), otherwise then fuel supply flow rate control procedure terminates;
6) upper-position unit instruction control unit increases the frequency of fuel feeding frequency variator out-put supply, to increase fuel supply flow rate, starts to carry out flow adjustment;
7) the flow regulation time maximum limit of upper-position unit to flow regulation time and default compares, if flow regulation time is less than maximum limit, then returns step 7) operation, proceeds flow adjustment, otherwise, then carry out next step;
8) the normal working flow minimum limit value of the flux signal that detects in real time of upper-position unit flow sensor and default compares, if the flux signal detected in real time is greater than normal working flow minimum limit value, then fuel supply flow rate control procedure terminates, otherwise, carry out next step;
9) upper-position unit instruction control unit starts alarm, and make system stalls, fuel supply flow rate control procedure terminates simultaneously.
Compared with prior art, the invention has the beneficial effects as follows: the present invention utilizes upper-position unit, controller and sensor assembly, the turbidity test of the lubricant oil of sliding bearing, pressure, flow meter temperature Real-Time Monitoring, adjustment are controlled, within the normal range of operation making lubricating oil temperature, pressure and flow can control to allow in system, when temperature, pressure and flow not made to turn back within normal range of operation after automatically adjusting, system stalls can be made; It can also be monitored in real time to cleanliness of lubricating oil, when cleanliness of lubricating oil can not meet system requirements, automatically can send alarm signal, when cleanliness of lubricating oil exceeds system limits, can make system stalls; Ensure that the reliable and stable of the fuel feeding of lubricant oil; The present invention also has simple to operate, controls advantage easily.
Accompanying drawing explanation
Fig. 1 is the structured flowchart of water system of the present invention and oil supply system.
Fig. 2 is the lubricating oil temperature control flow chart of sliding bearing of the present invention intelligence oil supply system.
Fig. 3 is the cleanliness of lubricating oil control flow chart of sliding bearing of the present invention intelligence oil supply system.
Fig. 4 is the lubricating oil pressure control flow chart of sliding bearing of the present invention intelligence oil supply system.
Fig. 5 is the flow of lubrication control flow chart of sliding bearing of the present invention intelligence oil supply system.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further illustrated.
As shown in Figure 1, sliding bearing intelligence oil supply system of the present invention comprises the oil cleanliness detecting sensor 12 for detecting sliding bearing intelligence oil supply system cleanliness of lubricating oil, for detecting the temperature transducer 21 of the oil temperature supplying of sliding bearing intelligence oil supply system, for detecting the pressure transducer 7 of the charge oil pressure of sliding bearing intelligence oil supply system and the flow transducer 8 of fuel supply flow rate for responding to sliding bearing intelligence oil supply system, controller 9, oil supply system, water system, alarm 25, heater 23 and upper-position unit 24, described oil supply system comprises oil feed pump 2, fuel feeding frequency variator 10 and fuel feeding variable-frequency motor 11, described fuel feeding frequency variator 10 is connected with fuel feeding variable-frequency motor 11, fuel feeding variable-frequency motor 11 is connected with described oil feed pump 2, the import of oil feed pump 2 is connected with fuel tank 1 by pipeline, the outlet of oil feed pump 2 is communicated with the bearing oil inlet hole 3 of sliding bearing 4 by pipeline, the pipeline that the outlet of oil feed pump 2 is communicated with the bearing oil inlet hole 3 of sliding bearing 4 is provided with filter 22, scavenge oil hole 5 is communicated with the lubricating oil inlet of cooler 17, and the lubricating oil outlet of cooler 17 is communicated with fuel tank 1 by pipeline, on the pipeline that the outlet that described oil cleanliness detecting sensor 12, pressure transducer 7, flow transducer 8 are located at oil feed pump 1 is communicated with bearing oil inlet hole 3, on the pipeline that the lubricating oil outlet that described temperature transducer 21 is arranged on cooler 17 is communicated with fuel tank 1, described fuel feeding frequency variator 10, oil cleanliness detecting sensor 12, pressure transducer 7, flow transducer 8 and temperature transducer 21 are connected described heater 23 respectively and are located in fuel tank 1 with controller 9, heater 23 is connected with controller 9, described alarm 25 is connected with controller 9, controller 9 is connected with upper-position unit 24, and described upper-position unit 24 is personal computer.
Described water system comprises water supply frequency variator 20, water supply variable-frequency motor 19 and raw water service pump 15, described water supply frequency variator 20 is connected with water supply variable-frequency motor 19, water supply variable-frequency motor 19 is connected with raw water service pump 15, the import of raw water service pump 15 is communicated with water tank 13, water tank 13 is built with water 14, outlet is communicated with the circulating water intake 16 of cooler 17, and the circulating water outlet 18 of cooler 17 is communicated with water tank 13, and described water supply frequency variator 20 is connected with controller 9.Controller 9 is as control core; gather each sensor signal; and send upper-position unit 24 to; perform the order that upper-position unit 24 issues; peripheral unit is controlled; producing alarm signal when oil supply system exception or controlling peripheral unit makes oil supply system recover normal, making system stalls, protecting in time to bearing when extremely exceeding when oil supply system still cannot be recovered normal after certain limit or adjustment.
During use, fuel feeding frequency variator 10 starts, and oil feed pump 2 works, and the lubricant oil 6 in fuel tank 1 is transported to sliding bearing 4 by filter 22 through filler opening 3, sliding bearing 4 is lubricated, lubricant oil 6 again by return opening 5, through cooler 17 cool after get back in fuel tank 1.Temperature transducer 21 on the pipeline that the lubricating oil outlet of oil cleanliness detecting sensor 12, pressure transducer 7, flow transducer 8 and cooler 17 on the pipeline that the outlet of oil feed pump 2 is communicated with bearing oil inlet hole 3 is communicated with fuel tank 1 detects the turbidity test of lubricant oil 6, pressure, flow and temperature respectively, and Signal transmissions to controller 9; Signal is given upper-position unit 24 by controller 9, and upper-position unit 24 generates corresponding control command, and is handed down to controller 9 and controls alarm 25, fuel feeding frequency variator 10, water supply frequency variator 20 or heater 22 corresponding actions;
As shown in Figure 2, the process that controls lubricating oil temperature of the present invention is as follows;
1) the temperature upper limit T of the temperature signal T that detects in real time of upper-position unit 24 pairs of temperature transducers and default maxcompare, when the temperature signal T detected is greater than temperature upper limit T maxtime, upper-position unit 24 instruction control unit 9 opens water supply frequency variator 20, starts water system;
2) the normal working temperature range higher limit T of the signal T that detects in real time of upper-position unit 24 pairs of temperature transducers and default 1compare, if the temperature signal T detected is greater than normal working temperature range higher limit T 1, upper-position unit 24 instruction control unit 9 increases the frequency of water supply frequency variator 20 out-put supply, thus increases raw water service pump 15 flow; Otherwise, reduce raw water service pump 15 flow;
3) the maximal adjustment time t of upper-position unit 24 couples of temperature regulating time t and default maxcompare, if temperature regulating time t is less than maximal adjustment time t max, then step 2 is turned back to) and operation; Otherwise, then next step is carried out;
4) the normal working temperature range higher limit T of the temperature signal T that again temperature transducer detected in real time of upper-position unit 24 and default 1compare, if the temperature signal T detected is greater than normal working temperature range higher limit T 1, upper-position unit 24 instruction control unit 9 starts alarm 25, and make system stalls, temperature controlled processes terminates simultaneously; Otherwise then upper-position unit 24 instruction control unit 9 closes water supply frequency variator 20, close water system, temperature controlled processes terminates.
5) the lowest temperature value T of the temperature signal T that detects in real time of upper-position unit 24 pairs of temperature transducers and default mincompare, when the temperature signal T detected is less than lowest temperature value T mintime, upper-position unit 24 instruction control unit 9 starts heater 23, heat, otherwise then temperature controlled processes terminates to the lubricant oil 6 in fuel tank 1.
6) the normal working temperature lower limit T of the temperature signal T that detects in real time of upper-position unit 24 pairs of temperature transducers and default 2compare, if the temperature signal T detected is greater than normal working temperature lower limit T 2, upper-position unit 24 instruction control unit 9 closes heater 23, and then, temperature controlled processes terminates.
As shown in Figure 3, the cleanliness control process of the present invention to lubricant oil is as follows:
1) lubricant oil of the cleanliness of lubricating oil C that detects in real time of upper-position unit 24 pairs of oil cleanliness detecting sensors 12 and default normally works clean angle value C 1compare, normally to work clean angle value C when the cleanliness of lubricating oil C detected is greater than lubricant oil 1time, upper-position unit 24 instruction control unit 9 starts alarm 25;
2) the cleanliness of lubricating oil maximum value C of the cleanliness of lubricating oil C that detects in real time of upper-position unit 24 pairs of oil cleanliness detecting sensors 12 and default 2compare, when the cleanliness of lubricating oil C detected is greater than cleanliness of lubricating oil maximum value C 2time, upper-position unit 24 instruction control unit 9 starts alarm 25, makes system stalls simultaneously, and cleanliness of lubricating oil control procedure terminates.
As shown in Figure 4, the pressure control procedure of the present invention to lubricant oil is as follows:
1) the pressure maximum limit P of the pressure signal P that detects in real time of upper-position unit 24 pairs of pressure transducers 7 and default maxcompare, if the pressure signal P detected is greater than pressure maximum limit P max, then carry out step 2), otherwise, then carry out step 6);
2) upper-position unit 24 instruction control unit 9 reduces the frequency of fuel feeding frequency variator 10 out-put supply, to reduce fuel supply flow rate, starts to carry out flow adjustment;
3) the flow regulation time maximum limit t of upper-position unit 24 couples of flow regulation time t and default max2compare, if flow regulation time t is less than flow regulation time maximum limit t max2, then step 2 is returned) and operation; Otherwise, carry out step 4);
4) the normal operating pressure maximum limit P of the pressure signal P that detects in real time of upper-position unit 24 pairs of pressure transducers 7 and default 2compare, if the pressure signal P detected is less than normal operating pressure maximum limit P 2, then charge oil pressure control procedure terminates; Otherwise, carry out step 5);
5) upper-position unit 24 instruction control unit 9 starts alarm 25, makes system stalls simultaneously, and charge oil pressure control procedure terminates.
6) the pressure minimum limit value P of the pressure signal P that detects in real time of upper-position unit 24 pairs of pressure transducers 7 and default mincompare, if the pressure signal P detected is greater than pressure minimum limit value P min, then carry out step 7), otherwise then charge oil pressure control procedure terminates;
7) upper-position unit 24 instruction control unit 9 increases the frequency of fuel feeding frequency variator 10 out-put supply, to increase fuel supply flow rate, starts to carry out flow adjustment;
8) the flow regulation time maximum limit t of upper-position unit 24 couples of flow regulation time t and default max2compare, if flow regulation time t is less than maximum limit t max2, then process turns back to step 7), proceeds flow adjustment, otherwise, enter next step;
9) the normal operating pressure minimum limit value P of the pressure signal P that detects in real time of upper-position unit 24 pairs of pressure transducers 7 and default 1compare, if the pressure signal P detected is greater than normal operating pressure minimum limit value P 1, then charge oil pressure control procedure terminates, otherwise upper-position unit 24 instruction control unit 9 starts alarm 25, makes system stalls simultaneously, and charge oil pressure control procedure terminates.
As shown in Figure 5, the control procedure of the present invention to flow of lubrication is as follows:
1) the flow maximum limit Q of the flux signal Q that detects in real time of upper-position unit 24 flow sensor 8 and default maxcompare, if the flux signal Q detected is greater than flow maximum limit Q max, then carry out step 2), otherwise, then carry out the operation of step 6);
2) upper-position unit 24 instruction control unit 9 reduces the frequency of fuel feeding frequency variator 10 out-put supply, reduces fuel supply flow rate, starts to carry out flow adjustment;
3) the flow regulation time maximum limit t of upper-position unit 24 couples of flow regulation time t and default max3compare, if flow regulation time t is less than regulation time maximum limit t max3, then step 2 is turned back to) and operation, proceed flow adjustment, otherwise, then carry out next step;
4) the normal working flow maximum limit Q of the flux signal Q that detects in real time of upper-position unit 24 flow sensor 8 and default 2compare, if the flux signal Q detected is less than flow maximum limit Q 2, then fuel supply flow rate control procedure terminates, otherwise, then carry out step 9);
5) the flow minimum limit value Q of the flux signal Q that detects in real time of upper-position unit 24 flow sensor 8 and default mincompare, if the flux signal Q detected is greater than flow minimum limit value Q min, then carry out step 7), otherwise then fuel supply flow rate control procedure terminates;
6) upper-position unit 24 instruction control unit 9 increases the frequency of fuel feeding frequency variator 10 out-put supply, to increase fuel supply flow rate, starts to carry out flow adjustment;
7) the flow regulation time maximum limit t of upper-position unit 24 couples of flow regulation time t and default max3compare, if flow regulation time t is less than maximum limit t max3, then return step 7) operation, proceed flow adjustment, otherwise, then carry out next step;
8) the normal working flow minimum limit value Q of the flux signal Q that detects in real time of upper-position unit 24 flow sensor 8 and default 1compare, if the flux signal Q detected in real time is greater than normal working flow minimum limit value Q 1, then fuel supply flow rate control procedure terminates, otherwise, carry out next step;
9) upper-position unit 24 instruction control unit 9 starts alarm 25, makes system stalls simultaneously, and fuel supply flow rate control procedure terminates.

Claims (5)

1. a sliding bearing intelligence fuel supply method, comprises the steps:
1) first open fuel feeding frequency variator, the lubricant oil in fuel tank is transported to sliding bearing through bearing filler opening by oil feed pump, lubricates sliding bearing, and lubricant oil again by return opening, get back in fuel tank after cooler cooling;
2) in lubrication oil circulation process, temperature transducer on the pipeline that the lubricating oil outlet of oil cleanliness detecting sensor, pressure transducer, flow transducer and cooler on the pipeline that fuel feeding delivery side of pump is communicated with bearing oil inlet hole is communicated with fuel tank detects the turbidity test of lubricant oil, pressure, flow and temperature respectively, and gives controller Signal transmissions; Signal is given upper-position unit by controller, and upper-position unit generates corresponding control command, and is handed down to controller and controls alarm, fuel feeding frequency variator, water supply frequency variator or heater corresponding actions, to control the turbidity test of lubricant oil, pressure, flow and temperature.
2. sliding bearing intelligence fuel supply method according to claim 1, the step controlled lubricating oil temperature is as follows:
1) temperature upper limit of the temperature signal that detects in real time temperature transducer of upper-position unit and default compares, and when the temperature signal detected is greater than temperature upper limit, upper-position unit instruction control unit opens water supply frequency variator, starts water system;
2) the normal working temperature range higher limit of the temperature signal that detects in real time temperature transducer of upper-position unit and default compares, if the temperature signal detected is greater than normal working temperature range higher limit, upper-position unit instruction control unit increases the frequency of water supply frequency variator out-put supply, thus increases raw water service pump flow; Otherwise, reduce raw water service pump flow;
3) maximal adjustment time of upper-position unit to temperature regulating time and default compares, if temperature regulating time is less than maximal adjustment time, then turns back to step 2) operation; Otherwise, then next step is carried out;
4) the normal working temperature range higher limit of the temperature signal that again detects in real time temperature transducer of upper-position unit and default compares, if the temperature signal detected is greater than normal working temperature range higher limit, upper-position unit instruction control unit starts alarm, make system stalls, temperature controlled processes terminates simultaneously; Otherwise then upper-position unit instruction control unit closes water supply frequency variator, close water system, temperature controlled processes terminates;
5) the lowest temperature value of the temperature signal that detects in real time temperature transducer of upper-position unit and default compares, when the temperature signal detected is less than lowest temperature value, upper-position unit instruction control unit starts heater, lubricant oil in fuel tank is heated, otherwise then temperature controlled processes terminates;
6) the normal working temperature lower limit of the temperature signal that detects in real time temperature transducer of upper-position unit and default compares, if the temperature signal detected is greater than normal working temperature lower limit, upper-position unit instruction control unit closes heater, and then, temperature controlled processes terminates.
3. sliding bearing intelligence fuel supply method according to claim 1, as follows to the cleanliness control step of lubricant oil:
1) lubricant oil of the cleanliness of lubricating oil that detects in real time oil cleanliness detecting sensor of upper-position unit and the default clean angle value that normally works compares, when the cleanliness of lubricating oil detected be greater than lubricant oil normally work clean angle value time, upper-position unit instruction control unit start alarm;
2) the cleanliness of lubricating oil maximum value of the cleanliness of lubricating oil that detects in real time oil cleanliness detecting sensor of upper-position unit and default compares, when the cleanliness of lubricating oil detected is greater than cleanliness of lubricating oil maximum value, upper-position unit instruction control unit starts alarm, make system stalls, cleanliness of lubricating oil control procedure terminates simultaneously.
4. sliding bearing intelligence fuel supply method according to claim 1, as follows to the pressure controlling step of lubricant oil:
1) the pressure maximum limit of the pressure signal that detects in real time pressure transducer of upper-position unit and default compares, if the pressure signal detected is greater than pressure maximum limit, then carry out step 2), otherwise, then carry out step 6);
2) upper-position unit instruction control unit reduces the frequency of fuel feeding frequency variator out-put supply, to reduce fuel supply flow rate, starts to carry out flow adjustment;
3) the flow regulation time maximum limit of upper-position unit to flow regulation time and default compares, if flow regulation time is less than flow regulation time maximum limit, then returns step 2) operation; Otherwise, carry out step 4);
4) the normal operating pressure maximum limit of the pressure signal that detects in real time pressure transducer of upper-position unit and default compares, if the pressure signal detected is less than normal operating pressure maximum limit, then charge oil pressure control procedure terminates; Otherwise, carry out next step;
5) upper-position unit instruction control unit starts alarm, and make system stalls, charge oil pressure control procedure terminates simultaneously;
6) the pressure minimum limit value of the pressure signal that detects in real time pressure transducer of upper-position unit and default compares, if the pressure signal detected is greater than pressure minimum limit value, then carry out step 7), otherwise then charge oil pressure control procedure terminates;
7) upper-position unit instruction control unit increases the frequency of fuel feeding frequency variator out-put supply, to increase fuel supply flow rate, starts to carry out flow adjustment;
8) the flow regulation time maximum limit of upper-position unit to flow regulation time and default compares, if flow regulation time is less than maximum limit, then process turns back to step 7), proceeds flow adjustment, otherwise, enter next step;
9) the normal operating pressure minimum limit value of the pressure signal that detects in real time pressure transducer of upper-position unit and default compares, if the pressure signal detected is greater than normal operating pressure minimum limit value, then charge oil pressure control procedure terminates, otherwise, upper-position unit instruction control unit starts alarm, make system stalls, charge oil pressure control procedure terminates simultaneously.
5. sliding bearing intelligence fuel supply method according to claim 1, as follows to the rate-determining steps of flow of lubrication:
1) the flow maximum limit of the flux signal that detects in real time of upper-position unit flow sensor and default compares, if the flux signal detected is greater than flow maximum limit, then carry out step 2), otherwise, then carry out step 6) operation;
2) upper-position unit instruction control unit reduces the frequency of fuel feeding frequency variator out-put supply, reduces fuel supply flow rate, starts to carry out flow adjustment;
3) the flow regulation time maximum limit of upper-position unit to flow regulation time and default compares, if flow regulation time is less than regulation time maximum limit, then turn back to step 2) operation, proceed flow adjustment, otherwise, then next step is carried out;
4) the normal working flow maximum limit of the flux signal that detects in real time of upper-position unit flow sensor and default compares, if the flux signal detected is less than flow maximum limit, then fuel supply flow rate control procedure terminates, otherwise, then carry out step 9);
5) the flow minimum limit value of the flux signal that detects in real time of upper-position unit flow sensor and default compares, if the flux signal detected is greater than flow minimum limit value, then carry out step 7), otherwise then fuel supply flow rate control procedure terminates;
6) upper-position unit instruction control unit increases the frequency of fuel feeding frequency variator out-put supply, to increase fuel supply flow rate, starts to carry out flow adjustment;
7) the flow regulation time maximum limit of upper-position unit to flow regulation time and default compares, if flow regulation time is less than maximum limit, then returns step 7) operation, proceeds flow adjustment, otherwise, then carry out next step;
8) the normal working flow minimum limit value of the flux signal that detects in real time of upper-position unit flow sensor and default compares, if the flux signal detected in real time is greater than normal working flow minimum limit value, then fuel supply flow rate control procedure terminates, otherwise, carry out next step;
9) upper-position unit instruction control unit starts alarm, and make system stalls, fuel supply flow rate control procedure terminates simultaneously.
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