CN205605394U - Booster compressor system - Google Patents
Booster compressor system Download PDFInfo
- Publication number
- CN205605394U CN205605394U CN201620453038.9U CN201620453038U CN205605394U CN 205605394 U CN205605394 U CN 205605394U CN 201620453038 U CN201620453038 U CN 201620453038U CN 205605394 U CN205605394 U CN 205605394U
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- air
- compressor
- pipeline
- valve
- supercharger
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Abstract
The utility model provides a booster compressor system, includes chassis, air compression device and supercharging device, air compression device and supercharging device install in the chassis, inlet tube main line, outlet pipe main line and water -drain mast main line are installed to the chassis bottom, air compression device includes the air inlet pipeline, and compressor, knockout drum and gas holder are installed in proper order to the air inlet pipeline, and compressor, knockout drum and gas holder are installed in the chassis, are equipped with go back to the oil pipe way between compressor and the knockout drum, and air compression device still includes the blowdown piping, the utility model provides a booster compressor is equipped with blowdown piping and admission valve, thereby it hangs down load start -up environment to have to constitute in the use blowdown piping control admission valve messenger air inlet pipeline to messenger's compressor can start under the environment that hangs down load or zero load, compares like this and takes load start -up energy consumption more to hang down, wear and tear forer a short time.
Description
Technical field
This utility model relates to air compressor field, particularly a kind of booster compressor systems.
Background technology
Air compressor is a kind of equipment in order to compressed gas.Air compressor is similar with water pump structure.Greatly
Most air compressors are reciprocating-pistons, rotating vane or rotary screw;Wherein, the profit of helical-lobe compressor
Sliding mode includes water lubrication and oil lubrication, and oil lubricating compressor is lubricated due to fluid to be used, compressor
Operation time lubricating fluid can be atomized, in this case, the lubricating fluid of atomization can enter into sky with gas
In air pipe;But, the gas with fluid is unfavorable for using, and needs for this to carry out Oil-gas Separation process.
Air compressor mainly includes that air compressor, liquid-gas separator and defecator are constituted, generally empty
Gas operationally, is sucked by air compressor and compresses by air compressor, and the gas of compression is within the compressor
The lubricating fluid of atomization can be mixed into, so liquid-gas separation device can be sent into after gas compression carries out liquid edema caused by disorder of QI from, mesh
Front common equipment compressor when start has load, causes the problem that energy consumption is high and abrasion is higher.
Utility model content
For drawbacks described above, the purpose of this utility model is to propose a kind of pressure with low-load startup environment
Contracting machine, compares existing equipment startup energy consumption low.
For reaching this purpose, this utility model by the following technical solutions:
A kind of booster compressor systems, including underframe, air compression plant and pressurizer;Described air pressure
Compression apparatus and described pressurizer are installed on described underframe;Be provided with bottom described underframe water inlet pipe main line,
Outlet pipe main line and tapping pipe main line;Described air compression plant includes air inlet pipeline, described air inlet pipe
Road is sequentially installed with compressor, knockout drum and air accumulator, and described compressor, knockout drum and air accumulator are installed on
Described underframe, described air compression plant also includes the first driving motor, and described first drives motor to be installed on
Described underframe, described first drives motor to be used for driving described compressor;Described compressor and described knockout drum
Between be provided with return line, described return line is communicated in described knockout drum and described compressor, described oil return
Pipeline is provided with oil cooler and temperature-sensing valve, and described temperature-sensing valve is arranged at described return line, described oil cooler
Oil inlet end is connected to described temperature-sensing valve, and the outlet of described oil cooler is connected to described return line;Described supercharging
Device includes that air delivering pipeline, supercharger and second drive motor, pacifies between described supercharger and described air accumulator
Equipped with pressure piping, described air delivering pipeline is installed on described supercharger outlet side, and described second drives motor peace
Being loaded on described underframe, described second drives motor to be used for driving described supercharger.
Further, described supercharger is bent axle two-diameter piston supercharger, described bent axle two-diameter piston supercharger
Including the piston pressurizers of two linkages, between described piston pressurizers, it is provided with regulation pipeline, described regulation pipe
Road is provided with electromagnetic valve, and described pressure piping is provided with accurate filter, and described regulation pipeline is also equipped with air water and divides
From device.
Further, also include that chiller, described chiller include in compressor aftercooler, supercharging
Cooler, crankcase oils cooler and supercharging aftercooler;Described compressor aftercooler is installed on knockout drum
And between described air accumulator;Described charge inter cooling but device is installed on regulation pipeline;Described crankcase oils cooler
It is installed on described pressurizer;Described supercharging aftercooler is installed on described air delivering pipeline;Described chiller
For water circulation cooling device, described chiller includes water inlet pipe and outlet pipe, described chiller water inlet pipe
Connecting with described water inlet pipe main line, described chiller outlet pipe connects with described outlet pipe main line.
It is preferred that described regulation pipeline is provided with one-level temperature sensor, described charge inter cooling but device is provided with one-level
Pressure gauge and first class pressure sensor;Described air delivering pipeline self-supercharging device is sequentially provided with two grades of temperature to gas outlet
Degree sensor, secondary pressure table, check valve and secondary pressure sensor.
Further, also including electric control gear, described electric control gear is for the Automated condtrol of equipment, described
Electric control gear controls equipment by controlling the first driving motor, the second driving motor, temperature-sensing valve and electromagnetic valve;
Described electric control gear is by one-level temperature sensor, two grades of temperature sensors, first class pressure sensor and two grades
Pressure transducer carrys out the gaseous state within signal piping.
Further, described knockout drum, described air accumulator, described charge inter cooling but device and described air delivering pipeline
It is equipped with relief valve.
It is preferred that be provided with drain pipe bottom described knockout drum;Described air accumulator, described accurate filter, institute
Stating moisture trap and described air delivering pipeline is equipped with blow-off pipe, described blow-off pipe is all communicated in described tapping pipe
Main line.
Further, described supercharger is V belt translation with described second driving motor, and described underframe is provided with protection
Guard, described protection net is installed on outside transmission band;Described air compression plant also includes air filter,
Described air filter is installed on described air inlet pipeline air inlet;Also including intake valve, described intake valve is installed
Between described air filter and described compressor;Described air compression plant also includes blowdown piping, institute
Stating blowdown piping and be communicated in described intake valve and described knockout drum, described blowdown piping is provided with electromagnetic valve;Described
Intake valve is operated pneumatic valve, and described blowdown piping is used for controlling described intake valve.
This utility model is provided with blowdown piping and intake valve, uses blowdown piping to control intake valve so that air inlet
There is in pipeline composition low-load and start environment, enable compressor to open in the environment of low-load or zero load
Dynamic, so compare bringing onto load and start that energy consumption is lower, abrasion is less.
Accompanying drawing explanation
Fig. 1 is an embodiment overall system view of the present utility model;
Wherein: compressor 210, knockout drum 220, air accumulator 230, first drive motor 240, air filter
Clear device 250, intake valve 260, supercharger 310, second drive motor 320, temperature-sensing valve 330, secondary filter
Device 400, moisture trap 410, compressor aftercooler 510, charge inter cooling but device 520, crankcase oils
Cooler 530, supercharging aftercooler 540, oil cooler 550, air inlet pipeline A10, pressure piping A20,
Regulation pipeline A30, air delivering pipeline A40, return line A50, blowdown piping A70.
Detailed description of the invention
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by detailed description of the invention.
As it is shown in figure 1, a kind of booster compressor systems, including underframe, air compression plant and pressurizer;
Described air compression plant and described pressurizer are installed on described underframe;It is provided with into water bottom described underframe
Pipe main line, outlet pipe main line and tapping pipe main line;Described air compression plant includes air inlet pipeline A10,
Described air inlet pipeline A10 is sequentially installed with compressor 210, knockout drum 220 and air accumulator 230, described compression
Machine 210, knockout drum 220 and air accumulator 230 are installed on described underframe, and described air compression plant also includes
One drives motor 240, and described first drives motor 240 to be installed on described underframe, and described first drives motor
240 are used for driving described compressor 210;It is provided with oil return between described compressor 210 and described knockout drum 220
Pipeline A50, described return line A50 are communicated in described knockout drum and described compressor 210, described oil return pipe
Road is provided with oil cooler and temperature-sensing valve, and described temperature-sensing valve is arranged at described return line, and described oil cooler enters
Oil end is connected to described temperature-sensing valve, and the outlet of described oil cooler is connected to described return line;Described supercharging fills
Putting and include that air delivering pipeline A40, supercharger 310 and second drive motor 320, described supercharger 310 is with described
Pressure piping A20, described air delivering pipeline A40 are installed between air accumulator 230 and are installed on described supercharger 310
Outlet side, described second drives motor 320 to be installed on described underframe, and described second drives motor 320 to be used for
Drive described supercharger 310;Described air compression plant also includes air filter 250, described air-filtering
Device 250 is installed on described air inlet pipeline A10 air inlet;Also include that intake valve 260, described intake valve 260 are pacified
It is loaded between described air filter 250 and described compressor 210;Described air compression plant also includes putting
Air pipe A70, described blowdown piping A70 are communicated in described intake valve 260 and described knockout drum 220, described
Blowdown piping A70 is provided with electromagnetic valve;Described intake valve is operated pneumatic valve, and described blowdown piping A70 is used for controlling
Make described intake valve 260;Described regulation pipeline A30 is provided with electromagnetic valve, by air compression plant and pressurizer
Be installed on underframe to be easy to equipment and move integrally, and underframe arrange water inlet pipe main line, outlet pipe main line
With installation and classification that tapping pipe main line is easy to all kinds of pipeline, the pipeline orderliness making equipment is apparent;Oil return
The setting of pipeline A50 enables the lubricating oil between knockout drum 220 and described compressor 210 to recycle;
The setting of air filter 250 is it can be avoided that dust enters in pipeline, and intake valve 260 is for blowdown piping
Effect is the opening and closing for controlling air inlet pipeline A10;Blowdown piping A70 is used for controlling intake valve 260, with this
Air inlet pipe A10 one end is enable to close so that it is to have and form the environment that load is relatively low, thus to compressor 210
Startup plays a role, and the starting load reducing compressor 210 can directly reduce the mill of compressor
Damage.
Wherein, described supercharger 310 is bent axle two-diameter piston supercharger, described bent axle two-diameter piston supercharger
Including the piston pressurizers of two linkages, between described piston pressurizers, it is provided with regulation pipeline A30, described supercharging
Pipeline A20 is provided with accurate filter 400, and described regulation pipeline A30 is also equipped with moisture trap 410;Adjust
Pipe joint road A30 arranges moisture trap 410 for the moisture content separating in gas, uses the cleanliness factor of gas more
High;Sediment in gas is filtered by accurate filter 400 further, and employing bent axle two-diameter piston supercharger is
Owing to bent axle two-diameter piston supercharger is readily obtained and easily controllable.
Additionally, also include chiller, described chiller includes compressor aftercooler 510, charge inter cooling
But device 520, crankcase oils cooler 530 and supercharging aftercooler 540;Described compressor aftercooler 510
It is installed between knockout drum 220 and described air accumulator 230;Described charge inter cooling but device 520 is installed on regulation
Pipeline A30;Described crankcase oils cooler 530 is installed on described pressurizer;Described supercharging aftercooler
540 are installed on described air delivering pipeline A40;Described chiller is water circulation cooling device, described chiller
Including water inlet pipe and outlet pipe, described chiller water inlet pipe connects with described water inlet pipe main line, described cold
Radiator cooler outlet pipe connects with described outlet pipe main line: chiller is used for lowering the temperature, by the gas in equipment,
Liquid is limited in safety range by chiller, beneficially production safety and the guarantee of product quality.
Wherein, described regulation pipeline A30 is provided with one-level temperature sensor, and described charge inter cooling but device 520 sets
There are first class pressure table and first class pressure sensor;Described air delivering pipeline A40 self-supercharging device is to gas outlet successively
It is provided with two grades of temperature sensors, secondary pressure table, check valve and secondary pressure sensor: regulate pipeline A30
The one-level temperature sensor, first class pressure table and the first class pressure sensor that arrange and two grades of temperature sensors,
The effect of secondary pressure table and secondary pressure sensor is detected gas state, and will detect data feedback
To electric control gear, so that equipment is controlled by electric control gear according to detection data, prevent beyond setting in advance
Fixed safety range.
Additionally, also include electric control gear, described electric control gear is for the Automated condtrol of equipment, described automatically controlled
Device drives motor 320, temperature-sensing valve and electromagnetic valve to control to set by controlling the first driving motor 240, second
Standby;Described electric control gear by one-level temperature sensor, two grades of temperature sensors, first class pressure sensor and
Secondary pressure sensor carrys out the gaseous state within signal piping: electric control gear is used for controlling equipment, exists in advance
Electric control gear sets corresponding default value, the data fed back by detection to drive motor, electromagnetic valve and
Temperature-sensing valve is controlled, and makes equipment be in the running environment of highly effective and safe.
Further, described knockout drum 220, described air accumulator 230, described charge inter cooling but device 520 and institute
State air delivering pipeline A40 and be equipped with relief valve;It is provided with drain pipe bottom described knockout drum 220;Described air accumulator
230, described accurate filter 400, described moisture trap 410 and described air delivering pipeline A40 are equipped with row
Dirty pipe, described blow-off pipe is all communicated in described tapping pipe main line;Described supercharger 310 drives with described second
Galvanic electricity machine 320 is V belt translation, and described underframe is provided with protection net, and described protection net is installed on outside transmission band
Side;The setting of relief valve further ensures the emergency capability of equipment, cannot meet discharge degree at electromagnetic valve
Requirement, then can use relief valve to unload equipment;The setting of drain pipe and blow-off pipe is beneficial to equipment
Cleaning, in order to avoid device interior dirt too much affects work efficiency;The setting of protection net avoids actuating device sudden and violent
Dew, prevents actuating device to be involved in other article.
At work, by electric control gear starting device, after startup, gas is by compressor 210 for this utility model
Sucking air inlet pipeline A10, period gas filters and knockout drum 220 carries out liquid through air filter 250
After overcompression machine aftercooler 510 is lowered the temperature, it is delivered to air accumulator 230 after removal;Gas is by pressure piping afterwards
A20 enters pressurizer after accurate filter 400 filters and carries out supercharging, and supercharger 310 is two-stage pressurization
Machine, is provided with regulation pipeline A30 between two-stage pressurization machine, gas is after one-level supercharging, and regulation pipeline A30 will
Gaseous state feeds back to electric control gear, and gas is in time overregulating pipeline A30, charge inter cooling but device 520
With moisture trap 410, gas is lowered the temperature and gas-water separation process, deliver the gas to afterwards carry gas
Pipeline A50 exports, moreover it is possible to the pressure state between detection air delivering pipeline A40 and the extraneous pipeline docked.
Know-why of the present utility model is described above in association with specific embodiment.These describe and are intended merely to solve
Release principle of the present utility model, and the restriction to this utility model protection domain can not be construed to by any way.
Based on explanation herein, those skilled in the art need not pay performing creative labour can associate this reality
By other novel detailed description of the invention, within these modes fall within protection domain of the present utility model.
Claims (8)
1. a booster compressor systems, it is characterised in that: include underframe, air compression plant and supercharging dress
Put;Described air compression plant and described pressurizer are installed on described underframe;
Water inlet pipe main line, outlet pipe main line and tapping pipe main line are installed bottom described underframe;
Described air compression plant includes that air inlet pipeline, described air inlet pipeline are sequentially installed with compressor, separation
Tank and air accumulator, described compressor, knockout drum and air accumulator are installed on described underframe, described air compression dress
Putting and also include the first driving motor, described first drives motor to be installed on described underframe, and described first drives electricity
Machine is used for driving described compressor;
Being provided with return line between described compressor and described knockout drum, described return line is communicated in described point
From tank and described compressor, described return line is provided with oil cooler and temperature-sensing valve, and described temperature-sensing valve is arranged at
Described return line, described oil cooler oil inlet end is connected to described temperature-sensing valve, and the outlet of described oil cooler is even
It is connected to described return line;
Described pressurizer includes that air delivering pipeline, supercharger and second drive motor, and described supercharger is with described
Being provided with pressure piping between air accumulator, described air delivering pipeline is installed on described supercharger outlet side, and described
Two drive motor to be installed on described underframe, and described second drives motor to be used for driving described supercharger.
Booster compressor systems the most according to claim 1, it is characterised in that: described supercharger is bent
Axle two-diameter piston supercharger, described bent axle two-diameter piston supercharger includes two piston pressurizers linked, institute
Stating and be provided with regulation pipeline between piston pressurizers, described regulation pipeline is provided with electromagnetic valve, and described pressure piping sets
Accurate filter, described regulation pipeline is had to be also equipped with moisture trap.
Booster compressor systems the most according to claim 2, it is characterised in that: also include chiller,
After described chiller includes compressor aftercooler, charge inter cooling but device, crankcase oils cooler and supercharging
Cooler;
Described compressor aftercooler is installed between knockout drum and described air accumulator;
Described charge inter cooling but device is installed on regulation pipeline;
Described crankcase oils cooler is installed on described pressurizer;
Described supercharging aftercooler is installed on described air delivering pipeline;
Described chiller is water circulation cooling device, and described chiller includes water inlet pipe and outlet pipe, institute
State chiller water inlet pipe to connect with described water inlet pipe main line, described chiller outlet pipe and described water outlet
Pipe main line connects.
Booster compressor systems the most according to claim 3, it is characterised in that: described regulation pipeline sets
One-level temperature sensor, described charge inter cooling but device is had to be provided with first class pressure table and first class pressure sensor;Institute
State air delivering pipeline self-supercharging device and be sequentially provided with two grades of temperature sensors, secondary pressure table, unidirectional to gas outlet
Valve and secondary pressure sensor.
Booster compressor systems the most according to claim 4, it is characterised in that: also include electric control gear,
Described electric control gear for the Automated condtrol of equipment, described electric control gear by control the first driving motor,
Second drives motor, temperature-sensing valve and electromagnetic valve to control equipment;Described electric control gear passes through one-level temperature sensing
Device, two grades of temperature sensors, first class pressure sensor and secondary pressure sensor carry out the gas within signal piping
Body state.
Booster compressor systems the most according to claim 5, it is characterised in that: described knockout drum, institute
State air accumulator, described charge inter cooling but device and described air delivering pipeline and be equipped with relief valve.
Booster compressor systems the most according to claim 6, it is characterised in that: bottom described knockout drum
It is provided with drain pipe;Described air accumulator, described accurate filter, described moisture trap and described air delivering pipeline
Being equipped with blow-off pipe, described blow-off pipe is all communicated in described tapping pipe main line.
Booster compressor systems the most according to claim 6, it is characterised in that: described supercharger and institute
Stating the second driving motor is V belt translation, and described underframe is provided with protection net, and described protection net is installed on transmission
Outside band;
Described air compression plant also includes that air filter, described air filter are installed on described air inlet pipe
Road air inlet;
Also include that intake valve, described intake valve are installed between described air filter and described compressor;
Described air compression plant also includes that blowdown piping, described blowdown piping are communicated in described intake valve and institute
Stating knockout drum, described blowdown piping is provided with electromagnetic valve;Described intake valve is operated pneumatic valve, described blowdown piping
For controlling described intake valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620453038.9U CN205605394U (en) | 2016-05-18 | 2016-05-18 | Booster compressor system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620453038.9U CN205605394U (en) | 2016-05-18 | 2016-05-18 | Booster compressor system |
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CN205605394U true CN205605394U (en) | 2016-09-28 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107313921A (en) * | 2017-06-02 | 2017-11-03 | 东莞市速美机电设备有限公司 | Two-stage compression water-cooled air compressor |
CN113027766A (en) * | 2021-03-10 | 2021-06-25 | 重庆奇螺流体设备有限公司 | Oil gas cooler of variable-frequency oil injection screw air compressor and system thereof |
CN116447111A (en) * | 2023-05-15 | 2023-07-18 | 德耐尔节能科技(上海)股份有限公司 | Composite compressor system and control method thereof |
-
2016
- 2016-05-18 CN CN201620453038.9U patent/CN205605394U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107313921A (en) * | 2017-06-02 | 2017-11-03 | 东莞市速美机电设备有限公司 | Two-stage compression water-cooled air compressor |
CN113027766A (en) * | 2021-03-10 | 2021-06-25 | 重庆奇螺流体设备有限公司 | Oil gas cooler of variable-frequency oil injection screw air compressor and system thereof |
CN116447111A (en) * | 2023-05-15 | 2023-07-18 | 德耐尔节能科技(上海)股份有限公司 | Composite compressor system and control method thereof |
CN116447111B (en) * | 2023-05-15 | 2023-10-17 | 德耐尔节能科技(上海)股份有限公司 | Composite compressor system and control method thereof |
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