CN103672296A - Integrated frame type pipeline robot - Google Patents
Integrated frame type pipeline robot Download PDFInfo
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- CN103672296A CN103672296A CN201310690873.5A CN201310690873A CN103672296A CN 103672296 A CN103672296 A CN 103672296A CN 201310690873 A CN201310690873 A CN 201310690873A CN 103672296 A CN103672296 A CN 103672296A
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- Prior art keywords
- crawler belt
- frame
- pipeline robot
- control box
- camera
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/28—Constructional aspects
- F16L55/30—Constructional aspects of the propulsion means, e.g. towed by cables
- F16L55/32—Constructional aspects of the propulsion means, e.g. towed by cables being self-contained
- F16L55/34—Constructional aspects of the propulsion means, e.g. towed by cables being self-contained the pig or mole being moved step by step
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/46—Launching or retrieval of pigs or moles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L2101/00—Uses or applications of pigs or moles
- F16L2101/10—Treating the inside of pipes
- F16L2101/12—Cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L2101/00—Uses or applications of pigs or moles
- F16L2101/30—Inspecting, measuring or testing
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The invention discloses an integrated frame type pipeline robot and belongs to the field of pipeline robots. A vehicle body of the integrated frame type pipeline robot comprises a frame, a left main crawler belt assembly, a right main crawler belt assembly, a crawler belt angle adjusting mechanism, a sonar fixing frame, a sonar probe, a camera lifting frame, a camera unit, an auxiliary light source, an electronic control box, an electronic control box pull door and a cable traction frame. The main crawler belts are installed on the left side and the right side below the vehicle body through crawler belt rotation shaft hole sites. The crawler belt angle adjusting mechanism is arranged between the main crawler belts. The main crawler belts can be outwards adjusted to a certain angle to form a V shape. The sonar probe is installed on the frame through the sonar fixing frame. One end of the camera lifting frame is arranged on the frame, while the other end of the camera lifting frame is provided with the camera unit and the auxiliary light source. The pipeline robot has the advantages of being compact in structure, strong in passing capability and complete in comprehensive working capability.
Description
Technical field
The present invention relates to a kind of pipeline robot, be specifically related to the integrated framed pipeline robot for pipeline multi-dimensions test and amphibious pipeline operations.
Background technique
Pipeline robot is a kind of equipment that can creep and carry out the operations such as detection, cleaning or maintenance in pipeline.It can use IMAQ and image processing techniques, the information processing technology, mechanical engineering, sensor technology, electronic engineering, automation control engineering, computer engineering and artificial intelligent control system, completes small space (pipeline) remote (5 kilometers) detect and operation in conjunction with real-time and embedded technique, sonar detection technology etc.Pipeline robot can be applicable to that a plurality of fields such as city planting ductwork, electric power, oil, military affairs, archaeology are dangerous, multi-dimensions test and implement under the remote complex environment that manually cannot arrive.
Use at present more pipeline robot length over ends of body between 300-600mm, wide height is between 100-300 mm.The common water-proof performance of current pipeline robot is poor, allows to be immersed in water.If but the depth of water surpasses 300mm, or have a small amount of mud under water, conventional pipeline robot just cannot carry out testing.In addition, current pipeline robot detects normally tens meters of distances, and maximum is no more than 300m.
Conventional pipeline robot, before pipe detection construction, requires to close the inlet valve of pipeline, and the ducted water of draining, affects the use of pipeline.And the major trunk roads of drainage pipeline networks can not be closed, there is all the time water flow, current pipeline robot is difficult to carry out detection and operation conventionally.Distance between two adjacent well heads of the major trunk roads of drainage pipeline networks may reach 1 km to several kms, and the conventional pipeline robot that car body size is less is difficult to construct in drainage pipeline networks major trunk roads.
Summary of the invention
For overcoming the above-mentioned defect of pipeline robot, need to develop the pipeline robot that a kind of build is large, passing capacity strong, synthetic job ability is perfect, and focus on improving the topology layout of pipeline robot, can adapt to the narrow and small working space in pipeline.
The invention provides a kind of integrated framed pipeline robot, wherein pipeline robot car body comprises: vehicle frame, left main track assembly and right main track assembly, crawler belt angle adjusting mechanism, sonar fixing frame, Sonar Probe, camera lifting frame, camera unit, secondary light source, electronic control box, electronic control box sliding door and cable hitch frame; Left main crawler belt and right main crawler belt are arranged on the left and right sides, car body below by crawler belt rotary shaft hole position; Between left main crawler belt and right main crawler belt, crawler belt angle adjusting mechanism is set, left main crawler belt and right main crawler belt can outwards be adjusted to some angles, are splayed shape; Sonar Probe is arranged on vehicle frame by sonar fixing frame; Camera lifting frame one end is arranged on the other end on vehicle frame camera unit and secondary light source is installed; Left main track assembly, right main track assembly, crawler belt angle adjusting mechanism, sonar fixing frame, camera lifting frame, electronic control box and the equal diameter of cable hitch frame are arranged on vehicle frame.
Track structure can realize that ground supports area is large, and grounding pressure is little, and rolling friction is little, and by better performances, radius of turn is little, traction adhesion property, off-road mobility, climbing, the performance such as ditch more.The splayed shape set-up mode of above-mentioned both sides crawler belt, one side can improve the frictional force of crawler belt and tube wall, can avoid on the other hand managing bottom sludge and other sedimentss.
Preferably, electronic control box is arranged on vehicle frame top, is provided with a plurality of electronic control box fixed hole positions in the plane of vehicle frame, and electronic control box can be closely cooperated with vehicle frame.
Above-mentioned overall structure mode is saved space, has also improved the bulk strength of pipeline robot car body simultaneously.
Preferably, vehicle frame is formed as main skeleton by two tubing that are parallel to each other, and between two tubing, by a plurality of cross rib osteomeres, is connected.Two tubing being parallel to each other and rib elements have formed the receiving groove of electronic control box jointly, electronic control box can be generally housed in the receiving groove of vehicle frame top formation, in rib elements, be also distributed with a plurality of electronic control box fixed hole positions, when electronic control box is fixed on vehicle frame, electronic control box and vehicle frame form overall structure.
These rib elements form stable body frame structure for automotive body jointly with two parallel pipes on the one hand, and rib elements has also formed the attachment face of a plurality of other parts of pipeline robot on the other hand.Car body design has been considered the integrated installation requirement of each functional part, and body frame structure for automotive is simple, but function is compact, and bulk strength is high, reasonable in design.
Further preferred, be positioned in the rib elements at two parallel pipe two ends of vehicle frame and be provided with respectively crawler belt rotary shaft hole position, both sides, crawler belt angle adjustment rotary shaft hole position, angle adjustment axle rotatable handle, angular positioning hole and position, sonar fixing frame hole.
Further preferred, two parallel pipe both sides are provided with camera assembly near parallel pipe position fin are installed, this fin is provided with many group lifting frame fixed hole positions, be respectively used to install camera lifting frame and can locate air spring, camera lifting frame and can locate air spring and be arranged on along the Kong Weizhong of two parallel pipe bearing of trend diverse locations; The position that stands away two parallel pipe both sides, is also provided with the installation fin of cable hitch frame, and this installation fin outer installment has the limiting stopper of cable hitch frame coupling shaft and cable guide bracket.
(for example: adjust body gravity or change shooting operating direction) adjusts mounting hole site according to actual needs.The installation fin of cable hitch frame leaves two parallel pipe one segment distances, thereby makes to be independent of each other between camera lifting frame and cable hitch frame
Preferably, the adjusting rotating shaft of crawler belt angle adjusting mechanism is arranged in the crawler belt angle adjustment rotary shaft hole position of vehicle frame.
Crawler belt angle adjusting mechanism and left and right main crawler belt are all combined with vehicle frame.
Preferably, left main crawler belt and right main crawler belt the place ahead arrange respectively preposition left redundant crawler belt and preposition right redundant crawler belt.Preposition left redundant crawler belt and preposition right redundant crawler belt comprise auxiliary crawler main driving wheel, auxiliary crawler belt, auxiliary crawler belt follower, auxiliary crawler rack, disc type reducing motor and outer casing.
The use of auxiliary crawler belt has improved the obstacle climbing ability of crawler belt climbing robot.When robot obstacle detouring, nearly sense sensor sends to general control system running into the place ahead obstacle, and general control system judges whether to cross.If judged result can be crossed, control front swing arm drive motor and upwards rotate, make forward swing upwards lift several angle.While moving on, the Athey wheel of front side is lifted away from ground, and Athey wheel below lands and continues to drive crawler belt to advance.Crawler belt is relying on frictional force and the grouser of secondary crawler belt to realize constantly upwards climbing to the power of climbing of grabbing of obstacle.
Preferably, the left main track assembly of pipeline robot and right main track assembly comprise: main crawler belt outer panel, main crawler belt side inner panel, main crawler belt, auxiliary crawler belt fixed position, motor control box, driving wheel, guide pulley, follower and Worm reduction motor.
Main track assembly is integrated into overall structure, has improved the reliability of system, and makes it easy to install and change.Car body drives respectively two crawler belts by two stepper motors, realizes straight ahead or retreat while driving with identical pulse, during with different pulsed drive, can realize curvilinear motion.Can rotatablely moving around stationary axle when with contrary pulsed drive.This axle cross main driven shaft the geometrical center of definite plane.
Preferably, the mounting point of Sonar Probe is not higher than the horizontal position of vehicle frame.
Make pipeline robot be suitable for amphibious operation, when car body enters half while diving or entirely diving working method, Sonar Probe can be surveyed the pipeline form of underwater portion.
Preferably, camera unit comprises: all-direction multi-functional vidicon camera, swings hemisphere, main light-source and varifocal/zoom camera movement; All-direction multi-functional vidicon camera can automatic/hand zoom, 10 times of optics+10 times digital zooms, and 210 degree swing, 360 degree rotations; Lifting frame also disposes can locate air spring.
The present invention also provides a kind of pipeline robot system that comprises above-mentioned any one pipeline robot, and this pipeline robot system also comprises take up reel and controller; Take up reel comprises: take up reel car body, and metering structure, metering structure sliding bar, emergency stop switch, main line dish, composite cable, take up reel handle, by-pass dish, protection wirerope, retractable cable handle, wheel, controls cable interface, power switch; An optical transmitter and receiver is equipped with in take up reel inside, by composite cable, is connected with climbing robot; Receive and dispatch 485 communication datas and receiving video signals; By controlling cable interface, connect controller; Composite cable can send instructions under carrying equipment, receives the detection data of carrying equipment; When robot constructs while breaking down in pipeline, protection wirerope is for pulling equipment; Controller comprises: controller casing, and liquid crystal screen, touches, USB mouth, network interface, digital transmission module antenna, heat dissipation ventilation mouth, power supply is opened and comprehensive cable socket; Comprehensive cable socket is connected to take up reel.
Accompanying drawing explanation
Fig. 1 is the agent structure schematic diagram of pipeline robot of the present invention;
Fig. 2 is the structural representation of the vehicle frame of pipeline robot of the present invention;
Fig. 3 is the structural representation of the main track assembly of pipeline robot of the present invention;
Fig. 4 is the structural representation of the preposition auxiliary track assembly of pipeline robot of the present invention;
Fig. 5 is the structural representation of the crawler belt angle adjusting mechanism of pipeline robot of the present invention
Fig. 6 is the schematic diagram of the sonar assembly of pipeline robot of the present invention;
Fig. 7 is the schematic diagram of the camera unit of pipeline robot of the present invention;
Fig. 8 is the structural representation of the electronic control box of pipeline robot of the present invention;
Fig. 9 is the structural representation of the take up reel of pipeline robot of the present invention;
Figure 10 is the structural drawing of the software systems master control platform of pipeline robot of the present invention;
Figure 11 is the logic diagram of the interior master board of car body of pipeline robot of the present invention;
Figure 12 is the logic diagram of the motor closed-loop driving circuit of pipeline robot of the present invention;
Figure 13 is the schematic diagram of the controller of pipeline robot of the present invention;
Figure 14 is the main surface chart of the robot control software of pipeline robot of the present invention;
Figure 15, the 16th, the logical flow chart of the control software of pipeline robot of the present invention.
Specific embodiment
Core of the present invention is to provide a kind of pipeline robot, and this pipeline robot can complete remote detection and operation function in complicated pipeline environment.In order to make those skilled in the art person understand better the present invention program, below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Fig. 1 is the agent structure schematic diagram of pipeline robot of the present invention.As shown in the figure, pipeline robot comprises: vehicle frame 101, left main track assembly 103 and right main track assembly 103, crawler belt angle adjusting mechanism 102, preposition left redundant track assembly 104 and preposition right redundant track assembly 104, sonar fixing frame 105, Sonar Probe 106, camera lifting frame 107, camera unit 108, secondary light source 109, electronic control box 110, electronic control box sliding door 111 and cable hitch frame 112.
Pipeline robot ground-engaging element of the present invention is crawler, left main crawler belt 103 and right main crawler belt 103 are arranged on vehicle frame 101 left and right sides, below by crawler belt rotary shaft hole position 201, respectively with the foot that is arranged on the preposition left redundant crawler belt 104 in its place ahead and preposition right redundant crawler belt 104 and forms pipeline robots.Between left main crawler belt 103 and right main crawler belt 103, crawler belt angle adjusting mechanism 102 is set, in order to the angle between control and change both sides foot, it is large that track structure can be realized ground supports area, grounding pressure is little, rolling friction is little, by better performances, radius of turn is little, draws adhesion property, off-road mobility, climbing, gets over the performances such as ditch.
In pipeline robot the place ahead, be furnished with Sonar Probe 106, Sonar Probe 106 is connected in the position, sonar fixing frame hole of vehicle frame 101 via sonar fixing frame 105.Pipeline robot front upper is arranged the camera unit 108 of lifting motion, camera unit 108 is by the pivotable lifting frame fixed hole position 203 that is connected to vehicle frame 101 of camera lifting frame 107, camera lifting frame 107 can rotate around the axle at lifting frame fixed hole position 203 places, thereby realizes the elevating movement of camera unit 108; In addition, camera unit 108 rears are also combined with the secondary light source 109 of lifting jointly.Electronic control box 110 is arranged on vehicle frame 101 tops, is provided with a plurality of electronic control box fixed hole positions 206 in the plane of vehicle frame 101, and electronic control box 110 can be closely cooperated with vehicle frame 101.Pipeline robot of the present invention also disposes can be at the go forward cable hitch frame 112 of rear haulage of the straight line of its motion, and cable hitch frame 112 is pivotable to be connected on the cable hitch frame coupling shaft 205 of vehicle frame 101 left and right sides.
Fig. 2 is the structural representation of the vehicle frame 101 of pipeline robot of the present invention.As shown in the figure, the vehicle frame 101 of pipeline robot comprises crawler belt rotary shaft hole position, both sides 201, crawler belt angle adjustment rotary shaft hole position 202, lifting frame fixed hole position 203, position, sonar fixing frame hole 204, cable hitch frame coupling shaft 205, electronic control box fixed hole position 206.
Fig. 3 is the structural representation of the main track assembly 103 of pipeline robot of the present invention.As shown in the figure, the main crawler belt in pipeline robot left and right comprises: main crawler belt outer panel 301, main crawler belt side inner panel 309, main crawler belt 302, auxiliary crawler belt fixed position 303, motor control box 304, driving wheel 305, guide pulley 306, the parts such as follower 307 and Worm reduction motor 308.Main track assembly is integrated into overall structure, has improved the reliability of system, and makes it easy to install and change.
Car body drives respectively two crawler belts by two stepper motors, realizes straight ahead or retreat while driving with identical pulse, during with different pulsed drive, can realize curvilinear motion.Can rotatablely moving around stationary axle when with contrary pulsed drive.This axle cross main driven shaft the geometrical center of definite plane.
The materials'use of robot crawler belt is crossed rubber and polyurethane crawler belt.Through experiment contrast, polyurethane material and ground contact property are better.The present invention's less and more wear-resisting polyurethane material of frictional force.
Fig. 4 is the structural representation of the preposition auxiliary track assembly 104 of pipeline robot of the present invention.As shown in the figure, the preposition auxiliary crawler belt of pipeline robot comprises: auxiliary crawler main driving wheel 401, auxiliary crawler belt 402, auxiliary crawler belt follower 403, auxiliary crawler rack 405, the parts such as disc type reducing motor 406 and outer casing 404.
The effect of auxiliary crawler belt is in order to improve the obstacle climbing ability of crawler belt climbing robot.Due to the structural limitations of pipeline robot car body, large motor arbitrarily can not be installed.Should ensure enough power, select again the motor that volume is little as far as possible.To calculate the Motor torque power that need to provide according to the own wt of creeper truck and design load and tractive force.When robot obstacle detouring, nearly sense sensor sends to general control system running into the place ahead obstacle, and general control system judges whether to cross.If judged result can be crossed., control front swing arm drive motor and upwards rotate, make forward swing upwards lift several angle.While moving on, the Athey wheel of front side is lifted away from ground, and Athey wheel below lands and continues to drive crawler belt to advance.Crawler belt is relying on frictional force and the grouser of secondary crawler belt to realize constantly upwards climbing to the power of climbing of grabbing of obstacle.Be continued until that main crawler belt climbs to above obstacle, robot continues climbing.The threshold state of obstacle of ascending is that center of gravity is crossed on vertical obstacle boundary line, as long as cross this boundary line, just can climb up obstacle.Therefore robot adopts three joint crawler haulage modes, carries out the motion transmission of driving wheel and follower.For crawler belt can fully be contacted with ground, improve the transmission efficiency of crawler belt, the design of robot train adopts synchronous pulley design method.
In order to allow car body crawler belt fully contact with tube wall surface, both sides crawler belt can outwards be adjusted to some angles, is splayed shape.Fig. 5 shows the structural representation of the crawler belt angle adjusting mechanism 102 of pipeline robot of the present invention.As shown in the figure, the bilateral crawler belt angle-regulation structure of pipeline robot comprises: crawler belt angle adjustment rotating shaft 501, bilateral crawler belt running shaft 502, crawler belt suspension arm 503, angle limiting stopper 504, angle adjustment gear 505, the parts such as angle adjustment axle rotatable handle 506 and angular positioning hole 507.The splayed shape set-up mode of above-mentioned both sides crawler belt, one side can improve the frictional force of crawler belt and tube wall, can avoid on the other hand managing bottom sludge and other sedimentss.
Left main track assembly 103 and right main track assembly 103 are arranged on respectively on crawler belt suspension arm 503, and are realized with the connection angle of vehicle frame 101 and being adjusted by crawler belt suspension arm 503.Crawler belt rotary shaft hole position 201 on the termination of vehicle frame 101 and midship frame part and crawler belt angle adjustment rotary shaft hole position 202 plug-in mounting bilateral crawler belt running shaft 502 and crawler belt angle adjustment rotating shaft 501 respectively, sheathed angle adjustment gear 505 in crawler belt angle adjustment rotating shaft 501, tooth bar engagement on the crawler belt suspension arm 503 of angle adjustment gear and a side, this side tooth bar again with the crawler belt suspension arm 503 of opposite side on tooth bar engagement, the termination connection angle adjusting axle rotatable handle 506 of crawler belt angle adjustment rotating shaft 501, angular positioning hole 507 angle value as required arranges a plurality of continuously.With hand rotation angle adjustment axle rotatable handle 506, the angle of the main track assembly 103 in both sides can be adjusted at 0 degree (in Fig. 5 shown in position, lower-left 508) between 120 degree (in Fig. 5 shown in position, bottom right 509).Angle adjustment axle rotatable handle 506 can be fixed on the angular positioning hole 507 of relevant position after angle adjustment is put in place.Angle limiting stopper 504 is arranged on crawler belt suspension arm 503 terminations of a side, when the angle of the main track assembly 103 in both sides reaches maximum upper limit, angle limiting stopper 504 is stuck on crawler belt angle adjustment rotating shaft 501 terminations, with the motion of the crawler belt suspension arm 503 to this side and main track assembly 103, limits.
Fig. 6 is the schematic diagram of the sonar assembly of pipeline robot of the present invention.As shown in the figure, sonar parts comprise: sonar fixing frame 105, Sonar Probe 106 and vehicle frame 101.Sonar Probe belongs to carrying equipment, is arranged on car body position on the lower, conventionally not higher than vehicle frame.When car body enters half while diving or entirely diving working method, Sonar Probe can be surveyed the pipeline form of underwater portion.
Fig. 7 is the schematic diagram of the camera unit 108 of pipeline robot of the present invention.As shown in the figure, camera unit comprises: all-direction multi-functional vidicon camera 704(automatic/hand zoom, 10 times of optics+10 times digital zooms, 210 degree swing, 360 degree rotations), swing hemisphere 705, main light-source 707, secondary light source 109, lifting frame 107, can locate air spring 701 and varifocal/parts such as zoom camera movement 706.All-direction multi-functional vidicon camera 704 can automatic/hand zoom, 10 times of optics+10 times digital zooms, and 210 degree swing, 360 degree rotations.The present embodiment adopts is up-down mode manually, also can install electronic automatic lifting structure additional.
Fig. 8 is the structural representation of the electronic control box of pipeline robot of the present invention.As shown in the figure, electronic control box 110 comprises: control box shell 802, inner drawing structure framework 810, electronic control box sliding door 111, handle 806, a plurality of water joints 805, cable hitch frame 112, charging air inlet 801, seal washer 803, battery 808, the parts such as control panel and electronic device (motor drive module, optical transmitter and receiver etc.) installation position 809.Battery 808, control panel and electronic device installation position 809 can be arranged on inner drawing structure framework 810, the electronic circuit part connecting inner drawing structure frameworks 810 such as battery 808 and control panel/electronic device are assembled into a framework, are placed in a casing, form drawing and pulling type structure.Box back has a face to open, sealing gasket 803 sealings for this face and casing.Reduce the area of sealing surface as far as possible, reach best sealing effect.By charging air inlet 801, can in electronic control box 110, be filled with dry air, keep itself and extraneous malleation.Many cables, by water joint 805, are connected to the equipment such as crawler belt, vidicon camera.Gas can pass through in cable inside, and air pressure can be sent to all-direction multi-functional vidicon camera 704 inside of motor control box 304 and the camera unit 108 of main track assembly 103, makes its same malleation that keeps.
Fig. 9 is the structural representation of the take up reel of pipeline robot of the present invention.As shown in the figure, take up reel comprises: take up reel car body 901, metering structure 902; metering structure sliding bar 903, emergency stop switch 904, main line dish 905; composite cable 906; take up reel handle 907, by-pass dish 908, protection wirerope 909; retractable cable handle 910; wheel 911, controls cable interface 912, power switch 913 parts such as grade.An optical transmitter and receiver is equipped with in take up reel inside, by composite cable, is connected with climbing robot.Receive and dispatch 485 communication datas and receiving video signals.By controlling cable interface 912, connect controller.Composite cable can also send instructions under carrying equipment, receives the detection data of carrying equipment.Once break down when robot constructs in pipeline, when equipment reclaims, protection wirerope is for pulling equipment.
Pipeline robot of the present invention structure configuration, also can be realized several functions below except carrying out in the manner described above.For example:
(1) can carry high resolution 2 D, 3D video sensing module, sonar circular scan testing module, infrared scan testing module, mechanical arm according to the application requirements in varying environment, cut and saw operation module, high pressure washing operation module, polishing milling head operation module etc.;
(2) can be equipped with preposition camera chain, luminous source system, sonar detection system, camera chain can be looked at straight in pipeline and side-looking is observed, and running flexibly.Simultaneously, can be on high-resolution color monitor unit video pictures information in display pipes in real time, and sonar analysis image, by pipe interior situation and pipeline deformation situation is open-and-shut offers testing personnel, thereby form accurate, professional examining report, for later stage system automatic job provides reliable basis;
(3) can utilize carrying equipment to complete the amphibious work operations such as foreign matter cleaning, tree root excision, auxiliary desilting according to the instruction of testing result receiving system master control platform.
Pipeline robot of the present invention is also combined with corresponding software systems.Figure 10 is the structural drawing of the software systems master control platform of pipeline robot of the present invention.As shown in the figure, software systems comprise system main-control platform 1001 processed, key-course 1002, application layer 1003, base layer 1004, power and drive system 1005, Multifunctional operating system 1006, multi-dimensions test system 1007, multipurpose equipped system 1008 system function modules such as grade.
The master control platform of this pipeline robot is carried out principal and subordinate and is controlled platform 1001, and hardware resource and system resource by upper-position unit complete the functions such as transformation of coordinates, graphical simulation, trajectory analysis, and give lower-position unit distribution of information; Lower-position unit mainly completes the control of node location, and is responsible for related data information to upload upper-position unit.This platform adopts application moduleization design, underlying platform uniform data storage, shared.Both the independence operation of module can be realized, also whole work compound can be realized.Robot control system is comprised of a plurality of single-chip microcomputers, is responsible for sensor information collection, Electric Machine Control and the communication transfer of body itself.Carrying equipment by its communication channel transmission information to master control platform.Single-chip microcomputer and system communication adopt serial communication asychronous transfer mode, realize and receive and send and can at any time or be interrupted and carry out, and be not subject to time restriction.
Figure 11 is the logic diagram of the interior master board of car body of pipeline robot of the present invention.As shown in the figure, car body electronic control box master control borad comprises total interface 1101, optical transmitter and receiver 1102, lighting adjusting control circuit 1103, left motor 1104, right motor 1106, left motor driver module 1105, right motor driver module 1107, high capacity cell 1108, front camera 1109, rear camera 1112, front camera and rear camera switches 1110, the modules such as car body master control borad.Total interface 1101 of control circuit board connects take up reel composite cable 1106.Receive the control command that controller 1108 sends, and to controller, return to car body parameter and video data by take up reel.
Figure 12 is the logic diagram of the motor closed-loop driving circuit of pipeline robot of the present invention.As shown in the figure, motor closed-loop driving circuit comprises: Digital Servo Driver 1201, motor 1202, photo coupler 1203, retarder 1204.The driving mode of robot adopts brshless DC motor (DC) motorized motions.Closed-loop driving circuit is controlled motor according to given speed running.
Figure 13 is the schematic diagram of the controller of pipeline robot of the present invention.As shown in the figure, the controller that the present invention uses comprises: controller casing 1301, and liquid crystal screen, touches 1302, USB mouth 1303, network interface 1304, digital transmission module antenna 1305, heat dissipation ventilation mouth 1306, power supply opens 1307, and software 1401 is controlled in comprehensive cable socket 1308 and detection.Comprehensive cable socket is connected to take up reel.The main functional modules that detects control software has: " system option ", " editor's head ", " parameter calibration ", " detect and control ".
Figure 14 is the main surface chart of the robot control software of pipeline robot of the present invention.As shown in the figure, detecting the main interface of control comprises: video window 1301, the parameter display window 1302-1308 such as air pressure, inclination angle, information display window 1309-1310, car body is controlled button 1313-1316, retractable cable, lifting frame, light source control button 1317-1320, camera control button 1321-1323, parameter arranges button 1324, and system is opened button 1325, closes button 1311.Record a video/take pictures/playback combination button 1326.Controlling each parts concrete function of the main surface chart of software is described as follows:
1301-video display window;
1302-crawl device podium level schematic diagram;
Inclination angle, 1303-crawl device left and right schematic diagram;
Inclination angle schematic diagram before and after 1304-crawl device;
1305-crawl device car body air pressure digital watch (unit: handkerchief);
1306-camera air pressure digital watch (unit: handkerchief);
1307-systematic name and imprint;
The real-time detected parameters table of 1308-system: inclination angle, front and back, inclination angle, left and right, podium level (mm), gait of march (m/min), distance (rice);
1309-crawl device driving trace;
1310-system information window;
1311-system main switch;
1312-apart from zero clearing.Control crawl device and drive to the pipeline starting point that will detect, to start to detect (video recording) front, click zero clearing, distance can be made as zero;
1313-crawl device is turned right.Release button-stop turning right;
1314-crawl device retreats.Pull down icon, control crawl device and retreat, drop-down distance can change the speed retreating.Discharge button, stop retreating;
1315-crawl device advances.Upwards push away icon, control crawl device and move ahead, the distance above pushing away can change the speed moving ahead.Discharge button, halt;
1316-crawl device turns left.Release button-stop turning left;
Unwrapping wire/the take-up of 1317-take up reel;
1318-crawl device platform lifting/lowering;
1319-lamplight brightness regulates: main light-source, secondary light source, rear light source;
1320-front/rear camera switches;
1321-camera attitude is controlled: left/right pendulum, clockwise/to reverse;
1322-camera is controlled and is switched: 1. camera attitude is controlled, 2. camera parameters setting, 3. vidicon camera menu setecting.Attitude is controlled and is seen (21);
1323-camera resets.Camera turns back to initial position;
1324-system parameter setting;
1325-start/stop test button;
1326-record a video, take pictures, playback operation instrument.Click camera attitude control area-ejection tool bar, again click-hide tools bar;
1327-video recording prompting icon.Click red icon, eject " stopping video recording " dialog box;
1328-demonstration video time (unit second);
1329-battery electric quantity shows.On car body, carry motivational drive battery.Shown is exactly the battery electric quantity carrying on car body herein.When system prompt " battery electric quantity low (crimson) ", should control crawl device car body and start to return.When system shows " battery electric quantity too low (cerise) ", must control crawl device car body and return.Referring to parameter calibration--cell voltage is demarcated, and ' low alarming value ' is corresponding to " battery electric quantity is low "; ' minimum limit value ' is corresponding to " battery electric quantity is too low ".
Figure 15, the 16th, the logical flow chart of the control software of pipeline robot of the present invention.The software system function of pipeline robot of the present invention can be realized according to respective flow chart.
A specific embodiment of the present invention can be carried out with step in the following manner.
Robot car body component devices performance configuration is:
<1> battery capacity: because the design bearing capacity of car body is 200Kg.Can load enough high-energy polymer batteries.Assurance provides enough power supply to car body.
<2> car body structure: most of stainless steel material that adopts.Each parts adopts 3D design, and laser controlling is accurately processed.Guarantee structure precision and the intensity of car body, guarantee the corrosion resistance of equipment, there is fire resistance characteristic (security level is IP6/8, can meet 10 meters of job requirements under water) and explosion-resistance characteristic (meeting national G3836 explosion-proof criteria).Power is that two 200W motors can carry 200Kg equipment, the heavy 78Kg of car body; Lifting frame is packed up as 1646mm*700mm*501mm, and lifting frame is up to 1646mm*700mm*954mm.
<3> light video: adopt this brightness LED lamp, brightness is adjustable.Omnibearing camera, can observe, records a video and take pictures in any one position of under ground piping.
<4> sonar detection: under water part tube wall form, by sonar system, survey.The frequency of sonar is 2MHz, detection accuracy <1mm.
<5> data transmission: total data, by optical cable transmission, reduces to greatest extent video and disturbs.
<6> motivational drive: assemble two 300-500W direct current generators.The moment of torsion >60Nm that each motor (after gearbox slows down) provides.For enough driving forces are provided, bilateral crawler belt can type selecting: 300-500W direct current generator.
<7> control system: upper-position unit adopts industry control special machine, the above CPU of double-core 2.3G, the above internal memory of 4G.Lower-position unit, different according to completing of task, by a plurality of single-chip microcomputers, formed.
<8> cable take up reel: be equipped with electronics meter-measuring device, cable adopts wire rope+optical fiber can realize electronic, manual retractable cable mode, battery capacity: 60V * 36Ah, can stream time >5 hour.
Thereby the key technical indexes that realizes pipeline robot is as follows:
| sequence | index | content | |
| 1 | be applicable to the pipeline detecting | can be by minimum pipe diameter 800mm.Maximum diameter is not limit | |
| 2 | explosion-proof, waterproof protective standard | the explosion-proof relevant positive voltage type anti-explosion standard of national G3836, the security level IP68 of meeting. | |
| 3 | lift-launch ability | more than 200 kilograms. | |
| 4 | vidicon camera | high definition omnidirectional vision camera, 10 times of optical componentes, 12 times of Digital Zooms. | |
| 5 | lift platform | hand-operated lifting, height 500mm. | |
| 6 | sonar detection | carry sonar detection system. | |
| 7 | functions expanding | can carry gas detection sensor, the equipment of removing obstacles, pipeline rehabilitation equipment.Mechanical arm is controlled. | |
| 8 | from charged pool | stream time is not less than 5 hours. | |
| 9 | length of cable | optical fiber+protection wire rope: 1000 meters.Can drag exhibition to 3000 meters. | |
| 10 | passing capacity | depth of water 1.5m following (full rate <75%).Underwater sludge degree of depth <200mm. | |
| 11 | travelling speed | maximum travelling speed 18m/m. | |
| 12 | working environment | storage temperature :-30 ~ 80 ℃; Operating temperature: 0-60 ℃. |
Although specific embodiment part has been described various embodiment of the present disclosure in detail or briefly.And pipeline robot hardware provided by the present invention and software are described in detail.Applied specific case herein principle of the present invention and mode of execution are set forth, above embodiment's explanation is just for helping to understand method of the present invention and core concept thereof.It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of the claims in the present invention.
Claims (10)
1. an integrated framed pipeline robot, comprise: vehicle frame (101), left main track assembly (103) and right main track assembly (103), crawler belt angle adjusting mechanism (102), sonar fixing frame (105), Sonar Probe (106), camera lifting frame (107), camera unit (108), secondary light source (109), electronic control box (110), electronic control box sliding door (111) and cable hitch frame (112); Left main crawler belt (103) and right main crawler belt (103) are arranged on the left and right sides, car body (101) below by crawler belt rotary shaft hole position (201); Between left main crawler belt (103) and right main crawler belt (103), crawler belt angle adjusting mechanism (102) is set, left main crawler belt (103) and right main crawler belt (103) can outwards be adjusted to some angles, are splayed shape; Sonar Probe (106) is arranged on vehicle frame (101) by sonar fixing frame (105); Camera lifting frame (107) one end is arranged on the upper the other end of vehicle frame (101) camera unit (108) and secondary light source (109) is installed; It is characterized in that, left main track assembly (103), right main track assembly (103), crawler belt angle adjusting mechanism (102), sonar fixing frame (105), camera lifting frame (107), electronic control box (110) and cable hitch frame (112) all diameter are arranged on vehicle frame (101).
2. according to the pipeline robot of claim 1, it is characterized in that, electronic control box (110) is arranged on vehicle frame (101) top, in the plane of vehicle frame (101), be provided with a plurality of electronic control box fixed hole positions (206), electronic control box (110) can be closely cooperated with vehicle frame (101).
3. according to the pipeline robot of claim 2, it is characterized in that, vehicle frame (101) is formed as main skeleton by two tubing that are parallel to each other, and between two tubing, by a plurality of cross rib osteomeres, is connected; Two tubing being parallel to each other and rib elements have formed the receiving groove of electronic control box (110) jointly, electronic control box (110) can be generally housed in the receiving groove of vehicle frame (101) top formation, in rib elements, be also distributed with a plurality of electronic control box fixed hole positions (206), when electronic control box (110) is fixed on vehicle frame (101), electronic control box (110) forms overall structure with vehicle frame (101).
4. according to the pipeline robot of claim 3, it is characterized in that, be positioned in the rib elements at two parallel pipe two ends of vehicle frame (101) and be provided with respectively crawler belt rotary shaft hole position, both sides (201), crawler belt angle adjustment rotary shaft hole position (202), angle adjustment axle rotatable handle (506), angular positioning hole (507) and position, sonar fixing frame hole (204).
5. according to the pipeline robot of claim 3, it is characterized in that, two parallel pipe both sides are provided with camera assembly near parallel pipe position fin are installed, this fin is provided with many group lifting frame fixed hole positions (203), be respectively used to install camera lifting frame (107) and can locate air spring (701), camera lifting frame (107) and can locate air spring (701) and be arranged on along the Kong Weizhong of two parallel pipe bearing of trend diverse locations; The position that stands away two parallel pipe both sides, is also provided with the installation fin of cable hitch frame (112), and this installation fin outer installment has the limiting stopper of cable hitch frame coupling shaft (205) and cable guide bracket (112).
6. according to the pipeline robot of claim 1-5 any one, it is characterized in that, left main crawler belt (103) and right main crawler belt (103) the place ahead arrange respectively preposition left redundant crawler belt (104) and preposition right redundant crawler belt (104); Preposition left redundant crawler belt (104) and preposition right redundant crawler belt (104) comprise auxiliary crawler main driving wheel (401), auxiliary crawler belt (402), auxiliary crawler belt follower (403), auxiliary crawler rack (405), disc type reducing motor (406) and outer casing (404).
7. according to the pipeline robot of claim 1-5 any one, it is characterized in that, left main track assembly (103) and the right main track assembly (103) of pipeline robot comprise: main crawler belt outer panel (301), main crawler belt side inner panel (309), main crawler belt (302), auxiliary crawler belt fixed position (303), motor control box (304), driving wheel (305), guide pulley (306), follower (307) and Worm reduction motor (308).
8. according to the pipeline robot of claim 1-5 any one, it is characterized in that, the mounting point of Sonar Probe (106) is not higher than the horizontal position of vehicle frame (101).
9. according to the pipeline robot of claim 1-5 any one, it is characterized in that, camera unit (108) comprising: all-direction multi-functional vidicon camera (704), swings hemisphere (705), main light-source (707) and varifocal/zoom camera movement (706); All-direction multi-functional vidicon camera (704) can automatic/hand zoom, 10 times of optics+10 times digital zooms, and 210 degree swing, 360 degree rotations; Lifting frame (107) also disposes can locate air spring (701).
10. a pipeline robot system that comprises the pipeline robot of claim 1-9 any one, this pipeline robot system also comprises take up reel and controller; Take up reel comprises: take up reel car body (901), metering structure (902), metering structure sliding bar (903), emergency stop switch (904), main line dish (905), composite cable (906), take up reel handle (907), by-pass dish (908), protection wirerope (909), retractable cable handle (910), wheel (911), control cable interface (912), power switch (913); An optical transmitter and receiver is equipped with in take up reel inside, by composite cable, is connected with climbing robot; Receive and dispatch 485 communication datas and receiving video signals; By controlling cable interface (912), connect controller; Composite cable can send instructions under carrying equipment, receives the detection data of carrying equipment; When robot constructs while breaking down in pipeline, protection wirerope is for pulling equipment; Controller comprises: controller casing (1301), and liquid crystal screen, touches (1302), USB mouth (1303), network interface (1304), digital transmission module antenna (1305), heat dissipation ventilation mouth (1306), power supply is opened (1307) and comprehensive cable socket (1308); Comprehensive cable socket is connected to take up reel.
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| CN104500912A (en) * | 2014-12-15 | 2015-04-08 | 郑州新力光电技术有限公司 | Pipeline crawler with auxiliary lighting apparatus |
| CN105290058A (en) * | 2015-11-24 | 2016-02-03 | 冯林 | Robot platform used for cutting obstacles in pipeline |
| CN106311691A (en) * | 2016-11-14 | 2017-01-11 | 郑州科技学院 | Pipeline-cleaning robot |
| CN109167933A (en) * | 2018-09-26 | 2019-01-08 | 武汉力博物探有限公司 | Underwater structure surface efficient detection device |
| CN109911046A (en) * | 2019-03-12 | 2019-06-21 | 无锡金诚工程技术服务有限公司 | Suspension crawler type cable-climbing robot |
| CN110260095A (en) * | 2019-04-19 | 2019-09-20 | 中船重工特种设备有限责任公司 | The detection system and detection method of municipal pipeline robot |
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| CN110805784A (en) * | 2019-10-11 | 2020-02-18 | 南京博阳科技有限公司 | Pipeline robot based on vision sensor |
| CN110939825A (en) * | 2019-12-05 | 2020-03-31 | 武汉千音科技有限公司 | Ocean engineering is with full-automatic seabed pipeline inspection robot |
| CN111017056A (en) * | 2019-12-31 | 2020-04-17 | 广东电网有限责任公司 | Cable channel intellectual detection system robot |
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| CN111017056A (en) * | 2019-12-31 | 2020-04-17 | 广东电网有限责任公司 | Cable channel intellectual detection system robot |
| CN113339677A (en) * | 2021-06-29 | 2021-09-03 | 河北工业大学 | Amphibious pipe network robot |
| WO2023212974A1 (en) * | 2022-05-05 | 2023-11-09 | 东南大学 | Pipeline inspection robot having cross variable-structure crawler belt and control method therefor |
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Application publication date: 20140326 Assignee: SHENZHEN SROD INDUSTRIAL GROUP Co.,Ltd. Assignor: Song Youju Contract record no.: X2020990000695 Denomination of invention: An integrated frame pipe robot Granted publication date: 20151202 License type: Common License Record date: 20201218 |
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