CN103671301B - A kind of mechanical small-displacement pressure transducer - Google Patents

A kind of mechanical small-displacement pressure transducer Download PDF

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CN103671301B
CN103671301B CN201310636330.5A CN201310636330A CN103671301B CN 103671301 B CN103671301 B CN 103671301B CN 201310636330 A CN201310636330 A CN 201310636330A CN 103671301 B CN103671301 B CN 103671301B
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rod
small
dowel
cavity
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CN103671301A (en
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姚泽
黄青松
屈波
刘石
冯永新
刘银亮
文亚南
时志能
李玺
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Electric Power Research Institute of Guangdong Power Grid Co Ltd
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Hohai University HHU
Electric Power Research Institute of Guangdong Power Grid Co Ltd
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Abstract

一种机械式小位移压力转换器:包括装配在一起的主腔体、副腔体、传力杆和波纹膜,主腔体为浅筒状,筒底外部中间设有凸出的受力台,筒底内部中间开有盲孔作为传力杆小导孔,筒壁上开有轴向的锁紧螺栓用通孔和径向的进油螺孔、出油螺孔,筒口开有环形密封槽;副腔体为浅筒状,筒底中间开有通孔作为传力杆大导孔以及环形布置有弹簧槽,筒壁上同样开有锁紧螺栓用通孔,筒口同样开有环形密封槽;传力杆为大小两径杆,波纹膜中间开有孔对应于小径杆,周围均布有小孔对应于锁紧螺栓用通孔;传力杆小径穿过波纹膜中间孔后插入小导孔,波纹膜通过螺栓固定在大径杆的内端面上,主腔体与副腔体将传力杆和波纹膜夹在中间用螺栓连接在一起。

A mechanical small-displacement pressure transducer: including a main cavity, a secondary cavity, a dowel rod and a corrugated membrane assembled together, the main cavity is a shallow cylinder, and a protruding force platform is provided in the middle of the bottom of the cylinder , there is a blind hole in the middle of the bottom of the cylinder as a small guide hole for the dowel rod, and there are axial through holes for locking bolts and radial oil inlet screw holes and oil outlet screw holes on the cylinder wall, and an annular seal is opened at the cylinder mouth Groove; the auxiliary cavity is shallow cylindrical, with a through hole in the middle of the bottom of the cylinder as a large guide hole for the dowel rod and a spring groove arranged in a ring, a through hole for locking bolts is also opened on the cylinder wall, and an annular seal is also opened at the cylinder mouth Groove; the dowel rod is a rod with two diameters, the corrugated film has a hole in the middle corresponding to the small diameter rod, and there are small holes evenly distributed around it corresponding to the through hole for the locking bolt; the small diameter of the dowel rod passes through the middle hole of the corrugated film and is inserted into the small The guide hole and the corrugated film are fixed on the inner end surface of the large-diameter rod by bolts, and the main cavity and the secondary cavity clamp the dowel bar and the corrugated film in the middle and connect them together with bolts.

Description

一种机械式小位移压力转换器A Mechanical Small Displacement Pressure Transducer

技术领域 technical field

本发明涉及一种机械式小位移压力转换器。 The invention relates to a mechanical small displacement pressure converter.

背景技术 Background technique

目前市场上将压强转换为机械式压力的装置大多采用可移动的活塞式液压缸方式,这种装置的工作原理是:通过调节活塞两侧的油缸的压力差,活塞由于两侧的压力不平衡在油润滑下而移动,如果活塞的传力杆受到一机械压力作用,就会在活塞的两侧产生相应的压强差,依靠这个差值维持这一机械压力。由于机械压力的产生伴随着活塞和与之相连的传力杆的移动,因而在制作上要采用精加工,并且要考虑传力杆处的密封问题,制作成本和制作工艺要求很高。 At present, most of the devices that convert pressure into mechanical pressure on the market use movable piston hydraulic cylinders. The working principle of this device is: by adjusting the pressure difference between the cylinders on both sides of the piston, the piston will It moves under oil lubrication. If the dowel rod of the piston is subjected to a mechanical pressure, a corresponding pressure difference will be generated on both sides of the piston, and the mechanical pressure will be maintained by this difference. Since the generation of mechanical pressure is accompanied by the movement of the piston and the dowel rod connected to it, finishing machining is required in the production, and the sealing problem at the dowel rod must be considered, and the production cost and manufacturing process are very high.

而对于轴式抽蓄水力机组轴承仿真试验台的可调节油压加载系统而言,其位移很小(不超过5毫米),但要求不能有漏油。 As for the adjustable oil pressure loading system of the bearing simulation test bench of the axial pumped storage hydraulic unit, its displacement is very small (no more than 5mm), but it is required that there should be no oil leakage.

发明内容 Contents of the invention

本发明所要解决的技术问题,就是提供一种不会漏油、制作简单、成本低廉的机械式小位移压力转换器。 The technical problem to be solved by the present invention is to provide a mechanical small-displacement pressure transducer with no oil leakage, simple manufacture and low cost.

解决上述技术问题,本发明采用的技术方案是: To solve the problems of the technologies described above, the technical solution adopted in the present invention is:

一种机械式小位移压力转换器,其特征是:包括装配在一起的主腔体、副腔体、传力杆和波纹膜,所述的主腔体为浅筒状,筒底外部中间设有凸出的受力台,筒底内部中间开有盲孔作为传力杆小导孔,筒壁上开有轴向的锁紧螺栓用通孔和径向的进油螺孔、出油螺孔,筒口开有环形密封槽;所述的副腔体为浅筒状,筒底中间开有通孔作为传力杆大导孔以及环形布置有弹簧槽,筒壁上同样开有锁紧螺栓用通孔,筒口同样开有环形密封槽;所述的传力杆为大小两径杆,小径端对应于主腔体小导孔、大径端对应于副腔体大导孔,大径杆的内端面上设有环形密封槽,靠近内端设有凸环形成波纹膜保护圆盘,小径杆的内端车有波纹膜锁紧螺纹;所述的波纹膜中间开有孔对应于小径杆,周围均布有小孔对应于锁紧螺栓用通孔;所述的传力杆小径穿过波纹膜中间孔后插入小导孔,波纹膜通过螺栓固定在大径杆的内端面上,主腔体与副腔体将传力杆和波纹膜夹在中间用螺栓连接在一起。 A mechanical small-displacement pressure transducer, characterized in that it includes a main cavity, a secondary cavity, a dowel and a corrugated membrane assembled together, the main cavity is in the shape of a shallow cylinder, and the bottom of the cylinder is set in the middle There is a protruding force platform, a blind hole is opened in the middle of the bottom of the cylinder as a small guide hole for the dowel rod, and there are axial through holes for locking bolts and radial oil inlet screw holes and oil outlet screw holes on the cylinder wall. There is an annular sealing groove at the mouth of the barrel; the auxiliary cavity is shallow cylindrical, and a through hole is opened in the middle of the bottom of the barrel as a large guide hole for the dowel rod and a spring groove is arranged in a ring, and a locking bolt is also opened on the barrel wall. With a through hole, the cylinder mouth is also provided with an annular sealing groove; the dowel rod is a rod with two diameters, the small diameter end corresponds to the small guide hole of the main cavity, the large diameter end corresponds to the large guide hole of the auxiliary cavity, and the large diameter rod An annular sealing groove is arranged on the inner end surface of the inner end, and a convex ring is arranged near the inner end to form a corrugated film protection disk. The inner end of the small-diameter rod has a corrugated film locking thread; the middle of the corrugated film has a hole corresponding to the small-diameter rod. , there are small holes evenly distributed around it corresponding to the through holes for locking bolts; the small diameter of the dowel rod passes through the middle hole of the corrugated membrane and then inserted into the small guide hole, and the corrugated membrane is fixed on the inner end surface of the large diameter rod by bolts, the main The cavity and the sub-cavity sandwich the dowel rod and the corrugated membrane and connect them together with bolts.

有益效果:本发明利用波纹膜的有效弹性变形,不取或仅取少许流量而且又没有渗漏的将压强转换成压力的一种装置,适用于小位移的将流体压强转化成机械压力的一种转换装置,是一种纯机械式小位移压力转换器。 Beneficial effects: the invention utilizes the effective elastic deformation of the corrugated membrane to convert pressure into a device that does not take or only takes a small amount of flow and has no leakage, and is suitable for converting fluid pressure into mechanical pressure with small displacement. A conversion device is a purely mechanical small displacement pressure converter.

本发明应用于自行设计的立轴式抽蓄水力机组轴承仿真试验台的可调节油压加载系统,通过调节进油的压强,就可以达到改变加载器的压力的目的,是一种制作精度低、价廉物美又不会有渗漏的将压强转变为小位移压力的设备,具有较好的应用前景和推广价值。 The present invention is applied to the adjustable oil pressure loading system of the self-designed vertical shaft pumped storage hydraulic unit bearing simulation test bench. By adjusting the pressure of the oil inlet, the purpose of changing the pressure of the loader can be achieved. The device that converts pressure into small displacement pressure, which is cheap, high-quality and has no leakage, has a good application prospect and promotion value.

附图说明 Description of drawings

图1为本发明结构剖视示意图; Fig. 1 is a schematic cross-sectional view of the structure of the present invention;

图2为本发明的主腔体结构示意图; Fig. 2 is a schematic diagram of the structure of the main cavity of the present invention;

图3为本发明的副腔体结构示意图; Fig. 3 is the schematic diagram of the sub-cavity structure of the present invention;

图4为本发明的传力杆结构示意图; Fig. 4 is the structure diagram of dowel bar of the present invention;

图5为本发明的波纹膜结构示意图。 Fig. 5 is a schematic diagram of the structure of the corrugated membrane of the present invention.

附图标记:1-受力台,2-锁紧螺孔,3-传力杆小导孔,4-进油螺孔,5-密封槽,6-压力油腔,7-出油螺孔,8-副腔体空气腔 ,9-副腔体密封槽,10-副腔体弹簧槽,11-副腔体传力杆导孔,12-副腔体锁紧螺孔,13-传力杆上导轴,14-波纹膜锁紧螺纹,15-传力杆密封槽,16-传力杆波纹膜保护圆盘,17-传力杆下导轴,18波纹膜锁紧螺母。 Reference signs: 1-force platform, 2-lock screw hole, 3-small guide hole of dowel rod, 4-oil inlet screw hole, 5-seal groove, 6-pressure oil chamber, 7-oil outlet screw hole , 8-Auxiliary cavity air cavity, 9-Auxiliary cavity sealing groove, 10-Auxiliary cavity spring groove, 11-Auxiliary cavity dowel rod guide hole, 12-Auxiliary cavity locking screw hole, 13-Force transmission Rod upper guide shaft, 14-corrugated film locking thread, 15-dowel rod sealing groove, 16-dowel rod corrugated film protection disc, 17-dowel rod lower guide shaft, 18 corrugated film lock nut.

具体实施方式 Detailed ways

参见图1至图4, 本发明的机械式小位移压力转换器实施例,包括装配在一起的主腔体、副腔体、传力杆和波纹膜,主腔体为浅筒状,筒底外部中间设有凸出的受力台1,筒底内部中间开有盲孔作为传力杆小导孔3,筒壁上开有轴向的锁紧螺栓用通孔2和径向的进油螺孔4、出油螺孔7,筒口开有环形密封槽5;副腔体为浅筒状,筒底中间开有通孔作为传力杆大导孔11以及环形布置有弹簧槽10,筒壁上同样开有锁紧螺栓用通孔12,筒口同样开有环形密封槽9;传力杆为大小两径杆,小径端对应于主腔体小导孔、大径端对应于副腔体大导孔,大径杆的内端面上设有环形密封槽15,靠近内端设有凸环形成波纹膜保护圆盘16,小径杆的内端车有波纹膜锁紧螺纹14;波纹膜中间开有孔对应于小径杆,周围均布有小孔对应于锁紧螺栓用通孔. Referring to Figures 1 to 4, the embodiment of the mechanical small displacement pressure transducer of the present invention includes a main cavity, a secondary cavity, a dowel and a corrugated membrane assembled together, the main cavity is shallow cylindrical, and the bottom of the tube is There is a protruding force platform 1 in the middle of the outside, a blind hole is opened in the middle of the bottom of the cylinder as a small guide hole 3 for the dowel rod, and there are axial through holes 2 for locking bolts and radial oil inlet holes on the cylinder wall. The screw hole 4, the oil outlet screw hole 7, the barrel mouth is opened with an annular sealing groove 5; the auxiliary cavity is shallow cylindrical, and a through hole is opened in the middle of the bottom of the barrel as a large guide hole 11 for the dowel rod and a spring groove 10 is arranged in a ring. There is also a through hole 12 for locking bolts on the wall, and an annular sealing groove 9 is also opened on the cylinder mouth; the dowel rod is a rod with two diameters, the small diameter end corresponds to the small guide hole of the main cavity, and the large diameter end corresponds to the auxiliary cavity. Large guide hole, the inner end surface of the large-diameter rod is provided with an annular sealing groove 15, and a convex ring is provided near the inner end to form a corrugated film protection disc 16, and the inner end of the small-diameter rod has a corrugated film locking thread 14; the middle of the corrugated film There are holes corresponding to small-diameter rods, and small holes evenly distributed around correspond to through holes for locking bolts.

所述的传力杆小径穿过波纹膜中间孔后插入小导孔,波纹膜通过螺栓固定在大径杆的内端面上,主腔体与副腔体将传力杆和波纹膜夹在中间用螺栓连接在一起。 The small diameter of the dowel rod passes through the middle hole of the corrugated film and is inserted into the small guide hole. The corrugated film is fixed on the inner end surface of the large-diameter rod by bolts, and the main cavity and the auxiliary cavity sandwich the dowel bar and the corrugated film in the middle. Bolt together.

工作原理:参见附图,压力油通过压力油管、主腔体中的进油螺孔4进入主腔体中的压力油腔6,由于副腔体的副腔体气腔8直通大气。这样,在波纹膜的两侧产生一个压强差,则在波纹膜上产生一个压力:,通过传力杆将这个力传递出去。传力杆的传力杆上导轴13插在主腔体的传力杆导孔3,这是一个盲端孔,通过它俩加工的配合精度,可以调整传力杆的运动阻尼系数;传力杆的传力杆下导轴17穿过副腔体的副腔体传力杆导孔11,可以控制传力杆的运动方向;副腔体的副腔体弹簧槽10中装有弹簧,在传力杆向下运动时,顶在传力杆的传力杆波纹膜保护圆盘16上,以调整传力杆运动的弹性系数。传力杆波纹膜保护圆盘16的另一个用途就是保护波纹膜,使其尽可能小的形变而产生尽可能大的压力。 Working principle: See the attached figure, the pressure oil enters the pressure oil chamber 6 in the main chamber through the pressure oil pipe and the oil inlet screw hole 4 in the main chamber, and the air chamber 8 of the auxiliary chamber directly leads to the atmosphere. In this way, a pressure difference is generated on both sides of the corrugated membrane, and a pressure is generated on the corrugated membrane: the force is transmitted through the dowel rod. The dowel upper guide shaft 13 of the dowel is inserted into the dowel guide hole 3 of the main cavity, which is a blind end hole, and the motion damping coefficient of the dowel can be adjusted through the matching precision of their processing; The dowel lower guide shaft 17 of the dowel passes through the auxiliary cavity dowel guide hole 11 of the auxiliary cavity, which can control the direction of motion of the dowel; the auxiliary cavity spring groove 10 of the auxiliary cavity is equipped with a spring, When the dowel rod moves downward, it pushes against the dowel corrugated film protection disk 16 of the dowel rod to adjust the elastic coefficient of the dowel rod movement. Another purpose of the dowel corrugated film protection disc 16 is to protect the corrugated film so that it deforms as little as possible and produces as much pressure as possible.

其中主腔体(图2)是由一个完整的普通钢材加工而成的下面开口的半圆筒形结构,包括受力台1、12个直径为8毫米的锁紧螺孔2、传力杆导孔3、进油螺孔4、出油螺孔7、压力油密封槽5和压力油腔6;副腔体(图3)是由一个完整的普通钢材加工而成的上面开口的半圆筒形结构,包括副腔体气腔8、副腔体密封槽9、副腔体弹簧槽10、副腔体传力杆导孔11和12个直径为8毫米的副腔体锁紧螺孔12;传力杆(图4)是由一个完整的普通钢材加工而成的,包括传力杆上导轴13、波纹膜锁紧螺纹14、传力杆密封槽15、传力杆波纹膜保护圆盘16、传力杆下导轴17。 Among them, the main cavity (Fig. 2) is a semi-cylindrical structure with an opening below which is processed by a complete ordinary steel, including a force platform 1, 12 locking screw holes 2 with a diameter of 8 mm, and a dowel guide. Hole 3, oil inlet screw hole 4, oil outlet screw hole 7, pressure oil seal groove 5 and pressure oil chamber 6; the auxiliary chamber (Figure 3) is a semi-cylindrical shape with an upper opening processed from a complete ordinary steel Structure, including auxiliary chamber air chamber 8, auxiliary chamber sealing groove 9, auxiliary chamber spring groove 10, auxiliary chamber dowel rod guide hole 11 and 12 auxiliary chamber locking screw holes 12 with a diameter of 8 mm; The dowel (Fig. 4) is processed from a complete piece of ordinary steel, including the dowel upper guide shaft 13, corrugated film locking thread 14, dowel sealing groove 15, dowel corrugated film protection disc 16. The lower guide shaft 17 of the dowel bar.

上述的的传力杆(图4)套进波纹膜(图5)的中间孔中,通过垫子和相应螺母,旋紧在传力杆(图4)的波纹膜锁紧螺纹14上,将波纹膜(图5)压紧,传力杆的传力杆密封槽15中嵌入O型密封条。 The above-mentioned dowel rod (Fig. 4) is inserted into the middle hole of the corrugated film (Fig. 5), and screwed on the corrugated film locking thread 14 of the dowel rod (Fig. 4) through the cushion and the corresponding nut, and the corrugated film The film (Fig. 5) is compressed, and the O-shaped sealing strip is embedded in the dowel sealing groove 15 of the dowel.

上述的主腔体(图2)和副腔体(图3)通过12个直径为8毫米的螺栓将波纹膜压紧,在主腔体中的压力油密封槽5和副腔体中的副腔体密封槽9中分别嵌入O型密封条。 The above-mentioned main cavity (Fig. 2) and sub-cavity (Fig. 3) press the corrugated membrane tightly through 12 bolts with a diameter of 8 mm, and the pressure oil seal groove 5 in the main cavity and the sub-cavity in the sub-cavity O-shaped sealing strips are respectively embedded in the cavity sealing grooves 9 .

上述的传力杆的传力杆上导轴13插进主腔体的传力杆导孔3;传力杆的传力杆下导轴17穿过副腔体的副腔体传力杆导孔11。 The dowel upper guide shaft 13 of the above-mentioned dowel is inserted into the dowel guide hole 3 of the main cavity; the dowel lower guide shaft 17 of the dowel passes through the auxiliary cavity dowel guide of the auxiliary cavity. Hole 11.

上述的主腔体中的进油螺孔4通过与螺纹进油管连接,接入高压油;出油螺孔7通过螺纹出油管连接,通过阀门锁死。 The oil inlet screw hole 4 in the above-mentioned main cavity is connected with the threaded oil inlet pipe to receive high-pressure oil; the oil outlet screw hole 7 is connected with the threaded oil outlet pipe and locked by a valve.

上述的波纹膜采用高弹性钢材,一次性压制而成。 The above-mentioned corrugated membrane is made of high-elastic steel material and pressed at one time.

Claims (1)

1.一种机械式小位移压力转换器,其特征是:包括装配在一起的主腔体、副腔体、传力杆和波纹膜,所述的主腔体为浅筒状,筒底外部中间设有凸出的受力台,筒底内部中间开有盲孔作为传力杆小导孔,筒壁上开有轴向的锁紧螺栓用通孔和径向的进油螺孔、出油螺孔,筒口开有环形密封槽;所述的副腔体为浅筒状,筒底中间开有通孔作为传力杆大导孔以及环形布置有弹簧槽,筒壁上同样开有锁紧螺栓用通孔,筒口同样开有环形密封槽;所述的传力杆为大小两径杆,小径端对应于主腔体小导孔、大径端对应于副腔体大导孔,大径杆的内端面上设有环形密封槽,靠近内端设有凸环形成波纹膜保护圆盘,小径杆的内端车有波纹膜锁紧螺纹;所述的波纹膜中间开有孔对应于小径杆,周围均布有小孔对应于锁紧螺栓用通孔;所述的传力杆小径穿过波纹膜中间孔后插入小导孔,波纹膜通过螺栓固定在大径杆的内端面上,主腔体与副腔体将传力杆和波纹膜夹在中间用螺栓连接在一起。 1. A mechanical small-displacement pressure transducer, characterized in that it includes a main cavity, a secondary cavity, a dowel and a corrugated membrane assembled together, the main cavity is shallow cylindrical, and the bottom of the tube is outside There is a protruding force platform in the middle, a blind hole is opened in the middle of the bottom of the cylinder as a small guide hole for the dowel rod, and there are axial through holes for locking bolts and radial oil inlet screw holes and outlet holes on the cylinder wall. There is an oil screw hole, and there is an annular sealing groove at the mouth of the barrel; the auxiliary cavity is shallow cylindrical, and a through hole is opened in the middle of the bottom of the barrel as a large guide hole for the dowel rod and a spring groove is arranged in a ring, and a lock is also opened on the barrel wall. There is a through hole for tightening the bolt, and the cylinder mouth is also provided with an annular sealing groove; the dowel rod is a rod with two diameters, the small diameter end corresponds to the small guide hole of the main cavity, the large diameter end corresponds to the large guide hole of the auxiliary cavity, and the large diameter end corresponds to the large guide hole of the auxiliary cavity. The inner end surface of the diameter rod is provided with an annular sealing groove, and a protruding ring is provided near the inner end to form a corrugated film protection disk, and the inner end of the small diameter rod is provided with a corrugated film locking thread; the middle of the corrugated film has a hole corresponding to Small-diameter rods are evenly distributed with small holes corresponding to the through holes for locking bolts; the small diameter of the dowel rod passes through the middle hole of the corrugated film and is inserted into the small guide hole, and the corrugated film is fixed on the inner end surface of the large-diameter rod by bolts , the main cavity and the secondary cavity clamp the dowel rod and the corrugated membrane in the middle and connect them together with bolts.
CN201310636330.5A 2013-12-03 2013-12-03 A kind of mechanical small-displacement pressure transducer Active CN103671301B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0273721A2 (en) * 1986-12-26 1988-07-06 Kabushiki Kaisha Kosmek A booster type driving device for a press-machine
US5836161A (en) * 1994-12-16 1998-11-17 Tox Pressotechnik Gmbh Hydraulic pressure booster
JP2005226804A (en) * 2004-02-16 2005-08-25 Sadayuki Nakanishi Gas/hydraulic power converter
CN102256726A (en) * 2008-12-17 2011-11-23 布勒压力铸造股份公司 Pressure booster and diecasting arrangement
CN203717481U (en) * 2013-12-03 2014-07-16 广东电网公司电力科学研究院 Mechanical small displacement pressure converter

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0273721A2 (en) * 1986-12-26 1988-07-06 Kabushiki Kaisha Kosmek A booster type driving device for a press-machine
US5836161A (en) * 1994-12-16 1998-11-17 Tox Pressotechnik Gmbh Hydraulic pressure booster
JP2005226804A (en) * 2004-02-16 2005-08-25 Sadayuki Nakanishi Gas/hydraulic power converter
CN102256726A (en) * 2008-12-17 2011-11-23 布勒压力铸造股份公司 Pressure booster and diecasting arrangement
CN203717481U (en) * 2013-12-03 2014-07-16 广东电网公司电力科学研究院 Mechanical small displacement pressure converter

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