CN103668849B - Heat transfer oil hot roller system - Google Patents
Heat transfer oil hot roller system Download PDFInfo
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- CN103668849B CN103668849B CN201310517578.XA CN201310517578A CN103668849B CN 103668849 B CN103668849 B CN 103668849B CN 201310517578 A CN201310517578 A CN 201310517578A CN 103668849 B CN103668849 B CN 103668849B
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- oil
- hot roller
- heat transfer
- mandrel
- roller system
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- 238000010276 construction Methods 0.000 claims abstract description 30
- 238000009835 boiling Methods 0.000 claims abstract description 22
- 230000008676 import Effects 0.000 claims abstract description 19
- 239000002828 fuel tank Substances 0.000 claims abstract description 11
- 206010053615 Thermal burn Diseases 0.000 claims abstract description 9
- 238000007789 sealing Methods 0.000 claims description 26
- 238000009795 derivation Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 3
- 239000000806 elastomer Substances 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 11
- 239000004519 grease Substances 0.000 description 5
- 125000004122 cyclic group Chemical group 0.000 description 4
- 230000001050 lubricating effect Effects 0.000 description 4
- POIUWJQBRNEFGX-XAMSXPGMSA-N cathelicidin Chemical compound C([C@@H](C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CO)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CCC(O)=O)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H]([C@@H](C)CC)C(=O)NCC(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CCC(O)=O)C(=O)N[C@@H](CC=1C=CC=CC=1)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](C(C)C)C(=O)N[C@@H](CCC(N)=O)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CC(O)=O)C(=O)N[C@@H](CC=1C=CC=CC=1)C(=O)N[C@@H](CC(C)C)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H](CC(N)=O)C(=O)N[C@@H](CC(C)C)C(=O)N[C@@H](C(C)C)C(=O)N1[C@@H](CCC1)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H]([C@@H](C)O)C(=O)N[C@@H](CCC(O)=O)C(=O)N[C@@H](CO)C(O)=O)NC(=O)[C@H](CC=1C=CC=CC=1)NC(=O)[C@H](CC(O)=O)NC(=O)CNC(=O)[C@H](CC(C)C)NC(=O)[C@@H](N)CC(C)C)C1=CC=CC=C1 POIUWJQBRNEFGX-XAMSXPGMSA-N 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Landscapes
- Rolling Contact Bearings (AREA)
Abstract
The invention discloses a kind of heat transfer oil hot roller system, comprising: scald roll body: be provided with part flow arrangement between described oil-in and flow guide system, between flow guide system and oil-out, be provided with part flow arrangement; Swivel joint: swivel joint is assemblied on oil-in and oil-out, and swivel joint comprises joint housing, is equipped with a mandrel in described joint housing, be provided with at least two-stage hermetically-sealed construction between described mandrel and joint housing inwall; Bearing block: bearing block is assemblied in outside described swivel joint, described bearing block offers import and answers back, and described import is communicated with a fuel tank by import pipe, answer back by derive pipeline be communicated with described fuel tank.By the way, structure of the present invention is simple, and security of operation is stablized, and conduction oil can wireless circulating, and economize energy, reduces the installed capacity of electricity consumption, stop the hidden danger of electric fire completely; Temperature is directly passed to boiling hot roller outer surface by conduction oil, and without medium conduction, heat transfer efficiency is high.
Description
Technical field
The present invention relates to field of textile machinery, particularly relate to a kind of heat transfer oil hot roller system.
Background technology
Boiling hot roller utilizes to scald the high temperature on roller surface, processes textile surfaces, such as hot light, wholely to press, oven dry etc.
In prior art, have a lot about the surface heated mode of boiling hot roller, most employing is by the mode of heating of boiling hot roller direct-electrifying, although such mode of heating structure is simple, easy to operate, but power consumption is very large, cannot realize economize energy,, also there is electric disaster hidden-trouble in cost-effective production object.
Arrange calandria in boiling hot roller inside in addition, conduction oil heats in boiling hot roller inside, and is passed to boiling hot roller surface by heat-conducting medium.Although such version has saved the energy, easily generation heating is uneven, the problem of heat transfer efficiency difference.
In prior art with boiling hot roller with the use of bearing, no matter to be bearing that is that work under normal temperature or that work under high temperature be all adopts lubricating grease to lubricate, easily become dry by the bearing grease of grease lubrication, bearing easily occurs to report dead problem, the large size bearing worked in high temperature environments especially for a long time.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of heat transfer oil hot roller system, can economize energy, and save cost, heat transfer efficiency is high, without the potential safety hazard of electric fire.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of heat transfer oil hot roller system, comprise, scald roll body: described boiling hot roll body two ends are respectively oil-in and oil-out, scald the flow guide system that roll body inwall is provided with conducting oil-in and oil-out, be provided with part flow arrangement between described oil-in and flow guide system, between flow guide system and oil-out, be provided with part flow arrangement;
Swivel joint: swivel joint is assemblied on oil-in and oil-out, swivel joint comprises joint housing, a mandrel is equipped with in described joint housing, at least two-stage hermetically-sealed construction is provided with between described mandrel and joint housing inwall, be respectively first order hermetically-sealed construction and second level hermetically-sealed construction, connected by elastomer between first order hermetically-sealed construction and second level hermetically-sealed construction;
Bearing block: bearing block is assemblied in outside described swivel joint, described bearing block offers import and answers back, and described import is communicated with a fuel tank by import pipe, answer back by derive pipeline be communicated with described fuel tank.
In a preferred embodiment of the present invention, be connected with an oil feeding system with this heat transfer oil hot roller system and go out oil system, described oil feeding system with go out oil system and be all connected with a circulatory system, conduction oil enters boiling hot roller system from oil feeding system, oil system is flowed out to out again from boiling hot roller system, flow to the circulatory system from fuel-displaced system, then flow into oil feeding system from the circulatory system.
In a preferred embodiment of the present invention, described oil feeding system comprises an inflow pipeline, along direction during conduction oil oil-feed, described inflow pipeline is provided with Manual safety valve, pneumatic control valve and manual switch valve successively.
In a preferred embodiment of the present invention, described pneumatic control valve and an attemperating unit are electrically connected.
In a preferred embodiment of the present invention, described in go out oil system and comprise an oil returning tube, direction time fuel-displaced along conduction oil, described oil returning tube is provided with manual switch valve and Manual safety valve successively.
In a preferred embodiment of the present invention, described first order hermetically-sealed construction comprises the clutch shaft bearing be located on mandrel, described clutch shaft bearing side is provided with back-up ring, clutch shaft bearing opposite side is provided with at least two sealing rings, formation sealing surface between adjacent seals ring, described second level hermetically-sealed construction comprises and is adjacent to the second bearing on mandrel and plane bearing mutually, and be provided with spring body between described second bearing and sealing ring, plane bearing side is located on mandrel by end cap seal.
In a preferred embodiment of the present invention, described back-up ring is fixed on described mandrel by a jump ring.
In a preferred embodiment of the present invention, plane bearing side is provided with two end caps, is equipped with oil sealing between each end cap and mandrel.
In a preferred embodiment of the present invention, described bearing block both sides are provided with side cover, and described end cap is provided with Leakproof oil tank, described Leakproof oil tank offers pair and answers back, and described pair is answered back and described derivation pipeline communication.
In a preferred embodiment of the present invention, bearing block top is located in described import, described in answer back and be located at bottom bearing block, described pair is answered back and is located at bottom Leakproof oil tank.
The invention has the beneficial effects as follows: heat transfer oil hot roller system structure of the present invention is simple, security of operation is stablized, and conduction oil can wireless circulating, and economize energy, reduces the installed capacity of electricity consumption, stop the hidden danger of electric fire completely; Temperature is directly passed to boiling hot roller outer surface by conduction oil, and without medium conduction, heat transfer efficiency is high; Swivel joint can guarantee good dynamic airtightness under the environment of high temperature, High Rotation Speed, and under solving high temperature, High Rotation Speed situation, liquid oil seal is difficult, the problem of easy blowout; Bearing block can be avoided the problem that lubricating grease is easily done or bearing report is dead occurs, and liquid oil realizes Infinite Cyclic, has saved the energy, can also avoid that liquid oil occurs and leak.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein:
Fig. 1 is the structural representation of heat transfer oil hot roller system one of the present invention preferred embodiment;
Fig. 2 is the structural representation of swivel joint in the heat transfer oil hot roller system shown in Fig. 1;
Fig. 3 is the structural representation of the heat transfer oil hot roller system bottom bracket shown in Fig. 1;
In accompanying drawing, the mark of each parts is as follows: 1, scald roll body, 2, oil-in, 3, oil-out, 4, upper part flow arrangement, 5, heat-conducting system, 6, lower part flow arrangement, 7, swivel joint, 8, joint housing, 9, mandrel, 10, clutch shaft bearing, 11, back-up ring, 12, jump ring, 13, sealing ring, 14, sealing surface, 15, second bearing, 16, plane bearing, 17, spring body, 18, end cap, 19, oil sealing, 20, import, 21, answer back, 22, fuel tank, 23, oil pump, 24, import pipe, 25, derive pipeline, 26, Leakproof oil tank, 27, pair is answered back, 28, bearing block.
Detailed description of the invention
Be clearly and completely described to the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1-Fig. 3, the embodiment of the present invention comprises:
A kind of heat transfer oil hot roller system, comprising:
Scald roll body 1: described boiling hot roll body 1 two ends are respectively oil-in 2 and oil-out 3, scald the flow guide system that roll body 1 inwall is provided with conducting oil-in 2 and oil-out 3, be provided with part flow arrangement 4 between described oil-in 2 and flow guide system, between flow guide system and oil-out 3, be provided with part flow arrangement 6;
High temp. rotary joint 7: high temp. rotary joint 7 is assemblied on oil-in 2 and oil-out 3, high temp. rotary joint 7 comprises joint housing 8, a mandrel 9 is equipped with in described joint housing 8, at least two-stage hermetically-sealed construction is provided with between described mandrel 9 and joint housing 8 inwall, be respectively first order hermetically-sealed construction and second level hermetically-sealed construction, connected by elastomer between first order hermetically-sealed construction and second level hermetically-sealed construction;
Bearing block 28: bearing block 28 is assemblied in outside described high temp. rotary joint 7, described bearing block 28 offer import 20 and answer back 21, described import 20 is communicated with a fuel tank 22 by import pipe 24, answers back 21 to be communicated with described fuel tank 22 by derivation pipeline 25.
Be connected with an oil feeding system with this heat transfer oil hot roller system and go out oil system, described oil feeding system with go out oil system and be all connected with a circulatory system, it is inner that the conduction oil being heated to uniform temperature is sent into boiling hot roll body 1 from oil feeding system by oil feeding system, on one, conduction oil introducing is located in the heat-conducting system 5 on boiling hot roll body 1 inwall by part flow arrangement 4, the conduction oil flowed out in heat-conducting system 5 is again through once part flow arrangement 6, conduction oil is sent into out in oil system from oil-out 3, flow to the circulatory system from fuel-displaced system, then flow into oil feeding system from the circulatory system.
The temperature of conduction oil is directly passed to boiling hot roll body 1, does not need just uniform thermal power to be delivered to boiling hot roll body 1 outer surface by any medium, improves heat transfer efficiency, has saved resource.
The described circulatory system comprises circulating line, is communicated with oil feeding system and goes out oil system by circulating line.Realize conduction oil Infinite Cyclic in a system of the invention, increase operation rate, save the energy.
Described oil feeding system comprises an inflow pipeline, along direction during conduction oil oil-feed, described inflow pipeline is provided with Manual safety valve, pneumatic control valve and manual switch valve successively.
Described pneumatic control valve and an attemperating unit are electrically connected.Attemperating unit is utilized to control the flow of pneumatic control valve to control the temperature on boiling hot roll body 1 surface.
Described go out oil system comprise an oil returning tube, direction time fuel-displaced along conduction oil, described oil returning tube is provided with manual switch valve and Manual safety valve successively.
Be provided with at least two-stage hermetically-sealed construction between the mandrel 9 of swivel joint 7 and joint housing 8 inwall, be respectively first order hermetically-sealed construction and second level hermetically-sealed construction.Part deep fat can produce oil return phenomenon, and through first order hermetically-sealed construction, more the deep fat of small part can arrive second level hermetically-sealed construction after first order hermetically-sealed construction.
Described first order hermetically-sealed construction comprises the clutch shaft bearing 10 be located on mandrel 9, and described clutch shaft bearing 10 side is provided with back-up ring 11, and described back-up ring 11 is fixed on described mandrel 9 by a jump ring 12.Clutch shaft bearing 10 opposite side is provided with at least two sealing rings 13, the formation sealing surface 14 between adjacent seals ring 13.
The present invention preferably described first hermetically-sealed construction comprises two sealing rings 13, forms a sealing surface 14 between the two.
Part deep fat entered jump ring 12, back-up ring 11 and clutch shaft bearing 10 and arrived sealing ring 13, was reduced pressure, filtered rear arrival sealing surface 14, realize sealing effectiveness by two sealing rings 13.
Described second level hermetically-sealed construction comprises and is adjacent to the second bearing 15 on mandrel 9 and plane bearing 16 mutually, and be provided with spring body 17 between described second bearing 15 and sealing ring 13, plane bearing 16 side is located on mandrel 9 by end cap 18 sealing.
The pressure of the sealing surface 14 of described first order hermetically-sealed construction is realized by spring body 17.
More the deep fat of small part can arrive end cap 18 from spring, the second bearing 15, plane bearing 16 after sealing surface 14, plane bearing 16 side is provided with two end caps 18, be equipped with oil sealing 19 between each end cap 18 and mandrel 9, by oil sealing 19, realize back pressure, guarantee sealing effectiveness.
The fuel tank 22 be connected with bearing block 28 is equipped with oil pump 23.Liquid oil is sent in import pipe 24 by oil pump 23, and enters in bearing block 28 from the import 20 being located at bearing block 28 top, plays the effect of lubricating bearings.
Time fuel-displaced, liquid oil flows out from the outlet be located at bottom bearing block 28, enters in fuel tank 22, thus realize the Infinite Cyclic effect of liquid oil by deriving pipeline 25.
Described bearing block 28 both sides are provided with side cover, described end cap is provided with Leakproof oil tank 26, reveal in order to the free aligning realizing self-aligning bearing does not affect liquid oil, offer pair on bottom described Leakproof oil tank 26 and answer back 27, described pair is answered back and 27 to be communicated with described derivation pipeline 25, pair is answered back the check valve being provided with between 27 and import pipe 24 and controlling secondary 27 switches of answering back, and thoroughly realizes the circulatory system of liquid oil lubrication.
Heat transfer oil hot roller system structure of the present invention is simple, and security of operation is stablized, and conduction oil can wireless circulating, and economize energy, reduces the installed capacity of electricity consumption, stop the hidden danger of electric fire completely; Temperature is directly passed to boiling hot roller outer surface by conduction oil, and without medium conduction, heat transfer efficiency is high; Swivel joint 7 can guarantee good dynamic airtightness under the environment of high temperature, High Rotation Speed, and under solving high temperature, High Rotation Speed situation, liquid oil seal is difficult, the problem of easy blowout; Bearing block 28 can be avoided the problem that lubricating grease is easily done or bearing report is dead occurs, and liquid oil realizes Infinite Cyclic, has saved the energy, can also avoid that liquid oil occurs and leak.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical field, be all in like manner included in scope of patent protection of the present invention.
Claims (10)
1. a heat transfer oil hot roller system, is characterized in that, comprises,
Scald roll body: described boiling hot roll body two ends are respectively oil-in and oil-out, scald the flow guide system that roll body inwall is provided with conducting oil-in and oil-out, be provided with part flow arrangement between described oil-in and flow guide system, between flow guide system and oil-out, be provided with part flow arrangement;
Swivel joint: swivel joint is assemblied on oil-in and oil-out, swivel joint comprises joint housing, a mandrel is equipped with in described joint housing, at least two-stage hermetically-sealed construction is provided with between described mandrel and joint housing inwall, be respectively first order hermetically-sealed construction and second level hermetically-sealed construction, connected by elastomer between first order hermetically-sealed construction and second level hermetically-sealed construction;
Bearing block: bearing block is assemblied in outside described swivel joint, described bearing block offers import and answers back, and described import is communicated with a fuel tank by import pipe, answer back by derive pipeline be communicated with described fuel tank.
2. heat transfer oil hot roller system according to claim 1, it is characterized in that, be connected with an oil feeding system with this heat transfer oil hot roller system and go out oil system, described oil feeding system with go out oil system and be all connected with a circulatory system, conduction oil enters boiling hot roller system from oil feeding system, flow out to out oil system from boiling hot roller system again, flow to the circulatory system from fuel-displaced system, then flow into oil feeding system from the circulatory system.
3. heat transfer oil hot roller system according to claim 2, is characterized in that, described oil feeding system comprises an inflow pipeline, along direction during conduction oil oil-feed, described inflow pipeline is provided with Manual safety valve, pneumatic control valve and manual switch valve successively.
4. heat transfer oil hot roller system according to claim 3, is characterized in that, described pneumatic control valve and an attemperating unit are electrically connected.
5. heat transfer oil hot roller system according to claim 2, is characterized in that, described in go out oil system and comprise an oil returning tube, direction time fuel-displaced along conduction oil, described oil returning tube is provided with manual switch valve and Manual safety valve successively.
6. heat transfer oil hot roller system according to claim 1, it is characterized in that, described first order hermetically-sealed construction comprises the clutch shaft bearing be located on mandrel, described clutch shaft bearing side is provided with back-up ring, clutch shaft bearing opposite side is provided with at least two sealing rings, formation sealing surface between adjacent seals ring, described second level hermetically-sealed construction comprises and is adjacent to the second bearing on mandrel and plane bearing mutually, be provided with spring body between described second bearing and sealing ring, plane bearing side is located on mandrel by end cap seal.
7. heat transfer oil hot roller system according to claim 6, is characterized in that, described back-up ring is fixed on described mandrel by a jump ring.
8. heat transfer oil hot roller system according to claim 6, is characterized in that, plane bearing side is provided with two end caps, is equipped with oil sealing between each end cap and mandrel.
9. heat transfer oil hot roller system according to claim 1, is characterized in that, described bearing block both sides are provided with side cover, and described end cap is provided with Leakproof oil tank, described Leakproof oil tank offers pair and answers back, and described pair is answered back and described derivation pipeline communication.
10. heat transfer oil hot roller system according to claim 9, is characterized in that, bearing block top is located in described import, described in answer back and be located at bottom bearing block, described pair is answered back and is located at bottom Leakproof oil tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310517578.XA CN103668849B (en) | 2013-10-29 | 2013-10-29 | Heat transfer oil hot roller system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310517578.XA CN103668849B (en) | 2013-10-29 | 2013-10-29 | Heat transfer oil hot roller system |
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| Publication Number | Publication Date |
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| CN103668849A CN103668849A (en) | 2014-03-26 |
| CN103668849B true CN103668849B (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310517578.XA Active CN103668849B (en) | 2013-10-29 | 2013-10-29 | Heat transfer oil hot roller system |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5895598A (en) * | 1996-10-16 | 1999-04-20 | Tokuden Co., Ltd. | Roller apparatus with magnetic induction heating arrangement |
| CN101463543A (en) * | 2009-01-15 | 2009-06-24 | 张贻景 | Novel plating press |
| CN101775727A (en) * | 2010-03-01 | 2010-07-14 | 江苏俊峰纺织机械有限公司 | Natural luster finishing machine roller for electromagnetic and resistance heating by using power current |
| CN102021858A (en) * | 2009-09-21 | 2011-04-20 | 江阴市国光轧光机纤维辊有限公司 | Novel adjustable pressure roller for calender |
| CN203583211U (en) * | 2013-10-29 | 2014-05-07 | 江苏连纺机械有限公司 | Ironing roller system adopting heat transfer oil |
-
2013
- 2013-10-29 CN CN201310517578.XA patent/CN103668849B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5895598A (en) * | 1996-10-16 | 1999-04-20 | Tokuden Co., Ltd. | Roller apparatus with magnetic induction heating arrangement |
| CN101463543A (en) * | 2009-01-15 | 2009-06-24 | 张贻景 | Novel plating press |
| CN102021858A (en) * | 2009-09-21 | 2011-04-20 | 江阴市国光轧光机纤维辊有限公司 | Novel adjustable pressure roller for calender |
| CN101775727A (en) * | 2010-03-01 | 2010-07-14 | 江苏俊峰纺织机械有限公司 | Natural luster finishing machine roller for electromagnetic and resistance heating by using power current |
| CN203583211U (en) * | 2013-10-29 | 2014-05-07 | 江苏连纺机械有限公司 | Ironing roller system adopting heat transfer oil |
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| CN103668849A (en) | 2014-03-26 |
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Effective date of registration: 20180102 Address after: 213000 Xin Chen Village, Lijia Town, Wujin District, Changzhou, Jiangsu Patentee after: Jiangsu click Textile Machinery Co., Ltd. Address before: Hutang town Wujin District Jiangsu city Changzhou province 213000 minhuang Street No. 9 Patentee before: JIANGSU LIANFANG MACHINERY CO., LTD. |
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Effective date of registration: 20180207 Address after: 222000, No. 65 Salt River Road, Sinpo District, Jiangsu, Lianyungang Patentee after: Xue Qiang Address before: 213000 Xin Chen Village, Lijia Town, Wujin District, Changzhou, Jiangsu Patentee before: Jiangsu click Textile Machinery Co., Ltd. |
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