CN103668564A - Loose-fiber wet-opening system - Google Patents
Loose-fiber wet-opening system Download PDFInfo
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- CN103668564A CN103668564A CN201410004417.5A CN201410004417A CN103668564A CN 103668564 A CN103668564 A CN 103668564A CN 201410004417 A CN201410004417 A CN 201410004417A CN 103668564 A CN103668564 A CN 103668564A
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Abstract
The invention is applicable to the field of textile equipment and provides a loose-fiber wet-opening system which comprises a disk plucker, an air-fiber separator and a fiber feeder, wherein the disk plucker, the air-fiber separator and the fiber feeder are sequentially connected. According to the loose-fiber wet-opening system, more than ten fiber cakes can be uniformly grasped at the same time through the disk plucker, so that the color mixing effect is excellent, and the opening effect is good; wet fibers passing through the outlet of the air-fiber separator only need to be sent into a drier through the fiber feeder without other wet-opening beating processing, so that the quality of fiber finished products after being dried is basically the same as that of the finished products produced in a traditional opening mode, the labor intensity of operating personnel can also be remarkably lowered, and the labor efficiency is improved.
Description
Technical field
The invention belongs to Weaving device field, relate in particular to the wet shredding system of a kind of bulk fibre.
Background technology
Loose stock dyeing flow process comprises dress cylinder, dyeing (bleaching), dehydration, dries and packing.Bulk fibre is beaten after cake dress cylinder by people's frock cylinder or machinery, forms fiber cake.Fiber cake dyes after (bleaching) through stock dyeing machine, goes out cylinder dehydration and dries.Tradition drying mode is manually the fiber cake after dehydration to be torn, the wet opener of feeding after frustillatum, by hired roughneck, smashed and mixed and be transported to fibre feeding machine, manually tear cotton labour intensity large under this pattern, especially mechanical really up to the mark being difficult to of fibrage of buying cake tears.Also useful mechanical hired roughneck replaces artificial equipment at present, fiber cake is torn into fritter, through follow-up wet opener, go to smash mixing again, its weak point is at most can only two simultaneously pre-shreddings of fiber cake, blending effect is limited, and compares with conventional method, has increased pre-shredding newly and has impacted, make fiber quality easily damaged, and also have potential safety hazard in operation.
Summary of the invention
The object of the invention is to: a kind of bulk fibre shredding system that wets is provided, is intended to the problem that solves existing wet opening inefficiency, affects fiber quality.
The object of the present invention is achieved like this:
The bulk fibre shredding system that wets, comprises the disc bale plucker, Aerodynamic fiber separator and the fibre feeding machine that are connected successively.
Described disc bale plucker comprises grabs cotton hired roughneck, described in grab every 2 root bars of cotton hired roughneck spacing be 115mm.
Between described every 2 root bars of grabbing cotton hired roughneck, 2 groups of hired roughneck's blades are set.
Described hired roughneck's blade stretches out rib 2-2.8cm.
It is described that to grab cotton hired roughneck's rotating speed be 780-960r/min.
Described rib thickness of grabbing cotton hired roughneck is 4-5mm.
Another object of the present invention is to: a kind of disc bale plucker is provided, comprises and grab cotton hired roughneck, described in grab between every 2 root bars of cotton hired roughneck 2 groups of hired roughneck's blades be set, described hired roughneck's blade stretches out rib 2-2.8cm.
Outstanding advantages of the present invention is: the present invention can evenly capture more than ten fiber cakes simultaneously by disc bale plucker, color blending effect is splendid, and shredding effect is fine, wet fiber through Aerodynamic fiber separator outlet does not need the wet shredding hired roughneck who carries out again other to process, only need send into baking machine through fibre feeding machine, therefore after drying, fibrous finished product quality and traditional shredding mode are basic identical, can also significantly reduce operating personnel's labour intensity, raise labour efficiency.
Accompanying drawing explanation
Fig. 1 is the formation schematic diagram of the wet shredding system of the bulk fibre that provides of the embodiment of the present invention;
Fig. 2 is the structural representation of the Aerodynamic fiber separator that provides of the embodiment of the present invention;
Fig. 3 is the structural representation of grabbing cotton hired roughneck that the embodiment of the present invention provides.
The specific embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
The bulk fibre provided by the invention shredding system that wets, as shown in Figure 1, comprises the disc bale plucker 1, Aerodynamic fiber separator 2 and the fibre feeding machine 3 that are connected successively.
Disc bale plucker is cotton spinning common equipment, and the common FA002 disc bale plucker of take is example, and it mainly forms by grabbing cotton dolly, inner ring wallboard, outer ring wallboard, telescoping tube, outer rail etc., and grab cotton dolly, comprises parts such as grabbing cotton hired roughneck and rib.Grab on cotton hired roughneck and distributing and organizing serrated blade more, for capturing fiber.The shredding effect of griping cotton machine utilizes hired roughneck's blade between rib, to insert the cotton piece of cotton layer crawl and realizes.But existing disc bale plucker is all only used in the cotton that grabs of dry fiber, be never applied in the dyeing flow technique of bulk fibre, and existing disc bale plucker can not directly apply in the opening of wet fiber cake always.
In the present invention, centered by the cylinder axis 16 of a plurality of wet fiber cakes on disk 15, divide in disk 15, grabbing cotton hired roughneck 14 is grabbing under the drive of cotton dolly 13, around cylinder axis 16, move in a circle, hired roughneck's blade of simultaneously grabbing on cotton hired roughneck 14 captures the fiber on fiber cake, grabbing cotton hired roughneck 14 tops is connected with Aerodynamic fiber separator 2 through cotton transport track 17, the formation of Aerodynamic fiber separator 2 as shown in Figure 2, carrying after blower fan 11 rotates of Aerodynamic fiber separator 2 produces suction, to grab wet fiber that cotton hired roughneck 14 captures in cotton transport track 17 is delivered to Aerodynamic fiber separator 2, Aerodynamic fiber separator 2 is connected with an exhaust fan (not shown) by external tapping 13, under the effect of exhaust blower, the interior formation vacuum noil of Aerodynamic fiber separator 2 district 12, wet fiber is on interior the first cotton transport curtain 31 that falls into fibre feeding machine 3 through sedimentation in this vacuum noil district 12, and be sent to and feed to brad curtain 32 through the first cotton transport curtain 31, feed to the brad on brad curtain 32 and capture wet fiber and carry, first group of cotton hired roughneck 33 at top can reverse excessive fibrous mass, the fiber passing through is allocated on the second cotton transport curtain 35 through second group of cotton hired roughneck 34, and finally through the second cotton transport curtain 35, be delivered in loose fibre dryer 4.
Disc bale plucker can evenly capture more than ten fiber cakes simultaneously, and color blending effect is splendid, and the bag of finished product bag and parlor aberration phenomenon can be eliminated substantially, especially for the larger responsive look coloured fibre product of aberration between cylinder and cylinder.After disc bale plucker shredding, then mix in Aerodynamic fiber separator, the moisture content meeting decrease to some degree of wet fiber, can significantly improve follow-up drying efficiency.Because the shredding effect of disc bale plucker is fine, through the wet fiber of Aerodynamic fiber separator outlet, do not need to carry out again other wet shredding hired roughneck processing, only need send into baking machine through fibre feeding machine, after therefore drying, fibrous finished product quality and traditional shredding mode are basic identical.Compare with traditional condenser, Aerodynamic fiber separator is simple in structure, does not need mechanical stripping, only needs by cyclone mode, by fibre migration, not damage coloured fibre.In addition, through disc bale plucker, grab cotton, can significantly reduce operating personnel's labour intensity, raise labour efficiency.
In the present invention, require the fiber block that griping cotton machine captures to want suitably little and even, i.e. what is called " meticulous grab cotton ", with road board shredding, removal of impurities better after an action of the bowels, mix.The technological parameter that affects griping cotton machine shredding effect mainly comprise grab cotton hired roughneck rotating speed, distance that hired roughneck's blade stretches out rib, grab the traverse that cotton hired roughneck intermittently declines, the speed of gyration of grabbing cotton dolly etc.Distance traverse less, that hired roughneck intermittently the declines speed of gyration less, that grab cotton dolly that hired roughneck's rotating speed is higher, hired roughneck's blade stretches out rib is lower, and the output of griping cotton machine can be lower, and shredding effect is better.But for wet opener system, the wet fiber of crawl is not answered meticulous overbreak, should take many kinds of measures to increase the crawl amount of wet fiber, reduce fibre damage degree, improve the production efficiency of follow-up dryer.
For making to grab cotton effect, can meet well the follow-up operations such as oven dry, in the present invention, to grabbing of described disc bale plucker, cotton hired roughneck transforms, as shown in Figure 3, the part of transformation comprises: the spacing of every 2 root bars 18 is widened to 115mm, makes every group at most containing 3 root bars; Between every 2 root bars, 2 groups of hired roughneck's blades 19 are set, hired roughneck's blade stretches out rib 2-2.8cm; Grab cotton hired roughneck's rotating speed and bring up to 780-960r/min; The overstriking of rib thickness is 4-5mm.
By changing rib and hired roughneck's blade interval under the prerequisite at overstriking disc bale plucker rib thickness, increase and to grab the distance that cotton hired roughneck's rotating speed and hired roughneck's blade stretch out rib, can avoid the meticulous overbreak of wet fiber capturing to cause rope silk, increase the crawl amount of wet fiber, reduce fibre damage degree, improve the production efficiency of follow-up dryer.
The bulk fibre provided by the invention shredding system that wets, be applicable to the bulk fibres such as cotton, viscose glue, terylene after dyed (bleaching) and dehydration, fiber moisture is controlled at below 45%, be particularly useful for loose wool, for large in batches coloured fibre or bleached fiber, color blending effect is splendid, and the bag of finished product bag and parlor aberration phenomenon are eliminated substantially.In addition, its wet shredding is effective, can better keep fiber quality, and the cotton efficiency of follow-up baking is high, can significantly reduce labour intensity, and automaticity is higher.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.
Claims (10)
1. the wet shredding system of bulk fibre, is characterized in that, comprises the disc bale plucker, Aerodynamic fiber separator and the fibre feeding machine that are connected successively.
2. the wet shredding system of bulk fibre as claimed in claim 1, is characterized in that, described disc bale plucker comprises grabs cotton hired roughneck, described in grab every 2 root bars of cotton hired roughneck spacing be 115mm.
3. the wet shredding system of bulk fibre as claimed in claim 2, is characterized in that, described in grab between every 2 root bars of cotton hired roughneck 2 groups of hired roughneck's blades be set.
4. the wet shredding system of bulk fibre as claimed in claim 3, is characterized in that, described hired roughneck's blade stretches out rib 2-2.8cm.
5. the wet shredding system of bulk fibre as claimed in claim 2, is characterized in that, described in to grab cotton hired roughneck's rotating speed be 780-960r/min.
6. the wet shredding system of bulk fibre as claimed in claim 2, is characterized in that, described in grab cotton hired roughneck rib thickness be 4-5mm.
7. a disc bale plucker, comprises and grabs cotton hired roughneck, it is characterized in that, described in grab between every 2 root bars of cotton hired roughneck 2 groups of hired roughneck's blades be set, described hired roughneck's blade stretches out rib 2-2.8cm.
8. disc bale plucker as claimed in claim 7, is characterized in that, described in grab every 2 root bars of cotton hired roughneck spacing be 115mm.
9. disc bale plucker as claimed in claim 7, is characterized in that, described in to grab cotton hired roughneck's rotating speed be 780-960r/min.
10. disc bale plucker as claimed in claim 7, is characterized in that, described in grab cotton hired roughneck rib thickness be 4-5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410004417.5A CN103668564B (en) | 2014-01-06 | 2014-01-06 | A kind of bulk fibre wets opening system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410004417.5A CN103668564B (en) | 2014-01-06 | 2014-01-06 | A kind of bulk fibre wets opening system |
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| CN103668564A true CN103668564A (en) | 2014-03-26 |
| CN103668564B CN103668564B (en) | 2016-01-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410004417.5A Active CN103668564B (en) | 2014-01-06 | 2014-01-06 | A kind of bulk fibre wets opening system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114045560A (en) * | 2021-11-01 | 2022-02-15 | 芜湖银山无纺布有限公司 | A beat cake device for production of preceding degrease water thorn non-woven fabrics |
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| US3552801A (en) * | 1968-11-27 | 1971-01-05 | Phillips Petroleum Co | Staple fiber feeder for baling press |
| US5513805A (en) * | 1995-03-31 | 1996-05-07 | Fisher; Gordon L. | Fiber separation method and apparatus |
| CN201246841Y (en) * | 2008-07-19 | 2009-05-27 | 际华三五四二纺织有限公司 | A002 type bale plucker circular tray atomizing humidifier |
| CN101629749A (en) * | 2008-07-19 | 2010-01-20 | 际华三五四二纺织有限公司 | Spray humidifier for bale plucker disk |
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2014
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| US3552801A (en) * | 1968-11-27 | 1971-01-05 | Phillips Petroleum Co | Staple fiber feeder for baling press |
| US5513805A (en) * | 1995-03-31 | 1996-05-07 | Fisher; Gordon L. | Fiber separation method and apparatus |
| CN201246841Y (en) * | 2008-07-19 | 2009-05-27 | 际华三五四二纺织有限公司 | A002 type bale plucker circular tray atomizing humidifier |
| CN101629749A (en) * | 2008-07-19 | 2010-01-20 | 际华三五四二纺织有限公司 | Spray humidifier for bale plucker disk |
| CN101629365A (en) * | 2009-08-13 | 2010-01-20 | 浙江华孚色纺有限公司 | Automatic processing system for dyeing loose fibers |
| CN102080316A (en) * | 2010-12-28 | 2011-06-01 | 成都华明玻璃纸股份有限公司 | Drying process during viscose production |
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| CN102817192A (en) * | 2012-05-07 | 2012-12-12 | 浙江纯蓝坊贸易有限公司 | Cold-pad batch dyeing process for bulk fiber |
| CN103074737A (en) * | 2013-01-16 | 2013-05-01 | 稳健医疗（黄冈）有限公司 | Manufacturing methods and devices of cotton fiber net and multilayer non-woven material |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114045560A (en) * | 2021-11-01 | 2022-02-15 | 芜湖银山无纺布有限公司 | A beat cake device for production of preceding degrease water thorn non-woven fabrics |
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| Publication number | Publication date |
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| CN103668564B (en) | 2016-01-13 |
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