CN103668505A - Production equipment and winding-up system for specialty fiber - Google Patents
Production equipment and winding-up system for specialty fiber Download PDFInfo
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- CN103668505A CN103668505A CN201310743960.2A CN201310743960A CN103668505A CN 103668505 A CN103668505 A CN 103668505A CN 201310743960 A CN201310743960 A CN 201310743960A CN 103668505 A CN103668505 A CN 103668505A
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- connecting rod
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- minute bar
- main shaft
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
The invention provides production equipment and a winding-up system for specialty fiber. The winding-up system comprises a support, a main godet wheel, a fiber molding assembly, a winding-up main shaft and a drive device, wherein the main silk wheel, the fiber molding assembly and the winding-up main shaft are arranged on the support, and the drive device is used for driving the winding-up main shaft to rotate. The drive device comprises a tension connecting rod, a frequency converter and a variable frequency motor. The tension connecting rod is connected with the support in a rotating mode, one end of the tension connecting rod is provided with a godet wheel and is capable of swinging along with the specialty fiber, and the other end of the tension connecting rod is connected with the support in a rotating mode. A Hall element of the frequency converter can detect the swing frequency of the tension connecting rod, and the frequency converter changes the output frequency according to the swing frequency detected by the Hall element. The variable frequency motor is connected with the frequency converter and is used for driving the winding-up main shaft to rotate. Through the structural design of the winding-up system, the problem of uneven arrangement caused by change of the tension of the specialty fiber can be effectively avoided.
Description
Technical field
The present invention relates to special fibre manufacturing technology field, more particularly, relate to a kind of production equipment and winding system of special fibre.
Background technology
Special fibre is to have special physical chemistry properity and purposes, or has the chemical fibre of specific function.Special fibre has respectively different properties, as be able to bear strong corrosion, low wearing and tearing, high temperature resistant, radiation hardness, anti-combustion, high voltage withstanding, high strength and modulus, high elasticity, counter-infiltration, high efficiency filter, absorption, ion-exchange, leaded light, conduction and plurality of medical function.These fibers are mostly applied to industry, national defence, medical treatment, environmental protection and most advanced branches of science each side.
The production equipment of special fibre comprises for special fibre silk being carried out to the winding system of rolling moulding, the drive unit that winding system comprises godet roller, fiberizing assembly, rolling main shaft and drives this rolling main shaft to rotate.Wherein, special fibre silk is wrapped on rolling main shaft through godet roller and fiberizing assembly, and the effect of fiberizing assembly is to make special fibre silk on rolling main shaft, to be wound uniformly specific decorative pattern.The in the situation that of normal work, the output line speed of the special fibre silk of production line remains unchanged, the special fibre silk of output is when godet roller and fiberizing assembly are wrapped on rolling main shaft, along with the special fibre silk being wound around on rolling main shaft is more and more, therefore the winding radius of rolling main shaft is increasing, and the rotating speed of rolling main shaft remains unchanged, therefore cause the linear velocity of the winding of rolling main shaft constantly to increase, rolling moment strengthens, and the output line speed of the special fibre silk of production line remains unchanged, thereby make the tension force of special fibre silk larger, affected special fibre silk roll-forming, special fibre silk is arranged inhomogeneous, when serious, even cause being enclosed within the distortion of rolling paper tube or mechanical breakdown on rolling main shaft.
In sum, how effectively avoiding special fibre thread tension to change and cause arranging inhomogeneous problem, is current those skilled in the art's urgent problem.
Summary of the invention
In view of this, first object of the present invention is to provide a kind of winding system, the structural design of this winding system can be avoided special fibre thread tension to change causing arranging inhomogeneous problem effectively, and second object of the present invention is to provide a kind of production equipment that comprises the special fibre of above-mentioned winding system.
In order to reach above-mentioned first object, the invention provides following technical scheme:
A winding system, comprises support and is arranged at main godet roller, fiberizing assembly and the rolling main shaft on described support, also comprises the drive unit that drives described rolling main shaft to rotate, and described drive unit comprises:
With the tension force connecting rod that described support is rotationally connected, described tension force connecting rod one end is provided with godet roller and this end can swing along with special fibre silk, and the other end and described support are rotationally connected;
Frequency converter, the Hall element of described frequency converter can detect the hunting frequency of described tension force connecting rod, and the hunting frequency that described frequency converter detects according to Hall element changes output frequency;
With the variable-frequency motor that described frequency converter is connected, described variable-frequency motor drives the rotation of described rolling main shaft.
Preferably, in above-mentioned winding system, described tension force connecting rod is specially Z-type bar, and it comprises first minute bar and second minute bar of level, and the 3rd minute bar that connects first minute bar and second minute bar, and the angle between described the 3rd minute bar and described first minute bar and second minute bar is greater than zero degree.
Preferably, in above-mentioned winding system, within described the 3rd minute, bar is perpendicular to described first minute bar and bar setting in second minute.
Preferably, in above-mentioned winding system, described first minute bar and support are rotationally connected, and described tension force connecting rod to take described first minute bar be that axle rotates.
Preferably, in above-mentioned winding system, described Hall element obtains the hunting frequency of described tension force connecting rod by detecting the amplitude of oscillation of described the 3rd minute bar.
Preferably, in above-mentioned winding system, between the output of described variable-frequency motor and rolling main shaft, by driving gear set, be connected.
Preferably, in above-mentioned winding system, the output of described variable-frequency motor is connected by cog belt with the input of described gear train.
A production equipment for special fibre, comprises the winding system as described in above-mentioned middle any one.
Winding system provided by the invention, comprise support, main godet roller, fiberizing assembly, rolling main shaft and drive unit, wherein main godet roller, fiberizing assembly, rolling main shaft and drive unit are all arranged on support, and drive unit drives rolling main shaft to rotate to carry out rolling.Wherein, drive unit comprises tension force connecting rod, frequency converter and variable-frequency motor, wherein tension force connecting rod one end is provided with godet roller, and the one end that is provided with godet roller can swing along with special fibre silk, and special fibre silk is carried along godet roller, when its tension force hour more lax, when tension force becomes large, special fibre silk can be tightened, and during the tension variation of special fibre silk, himself can swing, and godet roller is along with special fibre silk swings.Special fibre silk swings in vertical plane, and godet roller is along with special fibre silk swings in vertical plane.When special fibre thread tension hour, the lower amplitude of oscillation in position of godet roller is less, when special fibre thread tension is larger, the higher amplitude of oscillation in the position of godet roller is larger.The other end and the support of tension force connecting rod are rotationally connected, and with this, realize the swing in vertical plane of one end with godet roller.The hunting frequency that the Hall element of frequency converter can detect tension force connecting rod is the hunting frequency of godet roller, therefore Hall element detects and can be converted into corresponding signal after the hunting frequency of tension force connecting rod and be delivered in transducer body, after transducer body receives the signal of Hall element and then change frequency, frequency converter is connected with variable-frequency motor, and then can regulate the rotating speed of the output of variable-frequency motor, because variable-frequency motor drives rolling main shaft, rotate, so the rotating speed of rolling main shaft is along with the rotating speed of the output of variable-frequency motor changes and changes.
While applying winding system provided by the invention, special fibre silk is wound on rolling main shaft through main godet roller, godet roller and fiberizing assembly.In wrapup procedure, tension force connecting rod and godet roller thereof can swing along with special fibre silk, in tension force connecting rod and godet roller swing process thereof, the Hall element of frequency converter detects the hunting frequency that obtains tension force connecting rod and godet roller thereof, and then the hunting frequency obtaining is converted into corresponding signal is sent to transducer body, transducer body changes output frequency after receiving signal, and then changes the rotating speed of variable-frequency motor, with this, reaches the object of the rotating speed that changes rolling main shaft.So arrange, can make the rotating speed of rolling main shaft change along with the variation of the tension force of special fibre silk, finally make the tension force of special fibre silk keep constant, and then avoided special fibre thread tension to change causing arranging inhomogeneous problem, avoided the generation of mechanical breakdown simultaneously.Wherein Hall element can be converted into waveform signal by the hunting frequency obtaining and be sent to transducer body.
In order to reach above-mentioned second object, the present invention also provides a kind of production equipment of special fibre, and the production equipment of this special fibre comprises above-mentioned any winding system.Because above-mentioned winding system has above-mentioned technique effect, the production equipment with the special fibre of this winding system also should have corresponding technique effect.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The front view of the winding system that Fig. 1 provides for the embodiment of the present invention;
The side view of the tension force connecting rod that Fig. 2 provides for the embodiment of the present invention.
In accompanying drawing, mark is as follows:
First minute bar of the 3rd minute bar of second minute bar of the main godet roller of 1-, 2-special fibre silk, 3-tension force connecting rod, 31-godet roller, 32-, 33-, 34-, 4-fiberizing assembly, 5-rolling main shaft, 6-gear train, 7-cog belt, 8-variable-frequency motor, 9-wire, 10-frequency converter, 11-support.
The specific embodiment
First object of the present invention is to provide a kind of winding system, the structural design of this winding system can be avoided special fibre silk 2 tension force to change causing arranging inhomogeneous problem effectively, and second object of the present invention is to provide a kind of production equipment that comprises the special fibre of above-mentioned winding system.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1-Fig. 2, the winding system that the embodiment of the present invention provides, comprise support 11, main godet roller 1, fiberizing assembly 4, rolling main shaft 5 and drive unit, wherein main godet roller 1, fiberizing assembly 4, rolling main shaft 5 and drive unit are all arranged on support 11, and drive unit drives rolling main shaft 5 to rotate to carry out rolling.Wherein, drive unit comprises tension force connecting rod 3, frequency converter 10 and variable-frequency motor 8, wherein tension force connecting rod 3 one end are provided with godet roller 31, and the one end that is provided with godet roller 31 can swing along with special fibre silk 2, and special fibre silk 2 is carried along godet roller 31, when its tension force hour more lax, when tension force becomes large, special fibre silk 2 can be tightened, and during the tension variation of special fibre silk 2, himself can swing, and godet roller 31 is along with special fibre silk 2 swings.Special fibre silk 2 swings in vertical plane, and godet roller 31 is along with special fibre silk 2 swings in vertical plane.When special fibre silk 2 tension force hour, the lower amplitude of oscillation in position of godet roller 31 is less, when special fibre silk 2 tension force are when larger, the higher amplitude of oscillation in position of godet roller 31 is larger.The other end of tension force connecting rod 3 and support 11 are rotationally connected, and with this, realize the swing in vertical plane of one end with godet roller 31.The hunting frequency that the Hall element of frequency converter 10 can detect tension force connecting rod 3 is the hunting frequency of godet roller 31, therefore Hall element detects and can be converted into corresponding signal after the hunting frequency of tension force connecting rod 3 and be delivered in transducer body, after transducer body receives the signal of Hall element and then change frequency, frequency converter 10 is connected with variable-frequency motor 8, and then can regulate the rotating speed of the output of variable-frequency motor 8, because driving rolling main shaft 5, variable-frequency motor 8 rotates, therefore the rotating speed of rolling main shaft 5 is along with the rotating speed of the output of variable-frequency motor 8 changes and changes.
Application the embodiment of the present invention provide winding system time, special fibre silk 2 is wound on rolling main shaft 5 through main godet roller 1, godet roller 31 and fiberizing assembly 4.In wrapup procedure, tension force connecting rod 3 and godet roller 31 thereof can swing along with special fibre silk 2, in tension force connecting rod 3 and godet roller 31 swing process thereof, the Hall element of frequency converter 10 detects the hunting frequency that obtains tension force connecting rod 3 and godet roller 31 thereof, and then the hunting frequency obtaining is converted into corresponding signal is sent to transducer body, transducer body changes output frequency after receiving signal, and then the rotating speed of change variable-frequency motor 8, with this, reach the object of the rotating speed that changes rolling main shaft 5.So arrange, can make the rotating speed of rolling main shaft 5 change along with the variation of the tension force of special fibre silk 2, finally make the tension force of special fibre silk 2 keep constant, and then avoided special fibre silk 2 tension force to change causing arranging inhomogeneous problem, avoided the generation of mechanical breakdown simultaneously.Wherein Hall element can be converted into waveform signal by the hunting frequency obtaining and be sent to transducer body.Wherein between frequency converter and variable-frequency motor, by wire 9, interconnect.
As shown in Figure 2, in order further to optimize technique scheme, wherein tension force connecting rod 3 can be specially Z-type bar, it comprises first minute bar 34 and second minute bar 32 of level, and the 3rd minute bar 33 that connects first minute bar 34 and second minute bar 32, and the angle between the 3rd minute bar 33 and first minute bar 34 and second minute bar 32 is greater than zero degree.First minute bar 34 and second minute equal level of bar 32 and be not located along the same line.So arrange, can be rotationally connected with support 11 by first minute bar 34 or second minute bar 32, and another minute bar of level can lean on free gravity sagging, when special fibre silk 2 tension variation, this minute bar can swing in vertical plane.Further, within the 3rd minute, bar 33 can arrange perpendicular to first minute bar 34 and second minute bar 32, makes processing more convenient.Within other first minute, bar 34 can be rotationally connected with support 11, and it is that axle rotates that tension force connecting rod 3 be take first minute bar 34, second minute bar 32 is so set and can leans on free gravity sagging, when special fibre silk 2 tension variation, second minute bar 32 can swing in vertical plane.Further, Hall element can obtain by detecting the amplitude of oscillation of the 3rd minute bar 33 hunting frequency of tension force connecting rod 3, or the pendulum angle that also can detect the 3rd minute bar 33 obtains the hunting frequency of tension force connecting rod 3 integral body, with this, obtains the hunting frequency of special fibre silk 2.
In addition, between the output of variable-frequency motor 8 and rolling main shaft 5, can be connected by driving gear set 6, simple by gear connection structure, be convenient to fitting operation.Further, in order to reduce noise, can also between the output of variable-frequency motor 8 and the input of gear train 6, be connected cog belt 7, like this cog belt 7 meshes with the output of variable-frequency motor 8, mesh with the input of gear train 6, with output drive cog belt 7 rotations of this variable-frequency motor 8, the input of cog belt 7 driven gear groups 6 rotates simultaneously simultaneously, with this, realize by cog belt 7 and carry out transmission, reduced noise.Certainly, between the output of variable-frequency motor 8 and rolling main shaft 5, also can be connected by reductor, in this no limit.
Winding system based on providing in above-described embodiment, the present invention also provides a kind of production equipment of special fibre, and the production equipment of this special fibre comprises any one winding system in above-described embodiment.Because the production equipment of this special fibre has adopted the winding system in above-described embodiment, so the beneficial effect of the production equipment of this special fibre please refer to above-described embodiment.
In this description, each embodiment adopts the mode of going forward one by one to describe, and each embodiment stresses is the difference with other embodiment, between each embodiment identical similar part mutually referring to.
Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the present invention.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (8)
1. a winding system, comprise support (11) and be arranged at main godet roller (1), fiberizing assembly (4) and the rolling main shaft (5) on described support (11), also comprise the drive unit that drives described rolling main shaft (5) to rotate, it is characterized in that, described drive unit comprises:
With the tension force connecting rod (3) that described support (11) is rotationally connected, described tension force connecting rod (3) one end is provided with godet roller (31) and this end can swing along with special fibre silk (2), and the other end and described support (11) are rotationally connected;
Frequency converter (10), the Hall element of described frequency converter (10) can detect the hunting frequency of described tension force connecting rod (3), and the hunting frequency that described frequency converter (10) detects according to Hall element changes output frequency;
The variable-frequency motor (8) being connected with described frequency converter (10), described variable-frequency motor (8) drives the rotation of described rolling main shaft (5).
2. winding system according to claim 1, it is characterized in that, described tension force connecting rod (3) is specially Z-type bar, it comprises first minute bar (34) and second minute bar (32) of level, and connect first minute bar (34) and second minute bar (32) the 3rd minute bar (33), and the angle between described the 3rd minute bar (33) and described first minute bar (34) and second minute bar (32) is greater than zero degree.
3. winding system according to claim 2, is characterized in that, described the 3rd minute bar (33) perpendicular to described first minute bar (34) and second minute bar (32) arrange.
4. winding system according to claim 2, is characterized in that, described first minute bar (34) be rotationally connected with support (11), and described tension force connecting rod (3) take described first minute bar (34) be axle rotation.
5. winding system according to claim 4, is characterized in that, described Hall element by detect described the 3rd minute bar (33) the amplitude of oscillation obtain the hunting frequency of described tension force connecting rod (3).
6. winding system according to claim 1, is characterized in that, between the output of described variable-frequency motor (8) and rolling main shaft (5), by driving gear set (6), is connected.
7. winding system according to claim 6, is characterized in that, the output of described variable-frequency motor (8) is connected by cog belt (7) with the input of described gear train (6).
8. a production equipment for special fibre, is characterized in that, comprises the winding system as described in claim 1-7 any one.
Priority Applications (1)
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CN201310743960.2A CN103668505A (en) | 2013-12-30 | 2013-12-30 | Production equipment and winding-up system for specialty fiber |
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CN201310743960.2A CN103668505A (en) | 2013-12-30 | 2013-12-30 | Production equipment and winding-up system for specialty fiber |
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CN201310743960.2A Pending CN103668505A (en) | 2013-12-30 | 2013-12-30 | Production equipment and winding-up system for specialty fiber |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109618642A (en) * | 2019-02-22 | 2019-04-16 | 浙江白马实业有限公司 | A kind of idler wheel is stranded testing agency and the grass trimmer with the mechanism |
CN109823917A (en) * | 2019-03-27 | 2019-05-31 | 南京春辉科技实业有限公司 | Godet roller group, thread guide mechanism, optical fiber wrap-up and optical fiber wind new process |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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GB1205771A (en) * | 1966-11-09 | 1970-09-16 | Josef Baer Maschinenfabrik Fa | Driving system for winding resin-impregnated material |
JPS5997968A (en) * | 1982-11-24 | 1984-06-06 | Toray Eng Co Ltd | Winder |
CN2243450Y (en) * | 1995-12-18 | 1996-12-25 | 周建平 | Planet style automatic tension regulator of winding machine |
CN201634270U (en) * | 2009-11-05 | 2010-11-17 | 上海世纤新材料科技有限公司 | Constant-tension and semi-automatic crossed winder |
CN202594509U (en) * | 2012-06-19 | 2012-12-12 | 成都亨通光通信有限公司 | Optical fiber winding machine |
CN202643941U (en) * | 2012-05-31 | 2013-01-02 | 北京碧水源膜科技有限公司 | Low friction continuous silk take-up device |
-
2013
- 2013-12-30 CN CN201310743960.2A patent/CN103668505A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1205771A (en) * | 1966-11-09 | 1970-09-16 | Josef Baer Maschinenfabrik Fa | Driving system for winding resin-impregnated material |
JPS5997968A (en) * | 1982-11-24 | 1984-06-06 | Toray Eng Co Ltd | Winder |
CN2243450Y (en) * | 1995-12-18 | 1996-12-25 | 周建平 | Planet style automatic tension regulator of winding machine |
CN201634270U (en) * | 2009-11-05 | 2010-11-17 | 上海世纤新材料科技有限公司 | Constant-tension and semi-automatic crossed winder |
CN202643941U (en) * | 2012-05-31 | 2013-01-02 | 北京碧水源膜科技有限公司 | Low friction continuous silk take-up device |
CN202594509U (en) * | 2012-06-19 | 2012-12-12 | 成都亨通光通信有限公司 | Optical fiber winding machine |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109618642A (en) * | 2019-02-22 | 2019-04-16 | 浙江白马实业有限公司 | A kind of idler wheel is stranded testing agency and the grass trimmer with the mechanism |
CN109618642B (en) * | 2019-02-22 | 2022-04-12 | 浙江白马实业有限公司 | Roller trapped detection mechanism and mower with same |
CN109823917A (en) * | 2019-03-27 | 2019-05-31 | 南京春辉科技实业有限公司 | Godet roller group, thread guide mechanism, optical fiber wrap-up and optical fiber wind new process |
CN109823917B (en) * | 2019-03-27 | 2023-11-21 | 南京春辉科技实业有限公司 | Godet wheel set, godet mechanism, optical fiber winding device and novel optical fiber winding process |
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