CN103665572A - Reinforced protective material for pipe and preparation method thereof - Google Patents

Reinforced protective material for pipe and preparation method thereof Download PDF

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Publication number
CN103665572A
CN103665572A CN201310646291.7A CN201310646291A CN103665572A CN 103665572 A CN103665572 A CN 103665572A CN 201310646291 A CN201310646291 A CN 201310646291A CN 103665572 A CN103665572 A CN 103665572A
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pipe
parts
preparation
protective material
reinforced protective
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CN103665572B (en
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朱华明
陈德明
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Jiangsu Jinbo New Materials Technology Co Ltd
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Jiangsu Jinbo New Materials Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/14Copolymers of propene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/18Applications used for pipes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)

Abstract

The invention relates to a reinforced protective material for pipe. The material comprises the following components by weight: 100 parts of copolymerization grade polypropylene, 20-40 parts of nano ceramic powder liquid, 5-10 parts of a cold resistant plasticizer, 4-6 parts of a coupling agent, 4-6 parts of a reinforcing agent and 4-8 parts of a stabilizing agent. The material can improve the surface hardness of the pipe, so that the pipe hardly scratches in the use process, and gains good anti-cracking performance. The invention also provides a preparation method of the material.

Description

A kind of reinforced protective material for pipe and preparation method thereof
Technical field
The present invention relates to a kind of reinforced protective material for pipe and preparation method thereof, belong to pipe technology field.
Background technology
In the cost of plastic conduit engineering and energy consumption, lay link and usually occupy critical role.Non-excavation laying technology be substantially adopt non-excavation method pipeline laying to the underground line position requiring, most widely used in the trenchless technology of laying concrete pipe and steel pipe is pushing method, most widely used in the trenchless technology of laying plastics tubing is horizontal orientation boring laying method, because non-excavation laying need to draw in plastics tubing or advance in lowly getting out hole or old pipe to be repaired, in this process, tube surfaces can sustain damage unavoidably, probably directly touch sharp-pointed stone etc. and in tube wall, form point load, thereby damage high stress concentrations place, cause potential application risk, and common polythene tube surfaces is easier to scratch, during receptor site load, anti-cracking performance is also limited.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of reinforced protective material for pipe for above drawback, and the surface hardness that it can improve tubing make tubing in use be difficult for scratching, and anti-cracking performance is good, and its preparation method is provided.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A reinforced protective material for pipe, its moiety is counted as follows by weight:
Figure BDA0000429886950000011
Figure BDA0000429886950000021
Above-mentioned a kind of reinforced protective material for pipe, preferred, its moiety is counted as follows by weight:
Figure BDA0000429886950000022
The preparation method of above-mentioned a kind of reinforced protective material for pipe, its preparation method is as follows:
(1) copolymerization grade polypropylene, nano ceramics powder liquid, cold resistant plasticizer, coupling agent, strengthening agent and stablizer are added in stirrer and stirred, stirring velocity is 850-1000 rev/min, stirs 10-15 minute;
(2) mixture in step (1) is added in forcing machine and makes tubing, the temperature of extruder barrel is 125-155 ℃, and the temperature of mould is 156-175 ℃, and die temperature is 135-145 ℃.
Above-mentioned a kind of reinforced protective material for pipe and preparation method thereof, wherein, the preparation method of described nano ceramics powder liquid is: nano-ceramic powder is added in aqueous epoxy resin emulsion, stir, its stirring velocity is 550-650 rev/min, stir 5-10 minute, the weight ratio of nano-ceramic powder and aqueous epoxy resin emulsion is 11-15:100.
Above-mentioned a kind of reinforced protective material for pipe and preparation method thereof, wherein, described cold resistant plasticizer is epoxy soybean oil, trioctyl phosphate, epoxy stearic octyl ester mixes with the weight ratio of 1:2-3:3-4.
Above-mentioned a kind of reinforced protective material for pipe and preparation method thereof, wherein, described coupling agent is vinyl trichloro silane, calcium stearate mixes with the weight ratio of 1-1.5:1.
Above-mentioned a kind of reinforced protective material for pipe and preparation method thereof, wherein, described strengthening agent is sepiolite powder.
Above-mentioned a kind of reinforced protective material for pipe and preparation method thereof, wherein, described stablizer is extra light calcined magnesia.
Beneficial effect of the present invention is: nano ceramics powder liquid can obviously improve product hardness, it is even higher that hardness can reach 6-8H, because its nanometer particle size is quite tiny, therefore no matter be which kind of solvent is all transparent, sepiolite is a kind of Magnesium Silicate q-agent compound, its major ingredient is silicon-dioxide, and surface-area is large, because the surface of sepiolite is large and have silica group and silanol group, and there is filamentary structure desirable for arriving rubber agent effect, this protective material can increase the surface hardness of tubing greatly, than common tubing hardness, increased more than 3 times, significantly reduce the damage to tube surfaces in non-excavation laying, tubing can not scratched by the injustice place of sandstone or old tube wall in being applied to non-excavation laying process, even if be also not easy cracking while directly touching sharp-pointed stone, thereby increased security, extended work-ing life.
Embodiment
By specific embodiment, the specific embodiment of the present invention is described in further detail below.
Nano-ceramic powder of the present invention is purchased from Shanghai Li Sheng International Trading Company Ltd; Described aqueous epoxy resin emulsion is purchased from Fujian Zhong Ke great achievement Chemical Industry Science Co., Ltd; Described sepiolite powder is purchased from Neixiang County east wind sepiolite limited liability company.
Example one:
A preparation method for reinforced protective material for pipe, its preparation method is as follows:
(1) prepare cold resistant plasticizer, by epoxy soybean oil, trioctyl phosphate, epoxy stearic octyl ester is mixed even standby with the weight ratio of 1:2:3;
(2) prepare coupling agent, by vinyl trichloro silane, calcium stearate mixes standby with the weight ratio of 1:1;
(3) prepare nano ceramics powder liquid, nano-ceramic powder is added in aqueous epoxy resin emulsion, stir, its stirring velocity is 600 revs/min, stirs 10 minutes, and the weight ratio of nano-ceramic powder and aqueous epoxy resin emulsion is 12:100;
(4) by parts by weight, be that the extra light calcined magnesia of the copolymerization grade polypropylene of 100 parts, the nano ceramics powder liquid of 30 parts, the cold resistant plasticizer of 8 parts, the coupling agent of 5 parts, the sepiolite powder of 4 parts and 6 parts adds in stirrer and stirs, stirring velocity is 850 revs/min, stirs 15 minutes;
(5) mixture in step (4) is added in forcing machine and makes tubing, the temperature of extruder barrel is 125-155 ℃, and the temperature of mould is 156-175 ℃, and die temperature is 135-145 ℃.
Example two:
A preparation method for polypropylene pipe, its preparation method is as follows:
A preparation method for reinforced protective material for pipe, its preparation method is as follows:
(1) prepare cold resistant plasticizer, by epoxy soybean oil, trioctyl phosphate, epoxy stearic octyl ester is mixed even standby with the weight ratio of 1:3:3;
(2) prepare coupling agent, by vinyl trichloro silane, calcium stearate mixes standby with the weight ratio of 1.5:1;
(3) prepare nano ceramics powder liquid, nano-ceramic powder is added in aqueous epoxy resin emulsion, stir, its stirring velocity is 600 revs/min, stirs 10 minutes, and the weight ratio of nano-ceramic powder and aqueous epoxy resin emulsion is 10:100;
(4) by parts by weight, be that the extra light calcined magnesia of the copolymerization grade polypropylene of 100 parts, the nano ceramics powder liquid of 25 parts, the cold resistant plasticizer of 6 parts, the coupling agent of 6 parts, the sepiolite powder of 4 parts and 8 parts adds in stirrer and stirs, stirring velocity is 850 revs/min, stirs 12 minutes;
(5) mixture in step (4) is added in forcing machine and makes tubing, the temperature of extruder barrel is 125-155 ℃, and the temperature of mould is 156-175 ℃, and die temperature is 135-145 ℃.
Nano ceramics powder liquid can obviously improve product hardness in sum, it is even higher that hardness can reach 6-8H, because its nanometer particle size is quite tiny, therefore no matter be which kind of solvent is all transparent, sepiolite is a kind of Magnesium Silicate q-agent compound, its major ingredient is silicon-dioxide, and surface-area is large, because the surface of sepiolite is large and have silica group and silanol group, and there is filamentary structure desirable for arriving rubber agent effect, this protective material can increase the surface hardness of tubing greatly, than common tubing hardness, increased more than 3 times, significantly reduce the damage to tube surfaces in non-excavation laying, tubing can not scratched by the injustice place of sandstone or old tube wall in being applied to non-excavation laying process, even if be also not easy cracking while directly touching sharp-pointed stone, thereby increased security, extended work-ing life.
Here description of the invention and application is illustrative, not wants that therefore, the present invention is not subject to the restriction of the present embodiment by scope restriction of the present invention in the above-described embodiments, and the technical scheme that any employing equivalence replacement obtains is all in the scope of protection of the invention.

Claims (8)

1. a reinforced protective material for pipe, is characterized by, and its moiety is counted as follows by weight:
100 parts of copolymerization grade polypropylenes
Nano ceramics powder liquid 20-40 part
Cold resistant plasticizer 5-10 part
Coupling agent 4-6 part
Strengthening agent 4-6 part
Stablizer 4-8 part.
2. a kind of reinforced protective material for pipe as claimed in claim 1, is characterized by, and preferred, its moiety is counted as follows by weight:
100 parts of copolymerization grade polypropylenes
30 parts of nano ceramics powder liquids
8 parts of cold resistant plasticizer
5 parts of coupling agents
4 parts of strengthening agents
6 parts of stablizers.
3. the preparation method of a kind of reinforced protective material for pipe as claimed in claim 1 or 2, its preparation method is as follows:
(1) copolymerization grade polypropylene, nano ceramics powder liquid, cold resistant plasticizer, coupling agent, strengthening agent and stablizer are added in stirrer and stirred, stirring velocity is 850-1000 rev/min, stirs 10-15 minute;
(2) mixture in step (1) is added in forcing machine and makes tubing, the temperature of extruder barrel is 125-155 ℃, and the temperature of mould is 156-175 ℃, and die temperature is 135-145 ℃.
4. a kind of reinforced protective material for pipe and preparation method thereof as described in claim 1,2 or 3, it is characterized by, the preparation method of described nano ceramics powder liquid is: nano-ceramic powder is added in aqueous epoxy resin emulsion, stir, its stirring velocity is 550-650 rev/min, stir 5-10 minute, the weight ratio of nano-ceramic powder and aqueous epoxy resin emulsion is 11-15:100.
5. a kind of reinforced protective material for pipe and preparation method thereof as described in claim 1,2 or 3, is characterized by, and described cold resistant plasticizer is epoxy soybean oil, trioctyl phosphate, and epoxy stearic octyl ester mixes with the weight ratio of 1:2-3:3-4.
6. a kind of reinforced protective material for pipe and preparation method thereof as described in claim 1,2 or 3, is characterized by, and described coupling agent is vinyl trichloro silane, and calcium stearate mixes with the weight ratio of 1-1.5:1.
7. a kind of reinforced protective material for pipe and preparation method thereof as described in claim 1,2 or 3, is characterized by, and described strengthening agent is sepiolite powder.
8. a kind of reinforced protective material for pipe and preparation method thereof as described in claim 1,2 or 3, is characterized by, and described stablizer is extra light calcined magnesia.
CN201310646291.7A 2013-12-04 2013-12-04 A kind of reinforced protective material for pipe and preparation method thereof Active CN103665572B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104059289A (en) * 2014-05-29 2014-09-24 安徽海纳川塑业科技有限公司 Anti-termite corrugated pipe
CN104059290A (en) * 2014-05-29 2014-09-24 安徽海纳川塑业科技有限公司 Anti-seepage outward-discharge type rain pipe
CN107603129A (en) * 2017-09-01 2018-01-19 巢湖鹏远金属焊管有限公司 A kind of fixed protective materials for metal welded tube
CN109054181A (en) * 2018-07-31 2018-12-21 江苏星河集团有限公司 A kind of new waterproof antistatic polypropylene bellows proprietary material and preparation method thereof

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CN102262936A (en) * 2011-07-20 2011-11-30 广东中德电缆有限公司 Environmentally-friendly flexible cable with high flame retardance and super low temperature resistance

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CN102262936A (en) * 2011-07-20 2011-11-30 广东中德电缆有限公司 Environmentally-friendly flexible cable with high flame retardance and super low temperature resistance

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104059289A (en) * 2014-05-29 2014-09-24 安徽海纳川塑业科技有限公司 Anti-termite corrugated pipe
CN104059290A (en) * 2014-05-29 2014-09-24 安徽海纳川塑业科技有限公司 Anti-seepage outward-discharge type rain pipe
CN107603129A (en) * 2017-09-01 2018-01-19 巢湖鹏远金属焊管有限公司 A kind of fixed protective materials for metal welded tube
CN109054181A (en) * 2018-07-31 2018-12-21 江苏星河集团有限公司 A kind of new waterproof antistatic polypropylene bellows proprietary material and preparation method thereof

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