CN103662957A - Origami method and device for producing filter elements - Google Patents
Origami method and device for producing filter elements Download PDFInfo
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- CN103662957A CN103662957A CN201210340689.3A CN201210340689A CN103662957A CN 103662957 A CN103662957 A CN 103662957A CN 201210340689 A CN201210340689 A CN 201210340689A CN 103662957 A CN103662957 A CN 103662957A
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- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000033001 locomotion Effects 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000123 paper Substances 0.000 description 73
- 238000010586 diagram Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000007812 deficiency Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/20—Zig-zag folders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/0082—Making filter elements, e.g. pleated
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Abstract
Description
所属技术领域 Technical field
本发明涉及一种生产滤清器滤芯的折纸方法和装置,特别是可方便生产各种规格滤芯的折纸装置。 The invention relates to a paper folding method and device for producing filter cores, in particular to a paper folding device for conveniently producing filter cores of various specifications. the
背景技术 Background technique
目前,滤清器(空气滤、燃油滤、机油滤)滤芯的折纸生产,只有采用往复式折纸机和滚筒式折纸机两种。其中滚筒式折纸机折纸高度是由滚筒决定的,不同规格的滤芯必须由其相应的滚筒来生产,因此很难通用,滤清器生产厂必定会增加设备投资,增大生产场地,同时造成设备利用率的下降。而往复式折纸机比较先进的有数控滤芯纸折纸机,这种数控滤芯纸折纸机采用了两个交流伺服电动机驱动送纸辊和轧纸刀,使滤芯纸折纸机的生产效率有所提高。但往复式折纸机由于插板收纸是往复运动,速度受限。而且改变折高时插板的调节很费时。 At present, the origami production of filter elements (air filter, fuel filter, oil filter) only uses reciprocating origami machines and drum origami machines. Among them, the folding height of the roller folding machine is determined by the roller, and the filter elements of different specifications must be produced by their corresponding rollers, so it is difficult to use universally. The filter manufacturer will definitely increase equipment investment, increase the production site, and cause equipment decline in utilization. The more advanced reciprocating paper folding machine is the CNC filter paper folding machine. This CNC filter paper folding machine uses two AC servo motors to drive the paper feeding roller and the rolling knife, which improves the production efficiency of the filter paper folding machine. However, the speed of the reciprocating origami machine is limited due to the reciprocating motion of the plate receiving paper. And it is very time-consuming to adjust the plate when changing the folding height.
发明内容 Contents of the invention
为了克服现有折纸机的不足,本发明的目的是提供一种生产滤清器滤芯的折纸方法装置,其能够方便地对各种品种、各种规格滤芯进行折纸生产,提高生产率。 In order to overcome the deficiencies of existing origami machines, the object of the present invention is to provide an origami method device for producing filter cores, which can conveniently perform origami production of filter cores of various varieties and specifications, and improve productivity. the
本发明解决其技术问题所采用的技术方案是:生产滤清器滤芯的纸折,采用由2组有多块突出平行板的输送带的突出平行板夹住滤纸交错运动的方法,实现收纸、折纸。其装置由送纸机构、收折纸机构组成,其特征是:收折纸机构是由2组有多块突出平行板的输送带相对安装而成。工作时,由送纸机构按折高和折纸速度送纸,收折纸机构中2组输送带的突出平行板交错收纸。其收好的纸就是平整而均匀的。调节收折纸机构的2组输送带突出平行板的相交高度就可调节好纸折的高度,方便快捷。 The technical solution adopted by the present invention to solve the technical problem is: to produce the paper folding of the filter element, adopt the method that the filter paper is clamped by the protruding parallel plates of the conveyor belt with two sets of protruding parallel plates, and the filter paper is staggered to realize paper delivery , origami. The device is composed of a paper feeding mechanism and a paper folding mechanism, and is characterized in that: the paper folding mechanism is formed by two groups of conveyor belts with multiple protruding parallel plates installed oppositely. When working, the paper is fed by the paper feeding mechanism according to the folding height and paper folding speed, and the protruding parallel plates of the two sets of conveyor belts in the paper folding mechanism are alternately collected. The collected paper is flat and uniform. The height of paper folding can be adjusted by adjusting the intersecting height of the two sets of conveyor belts protruding from the parallel plates of the paper folding mechanism, which is convenient and quick. the
本发明的有益效果是,可以很方便地生产出各种材质、各种规格的滤芯, The beneficial effect of the present invention is that filter elements of various materials and specifications can be produced conveniently,
提高了生产率。 Increased productivity.
附图说明 Description of drawings
图1是本发明的第一个实施例主视图。 Fig. 1 is a front view of the first embodiment of the present invention. the
图2是本发明的第一个实施例侧视图。 Fig. 2 is a side view of the first embodiment of the present invention. the
图3是本发明的第二个实施例主视图。 Fig. 3 is a front view of the second embodiment of the present invention. the
图4是本发明的第二个实施例侧视图。 Fig. 4 is a side view of the second embodiment of the present invention. the
图5是本发明的第一个实施例收折纸机构中输送带安装结构图。 Fig. 5 is a diagram of the installation structure of the conveyor belt in the folding mechanism of the first embodiment of the present invention. the
图6是本发明的第一种输送带主视图。 Fig. 6 is a front view of the first conveyor belt of the present invention. the
图7是本发明的第一种输送带侧视图。 Fig. 7 is a side view of the first conveyor belt of the present invention. the
图8是本发明的第二种输送带主视图。 Fig. 8 is a front view of the second conveyor belt of the present invention. the
图9是本发明的第二种输送带侧视图。 Fig. 9 is a side view of the second conveyor belt of the present invention. the
图10是本发明的第三种输送带主视图。 Fig. 10 is a front view of the third conveyor belt of the present invention. the
图11是本发明的第三种输送带侧视图。 Fig. 11 is a side view of the third conveyor belt of the present invention. the
图中1.导纸棒,2.压纸槽辊组,3.前送纸辊组,4.中送纸辊组,5.压折痕辊组,6. 后送纸辊组,7.下输送带,8.上输送带, 9.输送带位置调节机构,10.下烤纸板,11.上烤纸板,12.烤纸板位置调节机构,13.放纸台,14.输送带中间固定块, 15.加热装置。 In the figure 1. paper guide rod, 2. platen roller group, 3. front paper feed roller group, 4. middle paper feed roller group, 5. creasing roller group, 6. rear paper feed roller group, 7. Lower conveyor belt, 8. Upper conveyor belt, 9. Conveyor belt position adjustment mechanism, 10. Lower baking cardboard, 11. Upper baking cardboard, 12. Baking cardboard position adjustment mechanism, 13. Paper table, 14. Fixed in the middle of the conveyor belt Block, 15. Heating device. the
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with drawings and embodiments. the
图1、图2是本发明第一个实施例的结构图。其采用由2组有多块突出平行板的输送带的突出平行板夹住滤纸交错运动的方法,从而实现收纸、折纸。图中,导纸棒(1)后边是压纸槽辊组(2),它是两根能相互配合的轴,其通过轴心的剖面有许多S型槽,然后有2组送纸辊:前送纸辊组(3)和中送纸辊组(4),接着是压折痕辊组(5)、后送纸辊组(6),送纸机构的压折痕机构有两根能相互配合的轴,2轴圆周有多组突出的刀和刀背。在收折纸机构上则有下输送带(7)、上输送带(8)和输送带位置调节机构(9),最后边则是烤纸装置:有下烤纸板(10)、上烤纸板(11)和烤纸板位置调节机构(12)。每组送纸辊、压纸槽辊、压折痕辊和输送带可以由单独的马达驱动。这些马达可以由PLC控制,从而方便折高的调整。 Fig. 1 and Fig. 2 are structural diagrams of the first embodiment of the present invention. It adopts the method that the filter paper is clamped by two sets of protruding parallel plates of the conveyer belt with multiple protruding parallel plates, and the filter paper is staggered, so as to realize paper delivery and paper folding. In the figure, behind the paper guide rod (1) is the platen roller group (2), which are two shafts that can cooperate with each other. There are many S-shaped grooves in the section passing through the shaft center, and then there are 2 sets of paper feed rollers: The front paper feed roller group (3) and the middle paper feed roller group (4), followed by the crease roller group (5) and the rear paper feed roller group (6), the crease mechanism of the paper feed mechanism has two Shafts that cooperate with each other, there are multiple sets of protruding knives and knife backs on the 2-axis circumference. On the paper folding mechanism, there are lower conveyor belt (7), upper conveyor belt (8) and conveyor belt position adjustment mechanism (9), and the last side is the baking paper device: there are lower baking cardboard (10), upper baking cardboard ( 11) and the position adjustment mechanism (12) of the baking cardboard. Each set of feed rollers, platen rollers, crease rollers and conveyor belts can be driven by a separate motor. These motors can be controlled by PLC to facilitate the adjustment of folding height. the
工作时,滤纸通过导纸棒(1)在规定的位置由压纸槽辊组(2)压出纸槽,再通过前送纸辊组(3)、中送纸辊组(4)、压折痕辊组(5)和后送纸辊组(6)压出折痕,然后进入由下输送带(7)和上输送带(8)的突出平行板相交组成的收折纸机构,调节下输送带(7)和上输送带(8)的突出平行板相交的高度和压出的折痕相符。同时可以用加热装置(15)对纸折进行预加热。这样送纸辊、压折痕辊、压纸槽辊的圆周和输送带的突出平行板都是直线运动的。它们的速度可以调得很快。所以折纸效率可以很高。 When working, the filter paper is pressed out of the paper groove by the paper platen roller group (2) at the specified position through the paper guide rod (1), and then passes through the front paper feed roller group (3), middle paper feed roller group (4), press The crease roller group (5) and the rear feeding roller group (6) press out the crease, and then enter the folding mechanism composed of the intersection of the protruding parallel plates of the lower conveyor belt (7) and the upper conveyor belt (8), adjust the lower The height at which the protruding parallel plates of the conveyor belt (7) and the upper conveyor belt (8) intersect is consistent with the creases produced. At the same time, the heating device (15) can be used to preheat the folded paper. In this way, the circumference of the paper feeding roller, the crease roller, the paper groove roller and the protruding parallel plate of the conveyor belt all move in a straight line. Their speed can be adjusted very quickly. So origami can be very efficient. the
图3、图4是本发明第二个实施例的结构图,图中,导纸棒(1)后边是前送纸辊组(3),在收折纸机构上则有下输送带(7)、上输送带(8)和输送带位置调节机构(9)、用加热装置(15),最后边则是放纸台(13)。送纸辊和输送带可以由单独的马达驱动。 Figure 3 and Figure 4 are the structural diagrams of the second embodiment of the present invention, in the figure, behind the paper guide rod (1) is the front paper feeding roller group (3), and there is a lower conveyor belt (7) on the folding paper mechanism , upper conveyor belt (8) and conveyor belt position adjustment mechanism (9), with heating device (15), and the last side is then the paper table (13). Feed rollers and conveyor belts can be driven by separate motors. the
工作时,滤纸通过导纸棒(1)在规定的位置通过前送纸辊组(3),然后进入由下输送带(7)和上输送带(8)的突出平行板相交组成的收折纸机构,调节下输送带(7)和上输送带(8)的突出平行板相交的高度和订单相符,也调节好送纸的速度使其和收纸的速度相符。同时用加热装置(15)对纸折进行加热定形。这样送纸辊的圆周和输送带的突出平行板都是直线运动的。它们的速度可以调得很快。所以折纸效率可以很高。另外由于只要调节下输送带(7)和上输送带(8)的突出平行板相交的高度就能控制滤纸的折高。操作方便。 When working, the filter paper passes through the front paper feed roller group (3) at the specified position through the paper guide rod (1), and then enters the folding paper formed by the intersection of the protruding parallel plates of the lower conveyor belt (7) and the upper conveyor belt (8). mechanism, adjust the height of the intersection of the protruding parallel plates of the lower conveyor belt (7) and the upper conveyor belt (8) to match the order, and also adjust the speed of paper feeding to make it consistent with the speed of paper delivery. Simultaneously with heating device (15) paper folding is carried out heating setting. In this way the circumference of the paper feed roller and the protruding parallel plates of the conveyor belt are all linear motions. Their speed can be adjusted very quickly. So origami can be very efficient. In addition, the folding height of the filter paper can be controlled as long as the intersecting height of the protruding parallel plates of the lower conveyor belt (7) and the upper conveyor belt (8) is adjusted. Easy to operate. the
图5是本发明的第一个实施例收折纸机构的输送带安装结构图。图中,下输送带(7)和上输送带(8)的突出平行板相交安装,马达同时驱动上下输送带一边的驱动轮,上下输送带的突出平行板就可交错收纸和折纸了。为了保证突出平行板在运动中保持平行,在2组输送带的下方设置有一些输送带中间固定块(14)。这样,可以保证输送带平直,突出平行板相互平行。 Fig. 5 is a diagram of the conveyor belt installation structure of the paper folding mechanism in the first embodiment of the present invention. In the figure, the protruding parallel plates of the lower conveyor belt (7) and the upper conveyor belt (8) are intersected and installed, and the motor drives the driving wheels on one side of the upper and lower conveyor belts at the same time, and the protruding parallel plates of the upper and lower conveyor belts can alternately receive and fold paper. In order to ensure that the protruding parallel plates remain parallel during the movement, some conveyor belt intermediate fixing blocks (14) are arranged below the two sets of conveyor belts. In this way, it can be ensured that the conveyor belt is straight and the protruding parallel plates are parallel to each other. the
图6、图7是本发明第一种输送带的结构图。图中,输送带突出的平行板是固定在两端的链条上的。驱动链条就可以带动平行板运动从而实现收纸、折纸。 Fig. 6 and Fig. 7 are structural diagrams of the first conveyor belt of the present invention. In the figure, the protruding parallel plates of the conveyor belt are fixed on the chains at both ends. The driving chain can drive the movement of the parallel plate to realize paper collection and paper folding. the
图8、图9是本发明第二种输送带的结构图。图中,输送带突出的平行 Fig. 8 and Fig. 9 are structural diagrams of the second conveyor belt of the present invention. In the figure, the conveyor belt protrudes parallel
板是固定在底部的柔性(挠性)带上的。驱动柔性(挠性)带就可以带动平行板运动从而实现收纸、折纸。 The boards are attached to flexible (flexible) straps at the bottom. Driving the flexible (flexible) belt can drive the movement of the parallel plate to realize paper delivery and paper folding.
图10、图11是本发明第三种输送带的结构图。图中,输送带突出的平行板是由两条以上的线穿过每块板的下侧而将平行板按规定的距离串在一起的。驱动输送带就可以带动平行板运动从而实现收纸、折纸。 Fig. 10 and Fig. 11 are structural diagrams of the third conveyor belt of the present invention. In the figure, the protruding parallel plates of the conveyor belt are strung together at a specified distance by more than two lines passing through the underside of each plate. Driving the conveyor belt can drive the movement of the parallel plate to realize paper collection and paper folding. the
当然,输送带不止这3种结构,其重点在于让多块板按一定的距离排起来,组成一组可循环运动的板式带。这样2组此种板式带交错前进就可以实现收纸、折纸。如果在那些板上压些需要的槽,还可以将滤纸折成有槽的纸折。 Of course, the conveyor belt has more than these three structures, and the key point is to arrange multiple boards at a certain distance to form a group of board belts that can move cyclically. In this way, two groups of such plate belts can move forward in a staggered manner to realize paper delivery and paper folding. Filter paper can also be folded into grooved paper folds if desired grooves are pressed on those boards. the
这样,不管是那一种滤纸都可以折。而且调整方便,同时提高了生产效率。 In this way, no matter what kind of filter paper it is, it can be folded. Moreover, the adjustment is convenient, and the production efficiency is improved at the same time. the
Claims (4)
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CN201210340689.3A CN103662957A (en) | 2012-09-15 | 2012-09-15 | Origami method and device for producing filter elements |
PCT/CN2013/082753 WO2014040504A1 (en) | 2012-09-15 | 2013-08-31 | Paper folding method and device for manufacturing filter cartridges |
US14/426,994 US20150217965A1 (en) | 2012-09-15 | 2013-08-31 | Paper folding method and device for manufacturing filter cartridges |
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CN201210340689.3A CN103662957A (en) | 2012-09-15 | 2012-09-15 | Origami method and device for producing filter elements |
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Cited By (7)
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CN108249206A (en) * | 2016-12-29 | 2018-07-06 | 航天信息股份有限公司 | Invoice folding device, invoice folding system and invoice self-service terminal |
CN108249206B (en) * | 2016-12-29 | 2020-04-17 | 航天信息股份有限公司 | Invoice folding device, invoice folding system and invoice self-service terminal |
CN106827677A (en) * | 2017-04-06 | 2017-06-13 | 济南多舜信息科技有限公司 | Suitable for the device and method of the crimped HEPA filter paper of different air-conditioning filter cleaners |
CN110722837A (en) * | 2019-10-24 | 2020-01-24 | 上海峰晟机械设备有限公司 | High-speed reciprocating type folding mechanism of adjustable pivot angle |
CN110722837B (en) * | 2019-10-24 | 2024-06-07 | 上海峰晟智造科技有限公司 | High-speed reciprocating folding mechanism with adjustable swing angle |
CN112516684A (en) * | 2020-10-22 | 2021-03-19 | 九江七所精密机电科技有限公司 | Nondestructive pleating process for filter material |
CN112848517A (en) * | 2021-01-23 | 2021-05-28 | 高不齐 | Preparation method of cotton soft tissue for infants |
Also Published As
Publication number | Publication date |
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US20150217965A1 (en) | 2015-08-06 |
WO2014040504A1 (en) | 2014-03-20 |
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