CN103662732A - Conveyor belt breakage prevention device of belt conveyor - Google Patents
Conveyor belt breakage prevention device of belt conveyor Download PDFInfo
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- CN103662732A CN103662732A CN201310742734.2A CN201310742734A CN103662732A CN 103662732 A CN103662732 A CN 103662732A CN 201310742734 A CN201310742734 A CN 201310742734A CN 103662732 A CN103662732 A CN 103662732A
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Abstract
The invention discloses a conveyor belt breakage prevention device of a belt conveyor. The conveyor belt breakage prevention device is mainly composed of a carrier roller supporting system, a capturing system, a belt breakage detection system and a control system. The conveyor belt breakage prevention device of the belt conveyor is characterized in that the capturing system is mainly composed of a center carrier roller mechanism, an upper brake block mechanism, a lower brake block, a motor driving system and a supporting mechanism. The supporting mechanism is composed of a base, a center carrier roller support, a support, a guiding supporting frame and an upper supporting frame. The upper brake block mechanism is mainly composed of an electromagnet, a round guide rail, an upper brake block, an upper brake block sleeve and a guiding sleeve. The motor driving system is mainly composed of a motor, a coupler and a bidirectional threaded screw rod. The belt breakage detection system is mainly composed of an adjusting bolt, a detection device supporting block, a strong spring, a rear sliding block, a front sliding block, a bearing support, a roller shaft, a bearing and a trapezoid guide rail. The control system comprises a PLC, a belt breakage signal detection proximity switch, an upper brake block proximity switch, a lower brake block proximity switch, an upper brake block stroke switch, an upper brake block sleeve stroke switch, a motor driver and an electromagnet driver.
Description
Technical field
The present invention relates to mine mechanism technology, be specially a kind of conveyor belt breakage fender guard of belt conveyer.This belt break protection device is driven by motor, and two brake shoes up and down of design can compress load-transfer device simultaneously, thereby broken belt protector is provided.
Background technology
Belt conveyer is very general a kind of continuous transport equipment in producing, and in all departments such as coal, metallurgy, building materials, is widely used.It has the advantages such as transport capacity is strong, working resistance is little, consumption of current is little, transportation range is long, long service life.
Existing belt of belt conveyor belt break protection device, because brake shoe on it has sponson, has inhibition to the conveying of the ores such as coal, even can cause danger.For this reason, someone has studied a kind of " the upper openable wedge type belt type conveyer broken-belt protecting device of brake shoe " (referring to ZL200620170965.6), on it, the brake control lever of brake shoe is connected with the turning cylinder in axle sleeve on upper brake shoe fixed mount, and pull brake control lever by torsion spring, " L " shape position-limited lever is enclosed within on turning cylinder, vertical rod partly limits brake control lever, the swing of the upper brake shoe of cross bar restriction; When broken belt occurs, the wedge shape brake shoe upward movement of below, makes cross bar discharge upper brake shoe, and torsion spring drives upper brake shoe to swing to belt top, together with the wedge shape brake shoe rising, broken belt is clamped.But still there are some shortcomings in this belt break protection device: although 1. upper brake shoe swing position is made to restriction, its swing still has impact load, has potential safety hazard; 2. trigger process is that the process that flip flop equipment initiation screw and spacing steel plate depart from has certain uncertainty, and sensitivity is lower, and needs often to safeguard; 3. the friction between belt conveyor and lower wedge block can reduce the service life of load-transfer device.
Summary of the invention
For the deficiencies in the prior art, the technical matters that quasi-solution of the present invention is determined is: the conveyor belt breakage fender guard that a kind of belt conveyer is provided.It is high that this device has automatic controlling level, regulates processing speed fast, and working stability is reliable, and structure is relatively simple, and save electric energy, the features such as low-carbon environment-friendly.
The technical scheme that the present invention solve the technical problem is: design a kind of conveyor belt breakage fender guard of belt conveyer, this belt break protection device is mainly by capturing system, broken belt checking system and composition of the control system;
Described capturing system is mainly comprised of central idler mechanism, brake application block mechanism, lower brake shoe, motor driven systems and supporting mechanism;
Described supporting mechanism is comprised of arresting agency base, central idler bearing, arresting agency bearing, guiding trestle and upper bracket; Described arresting agency base and central idler bearing and existing mechanism similar (referring to patent ZL200720041149.X); One end of described central idler bearing and arresting agency bearing is bolted and is installed on arresting agency base; Described arresting agency bearing and arresting agency base tilt certain angle and angle identical; The other end of described arresting agency bearing is fixedly connected with upright support mechanism; Described upright support mechanism is vertical with base, and the other end is fixed by bolt and base; Described guiding trestle inside is dovetail slideway; Described guiding trestle is bolted and is installed on arresting agency bearing; Described upper bracket is fixedly connected with guiding trestle;
Described brake application block mechanism is mainly comprised of electromagnet, round guide, upper brake shoe, upper brake shoe cover and dovetail form guide groove; Described upper brake shoe end is dovetail form, and there is through hole at the center in dovetail cross section; Described upper brake shoe front portion is rectangle, intermediate rectangular groove, and rectangular channel end is semicircle, and its size is slightly large compared with bidirectional helical leading screw diameter, and described round guide is placed in brake shoe through hole; Described upper brake shoe cover is inner to be coordinated with upper brake shoe, and outside coordinates with guiding trestle guide rail; Described electromagnet is reciprocating sliding formula electromagnet, is bolted on upper bracket; Described guiding trestle is fixedly installed on arresting agency bearing with certain angle of inclination by bolt; Described lower brake shoe is comprised of lower brake shoe front portion, middle part, afterbody; Lower brake shoe front portion is cuboid brake shoe, and its height dimension is larger than middle part and afterbody, so as with the good grip belts of upper brake shoe; There is tapped bore at lower brake shoe middle part, coordinates with bidirectional helical leading screw bottom; Lower brake shoe afterbody is dovetail form, matches with the dovetail slideway of guiding trestle, and lower brake shoe afterbody center is hollow structure, to alleviate its weight;
Described motor driven systems is mainly comprised of motor, coupler and bidirectional helical leading screw; Described motor is the motor with retarder; Between described motor and bidirectional helical leading screw, by coupler, be connected; Described bidirectional helical leading screw is for process the axle of two kinds of rotation direction screw threads on same axle, the pitch of described two kinds of screw threads can be identical also can be different, to regulate the distance between upper and lower brake shoe and belt conveyor; The positive rotation direction screw thread in described bidirectional helical leading screw bottom coordinates with lower brake shoe, and top derotation coordinates with upper brake shoe cover to screw thread;
Described broken belt checking system is mainly comprised of adjusting bolt, detecting device back-up block, brute spring, rear slider, front-slider, bearing brackett, Roller Shaft, bearing and trapezoidal rails; The bracing or strutting arrangement that described detecting device back-up block is checking system, its end is fixedly installed in the head and end of belt conveyor support; Described adjusting bolt is installed on rear slider end, for regulating and the fixing position of rear slider; Described brute spring is installed on the front end of rear slider; There is trapezoidal rails described detecting device back-up block inside, so that front-slider slides thereon; The front end of described brute spring gos deep in the end blind hole of front-slider, guarantees the stability of spring stress; Described bearing brackett is installed on the front end of front-slider, and bearing is equipped with in inside, the rotation of bearings roller axle;
Described control system is to take the control system that PLC is core.Described control system comprises that PLC, broken belt signal detection approach switch, upper and lower brake shoe approach switch, upper brake shoe travel switch, upper brake shoe cover travel switch, motor driver and magnet driver form; Described broken belt signal detection approach switch is installed on the rear slider end of broken belt signal detection system; It is anterior that described upper and lower brake shoe approach switch is installed on lower brake shoe; Described upper brake shoe travel switch is installed on brake shoe cover inside and upper brake shoe cooperation place; Described upper brake shoe cover travel switch is installed on the extreme position of the upper brake shoe cover on arresting agency bearing; Described motor driver and magnet driver are installed in PLC control housing;
In PLC, write pre-set programs, during start, first PLC is carried out to power-on self-test and initialization, then enter mode of operation.When there is no the input of broken belt signal, PLC controls capturing system and keeps current state; When broken belt occurs, broken belt signal detection approach switch is inputted PLC by signal, and PLC controls and sends alerting signal, controls magnet driver drive magnetic simultaneously and carries out the action that the upper brake shoe of promotion moves downward; When upper brake shoe touches brake shoe travel switch, motor driver drive motor rotates, and drives upper and lower brake shoe move toward one another, and when its spacing arrives approach switch setting space, motor driver drive motor stops operating; Unload the material on load-transfer device, close the reversion of annunciator motor driver drive motor simultaneously, to repair or change load-transfer device; When turning to upper brake shoe cover and touch upper brake shoe cover travel switch, the stall of motor driver drive motor; Magnet driver drive magnetic is carried out and is pulled brake shoe action; Capturing system restPoses, and continues to detect broken belt signal; PLC connects upper computer, detects the state of each sensor, after processing, the running state of load-transfer device is shown.
Compared with prior art, the beneficial effect of belt break protection device of the present invention is:
1, degree of automation is high, and the present invention adopts belt break protection device PLC electrical control, when broken belt detecting device detects broken belt signal, rapidly this signal is flowed to PLC, in PLC, pre-set programs starts corresponding actions, regulates in time processing, speed is fast, and the degree of automatically controlling is high;
2, accuracy improves, the signal supervisory instrument of belt break protection device of the present invention is simple in structure and reliable and stable, the generation of broken belt signal can accurately be detected, the shutdown that can also avoid maloperation to bring, reduce unnecessary economic loss, in magnet control, brake shoe enters in brake shoe cover, and it is all the transmission with certain precision that PLC controls electric machine rotation, and accuracy is higher;
3, save electric energy, low-carbon environment-friendly, in opposite directions or reverse motions, is a kind of advanced person's type of drive when motor driven systems of the present invention adopts a set of electric system to control upper and lower brake shoe, compared with other modes, saves a large amount of electric energy.
Accompanying drawing explanation
Fig. 1 is the overall installation structural representation of a kind of embodiment of belt break protection device of the present invention;
Fig. 2 is the capturing system structural representation of a kind of embodiment of belt break protection device of the present invention;
Fig. 3 is that the A of brake application block mechanism of a kind of embodiment of belt break protection device of the present invention (in Fig. 2) is to structural representation;
Fig. 4 is that the upper brake shoe of a kind of embodiment of belt break protection device of the present invention coordinates the structural representation of section with upper brake shoe cover;
Fig. 5 is that the B of arresting agency of a kind of embodiment of belt break protection device of the present invention (in Fig. 2) is to structural representation;
Fig. 6 is the brake application block structure schematic diagram of a kind of embodiment of belt break protection device of the present invention;
Fig. 7 is the upper brake shoe nested structure schematic diagram of a kind of embodiment of belt break protection device of the present invention;
Fig. 8 is the lower brake shoe structural representation of a kind of embodiment of belt break protection device of the present invention;
Fig. 9 is the broken belt structure of the detecting device schematic diagram of a kind of embodiment of belt break protection device of the present invention;
Figure 10 is the C-C cross-sectional view of a kind of embodiment of belt break protection device of the present invention (in Fig. 9) broken belt detecting device;
Figure 11 is composition of the control system structure and the principle of work schematic diagram of a kind of embodiment of belt break protection device of the present invention;
Figure 12 is the control system schematic flow sheet of a kind of embodiment of belt break protection device of the present invention.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, further narrate the present invention, specific embodiment only, for describing the present invention in detail, does not limit the protection domain of the application's claim.The different specific embodiment that simultaneously all reference prior aries produce are the specific embodiment of the present invention.
The load-transfer device of the belt conveyer of the present invention's design or belt conveyor belt break protection device (being called for short belt break protection device, referring to Fig. 1-12), adopt modular design, mainly carrying roller support system 1, capturing system 2, broken belt checking system 3 and control system 4, consists of.Capturing system 2, broken belt checking system 3 and control system 4 are the design's core content; Carrying roller support system 1 is the existing mechanism of belt conveyer itself, and it is used for supporting the load-transfer device (referring to Fig. 1) of conveyer;
Described capturing system 2 is comprised of central idler mechanism 2.1, brake application block mechanism 2.2, lower brake shoe 2.3, motor driven systems 2.5 and supporting mechanism 2.6.
Described supporting mechanism 2.6 is comprised of arresting agency base 2.6.1, central idler bearing 2.6.2, arresting agency bearing 2.6.3, guiding trestle 2.6.4 and upper bracket 2.6.5; Described arresting agency base 2.6.1 and central idler bearing 2.6.2 and existing mechanism similar (referring to patent ZL200720041149.X); One end of described central idler bearing 2.6.2 and arresting agency bearing 2.6.3 is bolted and is installed on arresting agency base 2.6.1; Described arresting agency bearing 2.6.3 and the arresting agency base 2.6.1 suitable angle angle that tilts, and angle angle is identical; The other end of described arresting agency bearing 2.6.3 is fixedly connected with upright support mechanism; Described upright support mechanism is vertical with arresting agency base 2.6.1, and the other end is fixed by bolt and arresting agency base 2.6.1; Described guiding trestle 2.6.4 inside is dovetail slideway 2.6.4.1; Described guiding trestle 2.6.4 is bolted and is installed on arresting agency bearing 2.6.3; Described upper bracket 2.6.5 is fixedly connected with (referring to Fig. 2) with guiding trestle 2.6.4.
Described brake application block mechanism 2.2 forms (referring to Fig. 2,3) by electromagnet 2.2.1, round guide 2.2.2, upper brake shoe 2.2.3, upper brake shoe cover 2.2.4 and dovetail form guide groove 2.2.5; Described upper brake shoe 2.2.3 end 2.2.3.1 is dovetail form, and there is through hole 2.2.3.2(at the center in dovetail cross section referring to Fig. 6); The anterior 2.2.3.3 of described upper brake shoe is rectangle, intermediate rectangular groove 2.2.3.4, rectangular channel end is semicircle 2.2.3.5, its size is slightly large compared with bidirectional helical leading screw 2.5.3 diameter, described round guide 2.2.2 is placed in brake shoe through hole 2.2.3.2, is convenient to brake shoe 2.2.3 crank motion (referring to Fig. 3,5,6); The inner 2.2.4.3 of described upper brake shoe cover 2.2.4 coordinates with upper brake shoe 2.2.3, outside 2.2.4.2 coordinates with guiding trestle guide rail 2.6.4, tapped bore 2.2.4.1 coordinates with bidirectional helical leading screw 2.5.3 top, can slide up and down along with the rotation of bidirectional helical leading screw 2.5.3 (referring to Fig. 4,5,7); Described electromagnet 2.2.1 is reciprocating sliding formula electromagnet, be bolted on upper bracket 2.6.5, when switching on, electromagnet 2.2.1 attracts the top of upper brake shoe 2.2.3 in upper bracket 2.6.5, when electromagnet 2.2.1 dead electricity, upper brake shoe 2.2.3 slides down in upper brake shoe cover 2.2.4 along round guide 2.2.2 and dovetail form guide groove 2.2.5 by self gravitation; (referring to Fig. 3) described guiding trestle 2.6.4 is fixedly installed on arresting agency bearing 2.6.3 with certain angle of inclination by bolt; Described lower brake shoe 2.3 is comprised of lower brake shoe anterior 2.3.1, middle part 2.3.2, afterbody 2.3.3; The anterior 2.3.1 of lower brake shoe is cuboid brake shoe, and its height dimension is larger than middle part and afterbody, so as with the good grip belts of upper brake shoe; Lower brake shoe middle part 2.3.2 has tapped bore 2.3.5, coordinates with bidirectional helical leading screw 2.5.3 bottom; Lower brake shoe afterbody 2.3.3 is dovetail form, matches with the dovetail slideway 2.6.4.1 of guiding trestle 2.6.4.For alleviating its weight, the lower brake shoe afterbody Center of belt break protection device of the present invention is that hollow structure 2.3.4(is referring to Fig. 5,8).
Described motor driven systems 2.5 is comprised of motor 2.5.1, coupler 2.5.2 and bidirectional helical leading screw 2.5.3; Described motor 2.5.1 is the motor with retarder; Between described motor 2.5.1 and bidirectional helical leading screw 2.5.3, by coupler 2.5.2, be connected; Described bidirectional helical leading screw 2.5.3 is for process the axle of two kinds of rotation direction screw threads on same axle, the pitch of described two kinds of screw threads can be identical also can be different, to regulate the distance between upper and lower brake shoe and belt conveyor; The positive rotation direction screw thread in described bidirectional helical leading screw 2.5.3 bottom coordinates with lower brake shoe 2.3, and top derotation coordinates (referring to Fig. 2,5) to screw thread with upper brake shoe cover 2.2.4.
Described broken belt checking system 3 forms (referring to Fig. 9) by adjusting bolt 3.1, detecting device back-up block 3.2, brute spring 3.4, rear slider 3.5, front-slider 3.6, bearing brackett 3.7, Roller Shaft 3.8, bearing 3.9 and trapezoidal rails 3.10; Described detecting device back-up block 3.2 is the bracing or strutting arrangement of checking system 3, and its end is fixedly installed in the head and end (referring to Fig. 1) of belt conveyor support; Described adjusting bolt 3.1 is installed on rear slider 3.5 ends, for regulating and the fixing position of rear slider 3.5; Described brute spring 3.4 is installed on the front end of rear slider 3.5; There is trapezoidal rails 3.10 described detecting device back-up block 3.2 inside, so that front-slider 3.6 slides thereon (referring to Figure 10); The front end of described brute spring 3.4 gos deep in the end blind hole of front-slider 3.6, guarantees the stability of spring stress; Described bearing brackett 3.7 is installed on the front end of front-slider 3.6, and bearing 3.9 is equipped with in inside, the rotation of bearing 3.9 support rollers axles 3.8.
Described control system 4 is to take the control system (with reference to Figure 11) that PLC is core.Described control system 4 comprises PLC, broken belt signal detection approach switch 4.1, upper and lower brake shoe approach switch 4.2, upper brake shoe travel switch 4.3, upper brake shoe cover travel switch 4.4, motor driver and magnet driver; Described broken belt signal detection approach switch 4.1 is installed on rear slider 3.5 ends of broken belt signal detection system 3; Described upper and lower brake shoe approach switch 4.2 is installed on the anterior 2.3.1 of lower brake shoe; Described upper brake shoe travel switch 4.3 is installed on the inner 2.2.4.3 of brake shoe cover 2.2.4 and upper brake shoe 2.2.3 cooperation place; Described upper brake shoe cover travel switch 4.4 is installed on the extreme position of the upper brake shoe cover 2.2.4 on arresting agency bearing 2.6.3; Described motor driver and magnet driver are installed in PLC control housing.
In control system PLC, write pre-set programs (with reference to Figure 12), during start, first PLC is carried out to power-on self-test and initialization, then enter mode of operation.When there is no the input of broken belt signal, PLC controls capturing system 2 and keeps current state; When broken belt occurs, broken belt signal detection approach switch 4.1 is inputted PLC by signal, and PLC controls and sends alerting signal, controls magnet driver drive magnetic 2.2.1 simultaneously and carries out the action that the upper brake shoe 2.2.3 of promotion moves downward; When upper brake shoe 2.2.3 touches brake shoe travel switch 4.3, motor driver drive motor 2.5.1 rotates, drive upper and lower brake shoe 2.2.3,2.3 move toward one another, when its spacing arrives approach switch 4.2 setting space, motor driver drive motor 2.5.1 stops operating; Unload the material on load-transfer device, close annunciator motor driver drive motor 2.5.1 reversion simultaneously, to repair or change load-transfer device; When turning to upper brake shoe cover 2.2.4 and touch upper brake shoe cover travel switch 4.4, motor driver drive motor 2.5.1 stall; Magnet driver drive magnetic is carried out and is pulled brake shoe 2.2.3 action; Capturing system 2 restPoses, and continues to detect to have or not broken belt signal; PLC connects upper computer, detects the state of each sensor, after processing, the running state of load-transfer device is shown.
Principle of work and the process of belt break protection device of the present invention are as follows:
When belt conveyor normally moves, Roller Shaft 3.8 is subject to the pressure of belt conveyor and compresses brute spring 3.4, and broken belt signal detection approach switch 4.1 detects front-slider 3.6 position signals for normal, therefore arresting agency 2 keeps this state, guarantees the normal operation of belt conveyor;
When broken belt accident occurs, belt conveyor weakens or disappears the power of Roller Shaft 3.8, front-slider 3.6 and Roller Shaft 3.8 are along trapezoidal rails 3.10 to front slide under the thrust of brute spring 3.4, and broken belt signal detection approach switch 4.1 detects the backward control system 4 of change in location of front-slider 3.6 and sends broken belt signal;
Control system 4 receives after broken belt signal, in electromagnet 2.2.1 promotion on PLC control upper bracket 2.6.5, brake shoe 2.2.3 is along round guide 2.2.2 and dovetail form guide groove 2.2.5 down sliding, enter (referring to Fig. 3,4) in brake shoe cover 2.2.4 and touch upper brake shoe travel switch 4.3, PLC controls motor 2.5.1 rotation subsequently, under the connection of coupler 2.5.2, bidirectional helical leading screw 2.5.3 rotates, brake shoe cover 2.2.4 and 2.3 while of lower brake shoe move toward one another (referring to Fig. 5) in drive, fast the belt conveyor of fracture is clamped, stop its downglide motion.
For avoiding pushing load-transfer device, cause secondary breakdown, the further feature of belt break protection device of the present invention is: between upper brake shoe cover 2.2.4 and lower brake shoe 2.3, be provided with upper and lower brake shoe approach switch 4.2.When clamping broken belt, the distance of upper brake shoe cover 2.2.4 and lower brake shoe 2.3 is within setpoint distance time, and upper and lower brake shoe approach switch 4.2 sends signal to PLC, controls motor 2.5.1 stall, and staff carries out settlement of accident, the material on unloading load-transfer device.
After material completion of discharge on load-transfer device, manually, to a reset switch signal of control system 4 inputs, PLC controls motor 2.5.1 reversion, and upper and lower brake shoe 2.2.3,2.3 is returned, and repairs simultaneously or change load-transfer device; When upper brake shoe cover 2.2.4 gets back to initial position, touch brake shoe cover travel switch 4.4, PLC controls motor 2.5.1 stall, controls electromagnet 2.2.1 and pulls brake shoe 2.2.3 along round guide 2.2.2 and dovetail form guide groove 2.2.5 upward movement to terminal; Described belt break protection device capturing system 2 turns back to initial condition.
Belt conveyor is repaired complete, during normal operation, and under the pressure of belt conveyor, forward and backward slide block 3.6, the 3.5 compression brute springs 3.4 of broken belt checking system 3, its spacing diminishes, and broken belt signal detection approach switch 4.1 detects load-transfer device for normal work; Control system 4 continues the operation conditions of monitor conveyor belts.
Obviously, conveyor belt breakage fender guard of the present invention can be exclusively used on belt conveyer on the one hand, to improve its work efficiency and safety; Though conveyor belt breakage fender guard of the present invention aims at the conveyor belt breakage of belt conveyer and designs on the other hand, it is applicable to other completely has in the similar machinery and equipment that has load-transfer device or a belt conveyor.
The present invention does not address part and is applicable to prior art.
Claims (4)
1. the conveyor belt breakage fender guard of a belt conveyer, this belt break protection device, mainly by carrying roller support system, capturing system, broken belt checking system and composition of the control system, is characterized in that described capturing system is mainly comprised of central idler mechanism, brake application block mechanism, lower brake shoe, motor driven systems and supporting mechanism;
Described supporting mechanism is comprised of arresting agency base, central idler bearing, arresting agency bearing, guiding trestle and upper bracket; One end of described central idler bearing and arresting agency bearing is bolted and is installed on arresting agency base; Described arresting agency bearing and the arresting agency base suitable angle that tilts, and angle is identical; The other end of arresting agency bearing is fixedly connected with upright support mechanism; Described upright support mechanism is vertical with arresting agency base, and the other end is fixed by bolt and arresting agency base; Described guiding trestle inside is dovetail slideway; Described guiding trestle is bolted and is installed on arresting agency bearing; Described upper bracket is fixedly connected with guiding trestle;
Described brake application block mechanism is mainly comprised of electromagnet, round guide, upper brake shoe, upper brake shoe cover and dovetail form guide groove; Described upper brake shoe end is dovetail form, and there is through hole at the center in dovetail cross section; Upper brake shoe front portion is rectangle, intermediate rectangular groove, and rectangular channel end is semicircle, and its size is slightly large compared with bidirectional helical leading screw diameter, and described round guide is placed in the through hole of brake shoe; Described upper brake shoe cover is inner to be coordinated with upper brake shoe, and outside coordinates with guiding trestle guide rail; Described electromagnet is reciprocating sliding formula electromagnet, is bolted on upper bracket; Described guiding trestle is fixedly installed on arresting agency bearing with certain angle of inclination by bolt; The front portion of described lower brake shoe is cuboid, and its height dimension is more bigger than the middle part of lower brake shoe and afterbody; There is tapped bore at the middle part of lower brake shoe, can coordinate with the bidirectional helical leading screw bottom of motor driven systems; Lower brake shoe afterbody is dovetail form, matches with the dovetail slideway of guiding trestle;
Described motor driven systems is mainly comprised of motor, coupler and bidirectional helical leading screw; Described motor is with retarder; Between motor and bidirectional helical leading screw, by coupler, be connected; Described bidirectional helical leading screw is for process the axle of two kinds of rotation direction screw threads on same axle, the pitch of two kinds of screw threads can be identical also can be different, to regulate the distance between upper and lower brake shoe and belt conveyor; The positive rotation direction screw thread of bidirectional helical leading screw bottom coordinates with lower brake shoe, and the derotation on top coordinates with upper brake shoe cover to screw thread;
Described broken belt checking system is mainly comprised of adjusting bolt, detecting device back-up block, brute spring, rear slider, front-slider, bearing brackett, Roller Shaft, bearing and trapezoidal rails; The bracing or strutting arrangement that described detecting device back-up block is checking system, its end is fixedly installed in the head and end of belt conveyor support; Adjusting bolt is installed on rear slider end, for regulating and the fixing position of rear slider; Brute spring is installed on the front end of rear slider; There is trapezoidal rails described detecting device back-up block inside, so that front-slider slides thereon; The front end of described brute spring gos deep in the end blind hole of front-slider; Bearing brackett is installed on the front end of front-slider, and bearing is equipped with in inside, the rotation of bearings roller axle;
Described control system is to take the control system that PLC is core, comprises PLC, broken belt signal detection approach switch, upper and lower brake shoe approach switch, upper brake shoe travel switch, upper brake shoe cover travel switch, motor driver and magnet driver; Described broken belt signal detection approach switch is installed on the rear slider end of broken belt signal detection system; It is anterior that upper and lower brake shoe approach switch is installed on lower brake shoe; Upper brake shoe travel switch is installed on brake shoe cover inside and upper brake shoe cooperation place; Upper brake shoe cover travel switch is installed on the extreme position of the upper brake shoe cover on arresting agency bearing; Motor driver and magnet driver are installed in PLC control housing;
In control system PLC, write pre-set programs: during start, first PLC is carried out to power-on self-test and initialization, then enter mode of operation; When there is no the input of broken belt signal, PLC controls capturing system and keeps current state; When broken belt occurs, broken belt signal detection approach switch is inputted PLC by signal, and PLC controls and sends alerting signal, controls magnet driver drive magnetic simultaneously and carries out the action that the upper brake shoe of promotion moves downward; When upper brake shoe touches brake shoe travel switch, motor driver drive motor rotates, and drives upper and lower brake shoe move toward one another, and when its spacing arrives approach switch setting space, motor driver drive motor stops operating; Unload the material on load-transfer device, close the reversion of annunciator motor driver drive motor simultaneously, to repair or change load-transfer device; When turning to upper brake shoe cover and touch upper brake shoe cover travel switch, the stall of motor driver drive motor; Magnet driver drive magnetic is carried out and is pulled brake shoe action; Capturing system restPoses, and continues to detect broken belt signal; PLC connects upper computer, detects the state of each sensor, after processing, the running state of load-transfer device is shown.
2. the conveyor belt breakage fender guard of belt conveyer according to claim 1, is characterized in that described lower brake shoe afterbody center is hollow structure.
3. the conveyor belt breakage fender guard of belt conveyer according to claim 1, is characterized in that between brake shoe cover and lower brake shoe, being provided with upper and lower brake shoe approach switch on described.
4. a belt conveyer, is characterized in that this conveyer is provided with the conveyor belt breakage fender guard of the belt conveyer described in claim 1,2 or 3.
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| CN107214557A (en) * | 2017-07-03 | 2017-09-29 | 成都智宸科技有限公司 | A kind of feeder |
| CN111907337A (en) * | 2015-05-29 | 2020-11-10 | 株式会社安川电机 | Conveying system and control method of conveying system |
| CN112551085A (en) * | 2020-12-01 | 2021-03-26 | 余松磊 | Longitudinal fracture protection device for conveyor belt |
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| CN107214557A (en) * | 2017-07-03 | 2017-09-29 | 成都智宸科技有限公司 | A kind of feeder |
| CN112551085A (en) * | 2020-12-01 | 2021-03-26 | 余松磊 | Longitudinal fracture protection device for conveyor belt |
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|---|---|
| CN103662732B (en) | 2015-09-23 |
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