CN103662126A - Automatic intelligent packaging machine for producing rubber powder on basis of waste tires - Google Patents
Automatic intelligent packaging machine for producing rubber powder on basis of waste tires Download PDFInfo
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- CN103662126A CN103662126A CN201310243909.5A CN201310243909A CN103662126A CN 103662126 A CN103662126 A CN 103662126A CN 201310243909 A CN201310243909 A CN 201310243909A CN 103662126 A CN103662126 A CN 103662126A
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Abstract
The invention discloses an automatic intelligent packaging machine for producing rubber powder on the basis of waste tires. The automatic intelligent packaging machine comprises a storage silo, a Roots blower drives an assistance blower to act on the upper portion of a cyclone dust collector through an air suction pipeline by means of a pulse dust collector, the storage silo and a dust collection pipeline, a rubber powder conveying pipeline connected with the cyclone dust collector reaches a finished rubber powder outlet of production equipment, a whole system is in a vacuum state at the moment, and under the action of suction force of the Roots blower, and dust removal and packaging of the rubber powder are completed. The problems that during current production of the rubber powder, the rubber powder is produced in a scattered mode, packaged respectively and conveyed in an exposed mode, manpower resources are wasted and dust pollution to the environment is caused.
Description
Technical field
The invention belongs to chemical production technical field, relate to and utilize waste and old meridian rail tyre to produce rubber powder production facilities, especially relate to a kind of automated intelligent wrapping machine that utilizes producing rubber powder by waste tire.
Background technology
Utilize producing rubber powder by waste tire and fine glue powder, have at present multiple production technology and technology, comprising: the technical methods such as normal temperature method, liquid nitrogen freezing, air plavini, chemical assistant method, water slug method.Remove the process technology beyond normal temperature method production technology, all due to the unfavorable factor such as have that security risk coefficient is large, environmental is wide and manufacturing cost is high, be not used.Therefore, utilizing the processing technology of normal temperature method is domestic first-selection.Its processing technology is: junked tire (rail tyre more than 900cm)-cut side-slitting-stripping and slicing--coarse crushing-magnetic separation-fine grinding--magnetic separation-screening-isothermal to grind-pack.In the rubber powder course of processing, exist following drawback: the one, contaminated environment, affects workman healthy.At screening process finished product, export, owing to adopting open belt conveyor mode of movement, in conveying, exposed rubber powder forms floating, become workshop dust, when a workshop has multiple devices (cover) to produce simultaneously, form a plurality of environomental pollution sources, affect workman healthy, can not meet environmentally friendly and requirement cleaner production; The 2nd, waste of human resource, has increased productive costs.On every (cover) equipment, there is a finished product outlet, all must be equipped with 1 packer that weighs, form waste of human resource, increased manufacturing cost; The 3rd, degree of automation is low.In production process, every (cover) production facilities is all gone alone, and is difficult to form automation, and production efficiency is low, can not meet scale industry development requirement.Therefore, invent a kind of automatic collecting dust-removing wrapping machine of producing rubber powder by waste tire system that utilizes.Improve rubber powder production automation level, eliminate process environment and pollute, reduce manufacturing cost and cost of human resources, realize production process product-collecting, dedusting, weigh packaging integrated become inevitable.
Summary of the invention
The technical problem to be solved in the present invention is: for producing rubber powder by waste tire system rubber powder dispersion processing, pack respectively, exposed conveying, waste of human resource, the situation of environment dust pollution, provide a kind of, elimination environmental pollution high to producing rubber powder by waste tire system automation degree, the automated intelligent wrapping machine of the producing rubber powder by waste tire reducing production costs.
For addressing the above problem, the technical solution adopted in the present invention is:
The automated intelligent wrapping machine of producing rubber powder by waste tire, comprise storage bin, described storage bin is the little body structure in large bottom, top, bottom is provided with support, storage bin inside is divided into two storage bins in left and right, sealing each other, left storage bin top is connected with pulse dust collector and power-assisted blower fan, and right storage bin top is connected with duct cyclone; Left and right storage bin bottom is respectively provided with a discharging opening, each discharging opening is connected with automatic packaging machine respectively, the top of duct cyclone is connected with dust sucting pipeline, rubber powder delivery duct respectively, the other end of the dust sucting pipeline being connected with duct cyclone is connected with left storage bin, the other end of rubber powder delivery duct is connected in the screening process finished product rubber powder exit of rubber powder production facilities, and rubber powder delivery duct is provided with rubber powder turnover switch; Described pulse dust collector is connected with roots blower by power-assisted blower fan, air-suction duct.
In described pulse dust collector, be provided with back-blowing device, described back-blowing device comprises heat pump, drum and automatic back blow controller (PLC), when pulse dust collector cloth bag outside face is covered with rubber powder dust, automatic back blow controller can start blowback, clean cloth bag appearance dust, dust falls to storage bin, and enters wrapping machine, so repeatedly works.
Described duct cyclone are the conical shell that top is thin, bottom is thick, are provided with similar to housing and are enclosed within the cone that stops in housing, described conical shell and stop and be provided with gap between cone in described housing.
The power of described roots blower is 15KW, and the power of power-assisted blower fan is 3KW; During work, according to entering rubber powder delivery duct rubber powder quantity and rubber powder production facilities start number of units on duty, automatically regulate the suction air volume of power-assisted blower fan, meet the work requirements under various production status;
During work, roots blower drives power-assisted blower fan through pulse dust collector by air-suction duct, storage bin, dust sucting pipeline arrives duct cyclone top, and on duct cyclone side outlet, rubber powder delivery duct arrives the outlet of rubber powder finished product and the switch of production facilities, when the time comes, whole system is interior in vacuum state, under the suction of roots blower, open rubber powder and carry switch, rubber powder enters duct cyclone by rubber powder delivery duct, under the effect of powerful centnifugal force, rubber powder is at conical shell and stop in the gap forming between cone and rotate downwards, form outer whirlpool, outer whirlpool arrives after cone base, under the effect of lower rotational gas flow and gravity, rubber powder all falls into right storage bin, simultaneously, whirlpool is transferred upwards, along stopping that the cone lumen shaft heart rotates up, and enter dust sucting pipeline, enter the dust of dust sucting pipeline, through left storage bin, go upward to pulse dust collector, be attached to dust-collecting bag surface, when cloth bag surface dust reaches a certain amount of, automatic back blow controller on pulse dust collector, start heat pump work, realize blowback, the dust that blowback is fallen enters left storage bin, enter the rubber powder of left and right two storage bins, respectively by the discharging opening of left and right two storage bins, through rubber powder automatic packaging machine automatic Weighing packing, turnover warehouse-in.
Beneficial effect of the present invention:
Owing to having adopted technique scheme, thoroughly solved dust pollution, realized system cleaner production, greatly improved equipment automatization level, useful labor rate is more than 20%, simultaneously, reduced product loss, reduced turnover rate more than 3%, 1500 tons of year recovery rubber powders, and reduced cost of human resources, actv. has increased economic benefit
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Fig. 1 is structural representation of the present invention.
In figure: 1, storage bin 2, support 3, right storage bin 4, left storage bin 5, pulse dust collector 6, power-assisted blower fan 7, duct cyclone 8, discharging opening 9, automatic packaging machine 10, dust sucting pipeline 11, rubber powder delivery duct 12, rubber powder pass in and out switch 13, roots blower 14, back-blowing device 15, air-suction duct 16, conical shell 17, stop cone 18, stop cone inner chamber
The specific embodiment
As shown in Figure 1, the automated intelligent wrapping machine of this producing rubber powder by waste tire, comprise storage bin 1, storage bin 1 is the little body structure in large bottom, top, and bottom is provided with support 2, and storage bin 1 inside is divided into two storage bins in left and right, sealing each other, left storage bin 4 tops are connected with pulse dust collector 5 and power-assisted blower fan 6, are provided with back-blowing device 14 in pulse dust collector, and right storage bin 3 tops are connected with duct cyclone 7; Left and right storage bin bottom is respectively provided with a discharging opening 8, each discharging opening 8 is connected with automatic packaging machine 9 respectively, the top of duct cyclone 7 is connected with dust sucting pipeline 10, rubber powder delivery duct 11 respectively, the other end of the dust sucting pipeline 10 being connected with duct cyclone 7 is connected with left storage bin 4, the other end of rubber powder delivery duct 11 is connected in the screening process finished product rubber powder exit of rubber powder production facilities, rubber powder delivery duct 11 is provided with rubber powder turnover switch 10, and pulse dust collector 5 is connected with roots blower 13 by power-assisted blower fan 6, air-suction duct 15.
During work, roots blower 13 drives power-assisted blower fan 6 through pulse dust collector 5 by air-suction duct 15, storage bin 1, dust sucting pipeline 10 arrives duct cyclone 7 tops, the rubber powder delivery duct being connected with duct cyclone 7 arrives the rubber powder finished product exit of production facilities, when the time comes, whole system is interior in vacuum state, under the suction of roots blower 13, open rubber powder and carry switch 12, rubber powder enters duct cyclone 7 by rubber powder delivery duct 11, under the effect of powerful centnifugal force, rubber powder is at conical shell 16 and stop between cone 17 in the gap forming and rotate downwards, form outer whirlpool, outer whirlpool arrives after cone base, under the effect of lower rotational gas flow and gravity, rubber powder all falls into right storage bin 3, simultaneously, whirlpool is transferred upwards, along stopping that cone inner chamber 18 axle center rotate up, and enter dust sucting pipeline 10, enter the dust of dust sucting pipeline 10, through left storage bin 4, go upward to pulse dust collector 5, be attached to dust-collecting bag surface, when cloth bag surface dust reaches a certain amount of, back-blowing device 14 on pulse dust collector 5 opens, and automatic back blow controller starts heat pump work, realize blowback, the dust that blowback is fallen enters left storage bin 4, enters the rubber powder of left and right two storage bins, respectively by the discharging opening 8 of left and right two storage bins, through rubber powder automatic packaging machine 9 automatic Weighing packings, turnover warehouse-in.
Claims (5)
1. the automated intelligent wrapping machine based on producing rubber powder by waste tire, it is characterized in that this automated intelligent wrapping machine, comprise storage bin, described storage bin is the little body structure in large bottom, top, storage bin inside is divided into two of the left and right storage bin sealing each other, left storage bin top is connected with pulse dust collector and power-assisted blower fan, and right storage bin top is connected with duct cyclone; Left and right storage bin bottom is respectively provided with a discharging opening, each discharging opening is connected with automatic packaging machine respectively, the top of duct cyclone is connected with dust sucting pipeline, rubber powder delivery duct respectively, the other end of the dust sucting pipeline being connected with duct cyclone is connected with left storage bin, the other end of rubber powder delivery duct is connected in the screening process finished product rubber powder exit of rubber powder production facilities, and described pulse dust collector is connected with roots blower by power-assisted blower fan, air-suction duct.
2. a kind of automated intelligent wrapping machine based on producing rubber powder by waste tire according to claim 1, it is characterized in that being provided with in pulse dust collector back-blowing device, described back-blowing device comprises heat pump, drum and automatic back blow controller, when pulse dust collector cloth bag outside face is covered with rubber powder dust, automatic back blow controller can start blowback, clean cloth bag appearance dust, and dust falls to storage bin, and enter wrapping machine, so repeatedly work.
3. a kind of automated intelligent wrapping machine based on producing rubber powder by waste tire according to claim 1, it is characterized in that described duct cyclone are the conical shell that top is thin, bottom is thick, in described housing, be provided with similar to housing and be enclosed within the cone that stops in housing, described stopping is provided with inner chamber in cone, described conical shell and stop and be provided with gap between cone.
4. a kind of automated intelligent wrapping machine based on producing rubber powder by waste tire according to claim 1, is characterized in that rubber powder delivery duct is provided with rubber powder turnover switch.
5. a kind of automated intelligent wrapping machine based on producing rubber powder by waste tire according to claim 1, is characterized in that storage bin bottom is provided with support.
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CN201310243909.5A CN103662126A (en) | 2013-06-07 | 2013-06-07 | Automatic intelligent packaging machine for producing rubber powder on basis of waste tires |
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CN201310243909.5A CN103662126A (en) | 2013-06-07 | 2013-06-07 | Automatic intelligent packaging machine for producing rubber powder on basis of waste tires |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105644816A (en) * | 2016-03-26 | 2016-06-08 | 江苏诚信药业有限公司 | Process system for preparing hyaluronic acid |
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CN202607878U (en) * | 2012-05-24 | 2012-12-19 | 山东舜合胶业有限公司 | Air-cooled dust removal device for producing fine rubber powder by means of waste tires |
CN203294322U (en) * | 2013-06-07 | 2013-11-20 | 山东舜合胶业有限公司 | Automatic and intelligent packing device for rubber powder |
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RU2240963C2 (en) * | 2002-07-12 | 2004-11-27 | Неретин Дмитрий Николаевич | Automatic apparatus for filling sealed tank |
CN101293218A (en) * | 2007-04-23 | 2008-10-29 | 昆山密友实业有限公司 | Non-flour dust overflow environment friendly intelligent fluidized bed airflow ultramicro crushing apparatus |
CN101081381A (en) * | 2007-07-07 | 2007-12-05 | 丁福万 | Cyclone separating device |
JP2009067424A (en) * | 2007-09-12 | 2009-04-02 | Takazono Sangyo Co Ltd | Dispensing packaging apparatus |
CN201530853U (en) * | 2009-11-17 | 2010-07-21 | 符邠怀 | Hot-dip galvanizing zinc dust recovery system |
CN102268696A (en) * | 2011-07-15 | 2011-12-07 | 傅文渊 | Method and apparatus for recovery of remaining alumina and dust collection in alumina discharge station |
CN202607878U (en) * | 2012-05-24 | 2012-12-19 | 山东舜合胶业有限公司 | Air-cooled dust removal device for producing fine rubber powder by means of waste tires |
CN203294322U (en) * | 2013-06-07 | 2013-11-20 | 山东舜合胶业有限公司 | Automatic and intelligent packing device for rubber powder |
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CN105644816A (en) * | 2016-03-26 | 2016-06-08 | 江苏诚信药业有限公司 | Process system for preparing hyaluronic acid |
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Application publication date: 20140326 |