CN103660070A - Aluminum fiber bundle reaction type melt impregnation equipment for continuous long aluminum fiber reinforced plastic production and impregnation method - Google Patents
Aluminum fiber bundle reaction type melt impregnation equipment for continuous long aluminum fiber reinforced plastic production and impregnation method Download PDFInfo
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- CN103660070A CN103660070A CN201310694439.4A CN201310694439A CN103660070A CN 103660070 A CN103660070 A CN 103660070A CN 201310694439 A CN201310694439 A CN 201310694439A CN 103660070 A CN103660070 A CN 103660070A
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Abstract
The invention relates to aluminum fiber bundle reaction type melt impregnation equipment for continuous long aluminum fiber reinforced plastic production. The impregnation equipment comprises an impregnation equipment casing, a reaction tank, an aluminum fiber dispersion impregnation rolling wheel, an impregnation equipment aluminum fiber inlet, an impregnation equipment aluminum fiber outlet, an impregnation equipment resin lead-in channel inlet and an impregnation equipment resin channel, wherein the reaction tank is provided with a reaction tank aluminum fiber inlet and a reaction tank aluminum fiber outlet, an aluminum fiber guiding post is connected between the reaction tank aluminum fiber outlet and the impregnation equipment aluminum fiber inlet, the aluminum fiber dispersion impregnation rolling wheel adopts a structure provided with a spiral groove and has a spiral-like shape, the bottom width of the groove is 6-10 mm, and the depth of the groove is 2-7 mm. The aluminum fiber bundle reaction type melt impregnation equipment and an impregnation method have the characteristics of lower processing cost, higher yield, higher product stability and higher material performance.
Description
Technical field
The invention belongs to new material modification processing technique field, be specifically related to continuously long aluminum fiber reinforced plastics and produce with aluminum fiber bundle response type infiltrated with molten metal equipment and wetting method.For the production of long aluminum fiber reinforced thermoplastics continuously.
Background technology
The aluminum fiber length of the aluminum fiber reinforced thermoplastics that traditional method of modifying is produced is generally less than 0.5mm, average length is 2-3mm, the stress destruction of its goods is mainly that aluminum fiber is extracted from matrix, and aluminum fiber is more short more easily to be extracted from matrix resin, and the intensity of goods is just lower.Eighties of last century latter stage, external modified plastic industry starts to emerge continuous long aluminum fiber reinforced thermoplastics (LFT).Compare with traditional aluminum fiber reinforced thermoplastics, the aluminum fiber length of LFT is obviously greater than the length of aluminum fiber in the reinforced plastics of produced in conventional processes.Because the length of aluminum fiber in LFT is longer, brought into play better the enhancing ability of aluminum fiber, thereby give rigidity, mechanical strength, impact strength, creep resistance that goods are higher, simultaneously because the length of aluminum fiber is longer, in the process of moulding, aluminum fiber is not easy to be orientated, so improved the defect of the easy buckling deformation of conventional aluminum fiber reinforced articles.Compare with traditional material, LFT has obviously high performance advantage and the dimensional stability of goods, so LFT material just becomes in composite markets the class new product in projection very soon.
This class material is as to mould the best solution of Dai Gang, by a large number for auto industry, to alleviate the weight of automobile, energy-saving and emission-reduction.As the bumper for automobile, instrument board support bracket, battery load-bearing groove, chair framework, the parts such as engine bonnet.Except for automotive field also for various fields such as household electrical appliances, environmental protection machinery, building, engineering, Aeronautics and Astronautics.
At present, the production of LFT material be take infiltrated with molten metal method as main.Its technical process is that aluminum fiber passes the die cavity that is full of melt under the effect of tractive force, and aluminum fiber bundle scatters in die cavity under the effect of interior arrangement, then by resin, is infiltrated the inside of aluminum fiber bundle, fully contacts with each aluminum filament.Then through the aluminum fiber bundle infiltrating, from infiltrating the outlet of equipment aluminum fiber, involve, then through continuous long aluminum fiber reinforced thermoplastics particle cooling, that be cut into Len req after drying.Yet can the key technology of this manufacture of materials be just resin and to aluminum fiber, infiltrate fully fast.Key technology is embodied in: 1) aluminum fiber is by infiltrating in equipment process, and the degree of wear is less, because if the serious immersion equipment that easily stops up of the degree of wear causes producing unstable; 2) aluminum fiber, through infiltrating in equipment process, is fully infiltrated by inner molten resin, and even resin-coating is to every aluminum fiber monofilament, because effect of impregnation is bad, the outward appearance of goods is floating fine serious, and the intensity of goods is not high simultaneously; 3) aluminum fiber is faster by the linear velocity of infiltration apparatus, and the output of LFT material is higher, and the processing cost of the LFT material of Unit Weight is lower simultaneously.Only have the infiltration equipment that above three key technologies can reach just to can be regarded as successful equipment.
France atropic company 1989 is at the disclosed Patents of Chinese patent CN1021643C, and the bending that it is characterized by a similar just profound curve infiltrates runner.The plastics that plastified enter in die cavity and contact with aluminum fiber, and aluminum fiber bundle, when the crest by curved channel and trough, scatters under the effect of tension force, is then melted resin and fully infiltrates.The advantage of this Patent design is that resin is better to the effect of impregnation of aluminum fiber, but exists very serious defect, be that aluminum filament is easily worn, especially hauling speed is faster, and the tension force that aluminum fiber is subject to is larger, more easily wearing and tearing, cause production unstable, even cause stopping production.We also consult and have verified the granted patent of domestic other companies or colleges and universities simultaneously.All exist in varying degrees some defects, can realize almost not having of above-mentioned 3 key technologies.
Summary of the invention
The object of the invention is for deficiency of the prior art, provide a kind of continuous long aluminum fiber reinforced plastics to produce and equip with aluminum fiber bundle response type infiltrated with molten metal.
One object more of the present invention is, provides a kind of use to infiltrate the method that equipment infiltrates aluminum fiber bundle for continuously long aluminum fiber reinforced plastics production.
For achieving the above object, the technical scheme that the present invention takes is: long aluminum fiber reinforced plastics is produced and equipped with aluminum fiber bundle response type infiltrated with molten metal continuously, comprise the housing that infiltrates equipment, reactive tank, aluminum fiber disperses to infiltrate running roller, infiltrate equipment aluminum fiber entrance, infiltrate the outlet of equipment aluminum fiber, infiltrate equipment resin introduction channel entrance and infiltrate equipment resin channels, described reactive tank is provided with reactive tank aluminum fiber entrance and the outlet of reactive tank aluminum fiber, the outlet of reactive tank aluminum fiber is equipped between aluminum fiber entrance and is connected aluminum fiber lead with infiltration, it is with helical groove structure that described aluminum fiber disperses to infiltrate running roller, shape is similar to screw thread, the wide 6-10mm of bottom portion of groove, the degree of depth of groove is 2-7mm.
Described infiltration equipment housing is the wear-resisting steel of crossing through over carburizing and nitrogen treatment.
The cross section of described reactive tank aluminum fiber entrance is that major axis is 3-8mm, the ellipse that minor axis is 2-6mm.
The cross section of described reactive tank aluminum fiber outlet is that major axis is 3-6mm, the ellipse that minor axis is 2-4mm.
Described infiltration equipment resin introduction channel entrance is a slit, and the gap of slit is 1-4mm.
The cross section of described infiltration equipment aluminum fiber entrance is that major axis is 3-6mm, the ellipse that minor axis is 2-7mm.
The cross section of described infiltration equipment aluminum fiber outlet is that major axis is 2-8mm, the ellipse that minor axis is 2-6mm.
In infiltrating equipment, aluminum fiber disperses infiltration running roller can arrange two, three or four
For realizing above-mentioned second object, the technical scheme that the present invention takes is:
Infiltrate equipment and infiltrate the method for aluminum fiber bundle for continuously long aluminum fiber reinforced plastics production, aluminum fiber is first by reactive tank and compatilizer generation graft reaction, then through infiltrating equipment aluminum fiber entrance, enter into infiltration equipment, molten resin enters into infiltration equipment die cavity through infiltrating equipment resin introduction channel, in being full of the die cavity of melt, infiltration running roller is walked around in the dislocation under tension force traction of aluminum fiber bundle, owing to infiltrating running roller, can make aluminum fiber fully scatter simultaneously, promote that molten resin infiltrates aluminum fiber bundle inner, then the aluminum fiber bundle fully being infiltrated involves from infiltrating the outlet of equipment aluminum fiber, the aluminum fiber bundle having infiltrated is through cooling, after oven dry, be cut into the continuous long aluminum fiber reinforced thermoplastics particle of Len req.
Compare with existing aluminum fiber infiltrated with molten metal equipment, the present invention has the following advantages: 1) aluminum fiber is by infiltrating in equipment process, and the degree of wear is less, because if the serious immersion equipment that easily stops up of the degree of wear causes stopping production; 2) aluminum fiber, through infiltrating in equipment process, is fully infiltrated by inner molten resin, and even resin-coating is to every aluminum fiber monofilament, because effect of impregnation is bad, the outward appearance of goods is floating fine serious, and the intensity of goods is not high simultaneously; 3) aluminum fiber is faster by the linear velocity of infiltration apparatus, and the output of LFT material is higher, and the processing cost of the LFT material of Unit Weight is lower simultaneously.4) because this infiltration equipment is provided with one, aluminum fiber is carried out to pretreated equipment---reactive tank (this reactive tank is grafted to the compatilizer of aluminum fiber and resin on aluminum fiber), strengthen the adhesion between resin and aluminum fiber, made the performance of end article can be very high.Feature of the present invention is lower processing cost, higher output, higher production stability, higher material property.
Accompanying drawing explanation
Fig. 1 is that aluminum fiber disperses to infiltrate running roller structural representation;
Fig. 2 is continuously that long aluminum fiber reinforced plastics is produced with aluminum fiber bundle response type infiltrated with molten metal equipment configuration schematic diagram.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment provided by the invention is elaborated.
The Reference numeral and the part that in accompanying drawing, relate to are as follows:
1 reactive tank
2 aluminum fiber leads
3 aluminum fibers disperse to infiltrate running roller
11 reactive tank aluminum fiber entrances
12 reactive tank aluminum fiber outlets
31 infiltrate equipment aluminum fiber entrance
32 infiltrate the outlet of equipment aluminum fiber
34 infiltrate equipment resin introduction channel entrance
35 infiltrate equipment resin channels
Please refer to Fig. 2, Fig. 2 be the present invention continuously long aluminum fiber reinforced plastics produce for aluminum fiber bundle response type infiltrated with molten metal equipment configuration schematic diagram.The housing of described infiltration equipment be one through the casing of over carburizing and nitrogen treatment, there is high temperature resistant, wear-resistant, that corrosive characteristic.The inner space of casing is reactive tank 1 and immersion slot.Described aluminum fiber disperses the two ends that infiltrate running roller 3 to be embedded on the biside plate of casing.And be provided with aluminum fiber entrance, outlet, the entrance of resin.Above-mentioned continuous long aluminum fiber reinforced plastics is produced with in aluminum fiber bundle response type infiltrated with molten metal equipment, and the cross section of described reactive tank aluminum fiber entrance 11 is that major axis is 3-8mm, the ellipse that minor axis is 2-6mm.The cross section of described reactive tank aluminum fiber outlet 12 is that major axis is 3-6mm, the ellipse that minor axis is 2-4mm.Described infiltration equipment resin introduction channel entrance 34 is slits, and the gap of slit is 1-4mm.The cross section of described infiltration equipment aluminum fiber entrance 31 is that major axis is 3-6mm, the ellipse that minor axis is 2-7mm.The cross section of described infiltration equipment aluminum fiber outlet 32 is that major axis is 2-8mm, the ellipse that minor axis is 2-6mm.Described aluminum fiber disperses to infiltrate running roller 3(and sees Fig. 1) be that shape is similar to screw thread with helical groove structure.The wide 6-10mm of bottom portion of groove, the degree of depth of groove is 2-7mm, (bottom portion of groove is wide also can 6-20mm, the degree of depth of groove can be also 3-10mm), aluminum fiber enter infiltrate equipment inner immersion slot after, along groove, be wrapped on roller, wind with one circuit and leave running roller from adjacent grooved tracks, then introduce the grooved tracks of next running roller.Between groove and groove, the width of dividing plate is 2-6mm.The number of turns of groove is at least the twice of aluminum fiber number of share of stock.It is two (three, four) or more than two that aluminum fiber disperse to infiltrate running roller 3 numbers.Reactive tank aluminum fiber outlet 12 is equipped between aluminum fiber entrance 31 and is connected aluminum fiber lead 2, the effect of aluminum fiber lead 2 with infiltration: this structure is a smooth cylinder, for auxiliary fiber bundle, changes direction.
Continuously long aluminum fiber reinforced plastics is produced with aluminum fiber bundle wetting method:
Aluminum fiber, first by reactive tank 1 and compatilizer generation graft reaction, then enters into infiltration equipment through infiltrating equipment aluminum fiber entrance 31.Molten resin enters into infiltration equipment die cavity through infiltrating equipment resin introduction channel.In being full of the die cavity of melt, infiltration running roller is walked around in the dislocation under tension force traction of aluminum fiber bundle, owing to infiltrating running roller, can make aluminum fiber fully scatter simultaneously, promote that molten resin infiltrates aluminum fiber bundle inner, the aluminum fiber bundle then fully being infiltrated involves from infiltrating equipment aluminum fiber outlet 32.The aluminum fiber bundle having infiltrated is through continuous long aluminum fiber reinforced thermoplastics particle cooling, that be cut into Len req after drying.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the inventive method; can also make some improvement and supplement, these improvement and supplement and also should be considered as protection scope of the present invention.
Claims (9)
1. continuously long aluminum fiber reinforced plastics is produced and is equipped with aluminum fiber bundle response type infiltrated with molten metal, it is characterized in that, comprise the housing that infiltrates equipment, reactive tank, aluminum fiber disperses to infiltrate running roller, infiltrate equipment aluminum fiber entrance, infiltrate the outlet of equipment aluminum fiber, infiltrate equipment resin introduction channel entrance and infiltrate equipment resin channels, described reactive tank is provided with reactive tank aluminum fiber entrance and the outlet of reactive tank aluminum fiber, the outlet of reactive tank aluminum fiber is equipped between aluminum fiber entrance and is connected aluminum fiber lead with infiltration, it is with helical groove structure that described aluminum fiber disperses to infiltrate running roller, shape is similar to screw thread, the wide 6-10mm of bottom portion of groove, the degree of depth of groove is 2-7mm.
2. infiltration equipment according to claim 1, is characterized in that, the cross section of described reactive tank aluminum fiber entrance is that major axis is 3-8mm, the ellipse that minor axis is 2-6mm.
3. infiltration equipment according to claim 1, is characterized in that, the cross section of described reactive tank aluminum fiber outlet is that major axis is 3-6mm, the ellipse that minor axis is 2-4mm.
4. infiltration equipment according to claim 1, is characterized in that, described infiltration equipment resin introduction channel entrance is a slit, and the gap of slit is 1-4mm.
5. infiltration equipment according to claim 1, is characterized in that, the cross section of described infiltration equipment aluminum fiber entrance is that major axis is 3-6mm, the ellipse that minor axis is 2-7mm.
6. infiltration equipment according to claim 1, is characterized in that, the cross section of described infiltration equipment aluminum fiber outlet is that major axis is 2-8mm, the ellipse that minor axis is 2-6mm.
7. infiltration equipment according to claim 1, is characterized in that, in infiltrating equipment, aluminum fiber disperses infiltration running roller can arrange two, three or four.
8. right to use requires the arbitrary described infiltration equipment of 1-8 to infiltrate continuously long aluminum fiber reinforced plastics and produces the method with aluminum fiber bundle, aluminum fiber is first by reactive tank and compatilizer generation graft reaction, then through infiltrating equipment aluminum fiber entrance, enter into infiltration equipment, molten resin enters into infiltration equipment die cavity through infiltrating equipment resin introduction channel, in being full of the die cavity of melt, infiltration running roller is walked around in the dislocation under tension force traction of aluminum fiber bundle, owing to infiltrating running roller, can make aluminum fiber fully scatter simultaneously, promote that molten resin infiltrates aluminum fiber bundle inner, then the aluminum fiber bundle fully being infiltrated involves from infiltrating the outlet of equipment aluminum fiber, the aluminum fiber bundle having infiltrated is through cooling, after oven dry, be cut into the continuous long aluminum fiber reinforced thermoplastics particle of Len req.
9. right to use requires the arbitrary described infiltration equipment of 1-8 to infiltrate continuously long aluminum fiber reinforced plastics and produces the method with aluminum fiber bundle, aluminum fiber is first by reactive tank and compatilizer generation graft reaction, then through infiltrating equipment aluminum fiber entrance, enter into infiltration equipment, molten resin enters into infiltration equipment die cavity through infiltrating equipment resin introduction channel, in being full of the die cavity of melt, infiltration running roller is walked around in the dislocation under tension force traction of aluminum fiber bundle, owing to infiltrating running roller, can make aluminum fiber fully scatter simultaneously, promote that molten resin infiltrates aluminum fiber bundle inner, then the aluminum fiber bundle fully being infiltrated involves from infiltrating the outlet of equipment aluminum fiber, the aluminum fiber bundle having infiltrated is through cooling, after oven dry, be cut into the continuous long aluminum fiber reinforced thermoplastics particle of Len req.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104875294A (en) * | 2015-05-28 | 2015-09-02 | 南京京锦元科技实业有限公司 | Glass fiber dispersing and guiding device |
CN108381816A (en) * | 2018-02-08 | 2018-08-10 | 浙江恩森化学科技有限公司 | Fiber film-coated braiding device and method |
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CN1037869A (en) * | 1988-04-19 | 1989-12-13 | 多纳德·E·布格 | Has the hull that extends fore and controllable air cushion air |
CN1282288A (en) * | 1997-10-17 | 2001-01-31 | 智索股份有限公司 | Process for preparation of fiber-filled thermoplastic resin composition |
CN201471619U (en) * | 2009-08-14 | 2010-05-19 | 扬州工业职业技术学院 | Dipping die head for preparing continuous fibre enhancement type composite material |
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US20130147083A1 (en) * | 2011-12-09 | 2013-06-13 | Ticona Llc | Impregnation Section of Die for Impregnating Fiber Rovings |
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Patent Citations (6)
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US3730678A (en) * | 1967-09-06 | 1973-05-01 | Burlington Industries Inc | Process for treating textile materials |
CN1037869A (en) * | 1988-04-19 | 1989-12-13 | 多纳德·E·布格 | Has the hull that extends fore and controllable air cushion air |
CN1282288A (en) * | 1997-10-17 | 2001-01-31 | 智索股份有限公司 | Process for preparation of fiber-filled thermoplastic resin composition |
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CN104875294A (en) * | 2015-05-28 | 2015-09-02 | 南京京锦元科技实业有限公司 | Glass fiber dispersing and guiding device |
CN108381816A (en) * | 2018-02-08 | 2018-08-10 | 浙江恩森化学科技有限公司 | Fiber film-coated braiding device and method |
CN108381816B (en) * | 2018-02-08 | 2020-02-04 | 恩森(台州)化学有限公司 | Fiber film-covering weaving device and method |
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