CN103660046B - Full-automatic cutting machine of light partition board and concrete slab - Google Patents
Full-automatic cutting machine of light partition board and concrete slab Download PDFInfo
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- CN103660046B CN103660046B CN201310674945.7A CN201310674945A CN103660046B CN 103660046 B CN103660046 B CN 103660046B CN 201310674945 A CN201310674945 A CN 201310674945A CN 103660046 B CN103660046 B CN 103660046B
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Abstract
The invention discloses a full-automatic cutting machine of a light partition board and a concrete slab which comprises a machine frame, a traveling gear, a clamping device, a cutting device, a hydraulic control device and an electric appliance automatic control device. The traveling gear comprises a front traveling wheel, a rear traveling wheel, a traveling motor, a traveling reduction gearbox and a transmission shaft; the clamping device comprises a fixed clamping arm, a movable clamping arm and a grip cylinder; the cutting device comprises a guide rail, a cutting idler wheel, a supporting board, a supporting shaft, a cutting shaft supporting arm, a cutting shaft, a cutting disc, a cutting motor, a hoist oil cylinder support, a hoist oil cylinder, a cutting traveling motor and a cutting traveling reduction gearbox; the hydraulic control device comprises a hydraulic oil pump, a hydraulic motor, a lifting electromagnetic reversing valve and a clamping electromagnetic reversing valve; the electric appliance automatic control device comprises a PLC, a left limiting switch, a right limiting switch, an upper limiting switch, a lower limiting switch and an encoder. Cutting, cutter feeding, clamping, distance measurement and traveling are fully and automatically controlled, time and labor are saved, and cutting is accurate and stable.
Description
Technical field
The present invention relates to the cutting machine of a kind of light cellular partition board or concrete slab, particularly a kind of light cellular partition board or concrete slab fully automatic cutting machine.
Background technology
At present, have the cutting of a kind of light cellular partition board or concrete slab cutting machine, feed, clamping, range finding, walking by manual hand manipulation, this method is in cutting process, the speed and strength of cutting is unstable, neglect fast neglecting slowly, not only waste time and energy, and cutting is inaccurate, not steady.
Summary of the invention
The technical problem to be solved in the present invention is the deficiency overcome in prior art, provides a kind of time saving and energy saving, accurate, the stable light cellular partition board of cutting or concrete slab fully automatic cutting machine.
Technical scheme of the present invention is as follows for achieving the above object:
Light cellular partition board or concrete slab fully automatic cutting machine, described fully automatic cutting machine comprises frame, running gear, clamping device, cutter sweep, hydraulic control device and appliance automatic control device, described running gear comprises frame front two jiaos of front walking wheels be rotationally connected, two jiaos, the frame rear portion rear walking wheel be rotationally connected, the walking motor that frame front is fixedly connected with, the power transmission shaft that walking reduction box and frame front are rotationally connected, walking motor is in transmission connection with walking reduction box, walking reduction box drives power transmission shaft, the two ends of power transmission shaft are fixedly connected with power transmission shaft sprocket wheel, power transmission shaft sprocket wheel is connected with the front walking wheel chain gear transmission that front walking wheel is fixedly connected with, described clamping device comprises fixing clamp arm that frame side is fixedly connected with and the hinged activity jig arm of opposite side, clamping cylinder is hinged with between activity jig arm and frame, the lower end of fixing clamp arm and activity jig arm is provided with steps up roller, steps up the two sides Structure deformation of roller and light cellular partition board, concrete slab, described cutter sweep comprises two guide rails that frame front is fixedly connected with, roll in two guide rails and be connected with cutting roller, cutting roller is rotationally connected with cutting roller shaft, cutting roller shaft is fixedly connected with gripper shoe, gripper shoe is rotatably connected to back shaft, the rear end of back shaft is fixedly connected with cutting axis support arm, cutting axis support arm lower end is rotatably connected to cutting axis, cutting axis is provided with cutting blade, described back shaft is fixedly connected with cutting electric machine bottom board, cutting electric machine bottom board is fixedly connected with cutting electric machine, cutting electric machine and cutting axis are in transmission connection, described gripper shoe is fixedly connected with hoist cylinder support, hoist cylinder is hinged with between hoist cylinder support and cutting axis support arm, described gripper shoe is fixedly connected with cutting walking motor and cutting walking reduction box, cut walking motor and cut reduction box of walking and be in transmission connection, cutting walking reduction box drives cutting walking gear axle, cutting walking gear axle two ends are fixedly connected with cutting walking gear, the upper surface of described two guide rails is fixedly connected with tooth bar, tooth bar is meshed with cutting walking gear, described hydraulic control device comprises hydraulic oil container, hydraulic oil pump, fluid pressure motor, lifting solenoid directional control valve, clamping solenoid directional control valve that frame is fixedly connected with, described fluid pressure motor and hydraulic oil pump are in transmission connection, described hydraulic oil container, hydraulic oil pump, lifting solenoid directional control valve, hoist cylinder are connected by hydraulic pressure of pipe line, and described hydraulic oil container, hydraulic oil pump, clamping solenoid directional control valve, clamping cylinder are connected by hydraulic pressure of pipe line, described appliance automatic control device comprises electric appliance box, the left limit switch that guide rail two ends are arranged and right limit switch, the upper limit position switch that the gripper shoe of the cutting axis support arm left and right sides is arranged and lower position switch, the encoder that fixing clamp arm is arranged, described encoder and light cellular partition board, the upper surface Structure deformation of concrete slab, PLC is provided with in described electric appliance box, described PLC, encoder, fluid pressure motor, cutting walking motor, walking motor, cutting electric machine, lifting solenoid directional control valve, clamping solenoid directional control valve, left limit switch, right limit switch, upper limit position switch, be electrically connected between lower position switch.
Described rear walking wheel is provided with electromagnetic brake disc, and electromagnetic brake disc is electrically connected with described PLC.
Described frame is also fixedly connected with water tank.
Described cutting axis support arm is also fixedly connected with cutting blade protective cover.
Advantage of the present invention: the cutting of this machine in light cellular partition board or concrete slab cutting process, feed, clamping, range finding, walking realize Automatic Control, time saving and energy saving, cutting accurately, steadily.
Accompanying drawing explanation
Fig. 1 is the structural representation of light cellular partition board of the present invention or concrete slab fully automatic cutting machine.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the right view of Fig. 1.
In figure: 1-cutting blade, 2-cutting axis, 3-cutting blade protective cover, 4-cutting axis support arm, 5-rear walking wheel, 6-frame, 7-guide rail, 8-cuts roller shaft, 9-cuts roller, 10-back shaft, 11-hoist cylinder, 12-hoist cylinder support, 13-cutting electric machine, 14-cutting electric machine bottom board, 15-gripper shoe, 16-cuts walking gear axle, 17-cuts walking gear, 18-tooth bar, 19-water tank, 20-hydraulic oil container, 21-fluid pressure motor, 22-hydraulic oil pump, 23-is elevated solenoid directional control valve, 24-clamps solenoid directional control valve, 25-walks motor, 26-walks reduction box, 27-power transmission shaft, 28-electric appliance box, 29-front walking wheel, 30-light cellular partition board, concrete slab, 31-activity jig arm, 32-clamping cylinder, 33-electromagnetic brake disc, 34-steps up roller, 35-encoder, 36-fixing clamp arm, 37-left limit switch, 38-cutting walking motor, 39-cutting walking reduction box, 40-right limit switch, 41-lower position switch, 42-upper limit position switch, 43-front walking wheel sprocket wheel, 44-PLC, 45-power transmission shaft sprocket wheel.
Detailed description of the invention
Embodiments of the invention are introduced below in conjunction with accompanying drawing:
As Fig. 1, Fig. 2, shown in Fig. 3, light cellular partition board or concrete slab fully automatic cutting machine, described fully automatic cutting machine comprises frame 6, running gear, clamping device, cutter sweep, hydraulic control device and appliance automatic control device, described running gear comprises the anterior two jiaos of front walking wheels be rotationally connected 29 of frame 6, the rear walking wheel 5 that two jiaos, frame 6 rear portion is rotationally connected, the walking motor 25 that frame 6 front portion is fixedly connected with, the power transmission shaft 27 that walking reduction box 26 and frame 6 front portion are rotationally connected, walking motor 25 is in transmission connection with walking reduction box 26, walking reduction box 26 drives power transmission shaft 27, the two ends of power transmission shaft 27 are fixedly connected with power transmission shaft sprocket wheel 45, power transmission shaft sprocket wheel 45 is in transmission connection with the front walking wheel sprocket wheel 43 that front walking wheel 29 is fixedly connected with, described clamping device comprises fixing clamp arm 36 that frame 6 side is fixedly connected with and the hinged activity jig arm 31 of opposite side, clamping cylinder 32 is hinged with between activity jig arm 31 and frame 6, fixing clamp arm 36 is provided with the lower end of activity jig arm 31 steps up roller 34, steps up the two sides Structure deformation of roller 34 and light cellular partition board, concrete floor 30, described cutter sweep comprises two guide rails 7 that frame 6 front portion is fixedly connected with, roll in two guide rails 7 and be connected with cutting roller 9, cutting roller 9 is rotationally connected with cutting roller shaft 8, cutting roller shaft 8 is fixedly connected with gripper shoe 15, gripper shoe 15 is rotatably connected to back shaft 10, the rear end of back shaft 10 is with being surely connected with cutting axis support arm 4, the lower end of cutting axis support arm 4 is rotatably connected to cutting axis 2, cutting axis 2 is provided with cutting blade 1, described back shaft 10 is fixedly connected with cutting electric machine bottom board 14, cutting electric machine bottom board 14 is fixedly connected with cutting electric machine 13, cutting electric machine 13 and cutting axis 2 are in transmission connection, described gripper shoe 15 is fixedly connected with hoist cylinder support 12, hoist cylinder 11 is hinged with between hoist cylinder support 12 and cutting axis support arm 4, described gripper shoe 15 is fixedly connected with cutting walking motor 38 and cutting walking reduction box 39, cut walking motor 38 and cut reduction box 39 of walking and be in transmission connection, cutting walking reduction box 39 drives cutting walking gear axle 16, cutting walking gear axle 16 two ends are fixedly connected with cutting walking gear 17, the upper surface of described two guide rails 7 is fixedly connected with tooth bar 18, tooth bar 18 is meshed with cutting walking gear 17, described hydraulic control device comprises hydraulic oil container 20, hydraulic oil pump 22, fluid pressure motor 21, lifting solenoid directional control valve 23, clamping solenoid directional control valve 24 that frame 6 is fixedly connected with, described fluid pressure motor 21 is in transmission connection with hydraulic oil pump 22, described hydraulic oil container 20, hydraulic oil pump 22, lifting solenoid directional control valve 23, hoist cylinder 11 are connected by hydraulic pressure of pipe line, and described hydraulic oil container 20, hydraulic oil pump 22, clamping solenoid directional control valve 24, clamping cylinder 32 are connected by hydraulic pressure of pipe line, described appliance automatic control device comprises electric appliance box 28, the left limit switch 37 that guide rail 7 two ends are arranged and right limit switch 40, the upper limit position switch 42 that the gripper shoe 15 of cutting axis support arm 4 left and right sides is arranged and lower position switch 41, the encoder 35 that fixing clamp arm is arranged, described encoder 35 and light cellular partition board, the upper surface Structure deformation of concrete slab 30, PLC44 is provided with in described electric appliance box, described PLC44, encoder 35, fluid pressure motor 21, cutting walking motor 38, walking motor 25, cutting electric machine 13, lifting solenoid directional control valve 23, clamping solenoid directional control valve 24, left limit switch 37, right limit switch 40, upper limit position switch 42, be electrically connected between lower position switch 41.The cutting of this machine in light cellular partition board, concrete slab cutting process, feed, clamping, range finding, walking realize Automatic Control, time saving and energy saving, and cutting accurately, steadily.
Described rear walking wheel 5 is provided with electromagnetic brake disc 33, and electromagnetic brake disc 33 is electrically connected with described PLC44.
Described frame 6 is also fixedly connected with water tank 19.
Described cutting axis support arm 4 is also fixedly connected with cutting blade protective cover 3.
Operation principle of the present invention:
First the present invention is pulled to above light cellular partition board or concrete slab, open fluid pressure motor 21, clamping cylinder 32 shrink make fixing clamp arm 36, activity jig arm 31 lower end step up the two sides that roller 34 clamps light cellular partition board or concrete slab, hoist cylinder 11 extends, and cutting blade 1 is declined, and when cutting axis support arm 4 touches lower position switch 41, cutting electric machine 13, cutting walking motor 38 start, then inject water by water tank 19, cutting blade 1 pair of light cellular partition board of High Rotation Speed or concrete slab cut, and the water in water tank 19 flows on cutting blade 1, cools cutting blade 1, while cutting, cutting walking motor 38 drives cutting walking reduction box 39, cutting walking reduction box 39 drives cutting walking gear axle 16 rotate and cutting walking gear 14 is rotated, tooth bar 18 reacts on cutting walking gear 14 and drives gripper shoe 15 to move from right to left, realize cutting blade 1 feed from right to left, complete the cutting to light cellular partition board or concrete slab, when gripper shoe 15 touches left limit switch 37, hoist cylinder shrinks, cutting blade 1 is made to increase, when cutting axis support arm 4 touches upper limit position switch 42, cutting electric machine 13 quits work, cutting walking motor 38 rotates backward, gripper shoe 15 is moved from left to right, when gripper shoe 15 touches right limit switch 40, walking motor 25 starts, walking motor 25 drives walking reduction box 26, walking reduction box 26 drives power transmission shaft 27 to rotate, the power transmission shaft sprocket wheel 45 at the two ends of power transmission shaft 27 drives the front walking wheel sprocket wheel 43 that front walking wheel 29 is fixedly connected with to rotate, thus drive front walking wheel 29 to rotate, complete machine is moved forward along light cellular partition board or concrete slab 30, while complete machine moves forward along light cellular partition board or concrete slab 30, encoder 35 rolls at the upper surface of light cellular partition board, concrete slab 30, calculate the distance of walking, when reaching the distance preset, electromagnetic brake disc 33 is braked, make complete machine stop location, carry out next round cutting work.
More than by the detailed description of the invention of embodiment form, the present invention is described in detail, but this should be interpreted as that the above-mentioned subject area of the present invention is only limitted to above detailed description of the invention, all based on foregoing of the present invention thus realize technology all belong to scope of the present invention.
Claims (4)
1. light cellular partition board or concrete slab fully automatic cutting machine, it is characterized in that: described fully automatic cutting machine comprises frame, running gear, clamping device, cutter sweep, hydraulic control device and appliance automatic control device, described running gear comprises frame front two jiaos of front walking wheels be rotationally connected, two jiaos, the frame rear portion rear walking wheel be rotationally connected, the walking motor that frame front is fixedly connected with, the power transmission shaft that walking reduction box and frame front are rotationally connected, walking motor is in transmission connection with walking reduction box, walking reduction box drives power transmission shaft, the two ends of power transmission shaft are fixedly connected with power transmission shaft sprocket wheel, power transmission shaft sprocket wheel is connected with the front walking wheel chain gear transmission that front walking wheel is fixedly connected with, described clamping device comprises fixing clamp arm that frame side is fixedly connected with and the hinged activity jig arm of opposite side, clamping cylinder is hinged with between activity jig arm and frame, the lower end of fixing clamp arm and activity jig arm is provided with steps up roller, steps up the two sides Structure deformation of roller and light cellular partition board, concrete slab, described cutter sweep comprises two guide rails that frame front is fixedly connected with, roll in two guide rails and be connected with cutting roller, cutting roller is rotationally connected with cutting roller shaft, cutting roller shaft is fixedly connected with gripper shoe, gripper shoe is rotatably connected to back shaft, the rear end of back shaft is fixedly connected with cutting axis support arm, cutting axis support arm lower end is rotatably connected to cutting axis, cutting axis is provided with cutting blade, described back shaft is fixedly connected with cutting electric machine bottom board, cutting electric machine bottom board is fixedly connected with cutting electric machine, cutting electric machine and cutting axis are in transmission connection, described gripper shoe is fixedly connected with hoist cylinder support, hoist cylinder is hinged with between hoist cylinder support and cutting axis support arm, described gripper shoe is fixedly connected with cutting walking motor and cutting walking reduction box, cut walking motor and cut reduction box of walking and be in transmission connection, cutting walking reduction box drives cutting walking gear axle, cutting walking gear axle two ends are fixedly connected with cutting walking gear, the upper surface of described two guide rails is fixedly connected with tooth bar, tooth bar is meshed with cutting walking gear, described hydraulic control device comprises hydraulic oil container, hydraulic oil pump, fluid pressure motor, lifting solenoid directional control valve, clamping solenoid directional control valve that frame is fixedly connected with, described fluid pressure motor and hydraulic oil pump are in transmission connection, described hydraulic oil container, hydraulic oil pump, lifting solenoid directional control valve, hoist cylinder are connected by hydraulic pressure of pipe line, and described hydraulic oil container, hydraulic oil pump, clamping solenoid directional control valve, clamping cylinder are connected by hydraulic pressure of pipe line, described appliance automatic control device comprises electric appliance box, the left limit switch that guide rail two ends are arranged and right limit switch, the upper limit position switch that the gripper shoe of the cutting axis support arm left and right sides is arranged and lower position switch, the encoder that fixing clamp arm is arranged, described encoder and light cellular partition board, the upper surface Structure deformation of concrete slab, PLC is provided with in described electric appliance box, described PLC, encoder, fluid pressure motor, cutting walking motor, walking motor, cutting electric machine, lifting solenoid directional control valve, clamping solenoid directional control valve, left limit switch, right limit switch, upper limit position switch, be electrically connected between lower position switch.
2. light cellular partition board according to claim 1 or concrete slab fully automatic cutting machine, it is characterized in that: described rear walking wheel is provided with electromagnetic brake disc, electromagnetic brake disc is electrically connected with described PLC.
3. light cellular partition board according to claim 1 or concrete slab fully automatic cutting machine, is characterized in that: described frame is also fixedly connected with water tank.
4. light cellular partition board according to claim 1 or concrete slab fully automatic cutting machine, is characterized in that: described cutting axis support arm is also fixedly connected with cutting blade protective cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310674945.7A CN103660046B (en) | 2013-12-02 | 2013-12-02 | Full-automatic cutting machine of light partition board and concrete slab |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310674945.7A CN103660046B (en) | 2013-12-02 | 2013-12-02 | Full-automatic cutting machine of light partition board and concrete slab |
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| CN103660046A CN103660046A (en) | 2014-03-26 |
| CN103660046B true CN103660046B (en) | 2015-07-15 |
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| CN103934905B (en) * | 2014-04-18 | 2015-12-02 | 陕西元方实业有限公司 | A kind of track self-propelled old concrete piecemeal reclaims cutting machine |
| CN107030901B (en) * | 2017-05-15 | 2018-10-19 | 临颍兴业机械制造有限公司 | The automatic hydraulic cutting machine of prestressed concrete plate or light cellular partition board |
| CN107262829A (en) * | 2017-06-20 | 2017-10-20 | 邯郸市恒工冶金机械有限公司 | The cutting on line equipment of specification horizontal casting cast iron profile material in a kind of multithread |
| CN108858816A (en) * | 2017-07-21 | 2018-11-23 | 东营联润信息科技有限公司 | A kind of application method of enclosure wall cutting translating device |
| CN111319147B (en) * | 2020-03-24 | 2022-04-05 | 临颍兴业机械制造有限公司 | Lifting track-changing device for batten cutting machine |
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Patent Citations (8)
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| JPH0724828A (en) * | 1993-07-09 | 1995-01-27 | Shibuya Seisakusho:Kk | Boring and cutting processing machine for stone material and concrete product |
| CN201333763Y (en) * | 2009-01-23 | 2009-10-28 | 舒汉平 | Concrete cutting machine |
| KR100938760B1 (en) * | 2009-07-08 | 2010-01-26 | 한국도로공사 | A cutting apparatus utilized oil pressure system for a groove on a road |
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| CN103660046A (en) | 2014-03-26 |
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Effective date of registration: 20190125 Address after: 462600 South of the Eastern Section of the First Ring Road, Chengguan Town, Linying County, Luohe City, Henan Province Patentee after: HENAN ZHONGBANGWEIYE TECHNOLOGY CO., LTD. Address before: 462600 Lunan, middle section of Xiaoxiang Road, Linying County, Luohe City, Henan Province (Henan Sihai Building Materials Equipment Co., Ltd.) Patentee before: HENAN SIHAI BUILDING MATERIAL EQUIPMENT CO., LTD. |