CN103659044B - T-shaped CO 2gas shield high speed fillet welding series connection double-wire type combination welding wire - Google Patents
T-shaped CO 2gas shield high speed fillet welding series connection double-wire type combination welding wire Download PDFInfo
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- CN103659044B CN103659044B CN201210336141.1A CN201210336141A CN103659044B CN 103659044 B CN103659044 B CN 103659044B CN 201210336141 A CN201210336141 A CN 201210336141A CN 103659044 B CN103659044 B CN 103659044B
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- welding
- welding wire
- wire
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- series connection
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3053—Fe as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3053—Fe as the principal constituent
- B23K35/3073—Fe as the principal constituent with Mn as next major constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
Abstract
The invention discloses a kind of T-shaped CO
2gas shield high speed fillet welding series connection double-wire type combination welding wire, comprises the real core pattern welding wire of backward electrode and the rear row pole welding agent type welding wire of series connection; Rear row pole welding agent type welding wire is by steel-tape sheath and welding agent powder constituent, and welding agent powder weight accounts for 10 ~ 30% of rear row pole welding agent type welding wire gross weight.In this combination welding wire, the diffusible hydrogen content of the real core pattern welding wire of backward electrode own is extremely low, and crack resistance is good; Nitrogen in weld seam, oxygen content are lower, and postwelding face of weld is without slag, and the minute quantity gas produced during welding can directly be overflowed, and not easily produces pore; Rear row pole welding agent type welding wire can make electric arc more stable, and the diffusible hydrogen content of deposited metal is at below 5ml/100g;? the CO of priming paint burning release can be reduced when aluminium and magnesium welding, and titanium and boron can significantly improve impact value, and excellent resistance to paint when combination welding wire of the present invention welds under the speed of welding and 30-40 μm of high thickness of 2.0m/min, can be obtained.<!--1-->
Description
Technical field
The present invention relates to a kind of carbon dioxide gas arc welding welding wire, particularly relate to a kind of T-shaped CO
2gas shield high speed fillet welding series connection double-wire type combination welding wire, is applicable to scribble in the fillet welding of antirust paint welded unit, belongs to welding material of metal field.
Background technology
In the technique of welded unit fillet-welded joint, the flux-cored wire that adopts carries out semiautomatic welding, car-type automatic welding and intelligent welding more in recent years.If soldered steel plate scribbles antirust paint, then under the effect of arc heat, anti-corrosive primer can resolve into hydrogen, carbon monoxide and metallic vapour, thus easily produces pore in welding position.Current most of shipbuilding producer all adopts bipolar car-type automatic welding, use backward electrode welding wire and rear row pole welding wire in welding wire to be the welding agent type flux-cored wire of resistance to priming paint, this welding wire all can obtain excellent resistance to gas porosity under being combined in the speed of welding that is less than 1.2m/min and being less than the thickness of 25 μm.But in pursuit high efficiency and the high-quality world today, user wishes can under the condition of higher speed of welding and thicker priming paint, and can obtain excellent resistance to gas porosity equally, then aforementioned welding agent type flux-cored wire then can not meet above-mentioned requirements.
Summary of the invention
In order to overcome above-mentioned technological deficiency, the invention provides a kind of T-shaped CO
2gas shield high speed fillet welding series connection double-wire type combination welding wire, still can obtain excellent resistance to gas porosity when this combination welding wire can weld under the high thickness condition of the speed of welding of 2.0m/min and 30 ~ 40 μm.
The present invention in order to solve the problems of the technologies described above adopted technical scheme is:
A kind of T-shaped CO
2gas shield high speed fillet welding series connection double-wire type combination welding wire, comprises the real core pattern welding wire of backward electrode and the rear row pole welding agent type welding wire of series connection;
In the real core heart yearn total weight percent of the real core pattern welding wire of backward electrode, composition and the percentage by weight of the real core heart yearn of the real core pattern welding wire of described backward electrode are: C0.01 ~ 0.20%, Si0.01 ~ 2.00%, Mn0.01 ~ 2.00%, P0.001 ~ 0.020%, S0.001 ~ 0.020%, Ti0.01 ~ 0.50%, B0.001 ~ 0.080% and surplus Fe;
Described rear row pole welding agent type welding wire is by steel-tape sheath and welding agent powder constituent, and described welding agent powder wrapped is in described steel-tape sheath, and described welding agent powder weight accounts for 10 ~ 30% of rear row pole welding agent type welding wire gross weight;
In steel-tape sheath total weight percent, the composition of described steel-tape sheath and percentage by weight are: C0.001 ~ 0.030%, Si0.001 ~ 0.030%, Mn0.01 ~ 0.30%, Al0.001 ~ 0.030%, P0.001 ~ 0.020%, S0.001 ~ 0.020% and surplus Fe;
In welding agent powder total weight percent, composition and the percentage by weight of described welding agent powder are: TiO
210 ~ 30%, SiO
21 ~ 10%, ZrO
20.1 ~ 5.0%, Na
2o0.1 ~ 5.0%, K
2o0.1 ~ 5.0%, Al+Mg1 ~ 8%, Mn8 ~ 20%, Si0.5 ~ 5.0%, Ti0.1 ~ 5.0%, B0.01 ~ 0.10% and surplus Fe.
Further technical scheme is:
In the real core heart yearn total weight percent of the real core pattern welding wire of backward electrode, composition and the percentage by weight of the real core heart yearn of the real core pattern welding wire of described backward electrode are: C0.01 ~ 0.20%, Si0.01 ~ 1.15%, Mn0.01 ~ 1.85%, P0.001 ~ 0.020%, S0.001 ~ 0.020%, Ti0.01 ~ 0.30%, B0.001 ~ 0.080% and surplus Fe;
The welding agent powder total weight percent meter of later row pole welding agent type welding wire, composition and the percentage by weight of described welding agent powder are: TiO
215 ~ 30%, SiO
21 ~ 5%, ZrO
20.1 ~ 2.0%, Na
2o0.1 ~ 1.0%, K
2o0.1 ~ 2.0%, Al+Mg1 ~ 5%, Mn8 ~ 20%, Si0.5 ~ 5.0%, Ti0.1 ~ 3.0%, B0.01 ~ 0.10% and surplus Fe.
In the real core heart yearn of the real core pattern welding wire of backward electrode described in the present invention, the Main Function of each component is as described below:
The Main Function of carbon is to provide suitable mechanical property.When carbon content is too low, intensity is not enough; When carbon content is too high, intensity is too high, and impact value is not good.
The Main Function of manganese is deoxidation, desulfurization and to transition alloy elements in weld seam.When Fe content is too low, then easily produce pore, intensity is not enough, and when Fe content is too high, intensity is too high, and impact value is not good, and welding bead narrows.
The Main Function of silicon is by silicomanganese combined deoxidation, and such deoxidation effect is better, simultaneously transition alloy elements.When silicone content is too low, then easily produce pore, intensity is not enough, and welding bead is narrow; When silicone content is too high, intensity is too high, and impact value is not good, and molten bath is too rare, shaping bad.
The Main Function of titanium and boron makes tissue obtain more a high proportion of acicular ferrite, improves impact flexibility by composite refining crystal grain.
In the welding agent powder of the welding agent type welding wire of rear row pole described in the present invention, the Main Function of each component is as described below:
Oxide (comprises TiO
2, SiO
2, ZrO
2, Na
2o and K
2o) Main Function is slag making, stabilising arc, beautifies weld seam, improves the removability of slag.When oxide is very few, welding technological properties is poor, and when oxide is too much, weld seam oxygen content improves.
Aluminium and magnesium have superpower deoxidizing capacity.
The Main Function of manganese is deoxidation, desulfurization and to transition alloy elements in weld seam.
The primary effect of silicon is by silicomanganese combined deoxidation, and such deoxidation effect is better, simultaneously transition alloy elements.
The Main Function of titanium is transition alloy elements in weld seam.When Ti content is too low, little to the effect improving impact value; When Ti content is too high, then intensity is too high, even can produce martensitic structure, and make impact value low.
The Main Function of boron is transition alloy elements in weld seam.When Boron contents is too low, little to the effect improving impact value; When Boron contents is too high, then crack sensitive can be made to improve.
Advantageous Effects of the present invention is: in this combination welding wire, the diffusible hydrogen content of the real core pattern welding wire of backward electrode own is extremely low, and crack resistance is good; Nitrogen in weld seam, oxygen content are lower, and postwelding face of weld is without slag, and the minute quantity gas produced during welding can directly be overflowed, and not easily produces pore; Rear row pole welding agent type welding wire can make electric arc more stable, and the diffusible hydrogen content of deposited metal is at below 5ml/100g, the CO of priming paint burning release can be reduced when aluminium and magnesium welding, and titanium and boron make tissue have more a high proportion of acicular ferrite, can impact value be significantly improved, and excellent resistance to paint when combination welding wire of the present invention welds under the speed of welding and 30-40 μm of high thickness of 2.0m/min, can be obtained.
Detailed description of the invention
For a better understanding of the present invention, further describe below by embodiment 1 ~ 7, but the present invention is not limited to following embodiment.
All adopt manufacturing process general in welding wire production industry in following embodiment, the real core pattern welding wire of backward electrode according to component preparation described in table 1, and obtains corresponding cost through operations such as pickling, drawing and copper facing; According to the steel-tape sheath of row pole welding agent type welding wire after component preparation described in table 2; According to the welding agent powder of row pole welding agent type welding wire after component preparation described in table 3, and by described welding agent powder wrapped in described steel-tape sheath.
The composition of the real core heart yearn of the real core pattern welding wire of table 1 backward electrode and percentage by weight (%)
After table 2, the steel-tape sheath of row pole welding agent type welding wire forms and percentage by weight (%)
The welding agent powder constituent of table 3 rear row pole welding agent type welding wire and percentage by weight (%)
The chemical composition (%) of row pole welding agent type welding wire deposited metal after table 4
The mechanical performance of table 5 rear row pole welding agent type welding wire deposited metal and diffusible hydrogen content
Note: ballistic work measures at-20 DEG C.
Real for backward electrode core pattern welding wire is welded with after the bipolar collocation of rear row pole welding agent type welding wire, its workability and weld size as shown in table 6.
Table 6 workability and weld size
Above-mentioned experiment is visible, and combination welding wire of the present invention still can obtain excellent resistance to paint under 2.0m/min high speed of welding and 30-40 μm high thickness condition.
Claims (2)
1. a T-shaped CO
2gas shield high speed fillet welding series connection double-wire type combination welding wire, is characterized in that:
Comprise the real core pattern welding wire of backward electrode and the rear row pole welding agent type welding wire of series connection;
In the real core heart yearn total weight percent of the real core pattern welding wire of backward electrode, composition and the percentage by weight of the real core heart yearn of the real core pattern welding wire of described backward electrode are: C0.01 ~ 0.20%, Si0.01 ~ 2.00%, Mn0.01 ~ 2.00%, P0.001 ~ 0.020%, S0.001 ~ 0.020%, Ti0.01 ~ 0.50%, B0.001 ~ 0.080% and surplus Fe;
Described rear row pole welding agent type welding wire is by steel-tape sheath and welding agent powder constituent, and described welding agent powder wrapped is in described steel-tape sheath, and described welding agent powder weight accounts for 10 ~ 30% of rear row pole welding agent type welding wire gross weight;
In steel-tape sheath total weight percent, the composition of described steel-tape sheath and percentage by weight are: C0.001 ~ 0.030%, Si0.001 ~ 0.030%, Mn0.01 ~ 0.30%, Al0.001 ~ 0.030%, P0.001 ~ 0.020%, S0.001 ~ 0.020% and surplus Fe;
In welding agent powder total weight percent, composition and the percentage by weight of described welding agent powder are: TiO
210 ~ 30%, SiO
21 ~ 10%, ZrO
20.1 ~ 5.0%, Na
2o0.1 ~ 5.0%, K
2o0.1 ~ 5.0%, Al+Mg1 ~ 8%, Mn8 ~ 20%, Si0.5 ~ 5.0%, Ti0.1 ~ 5.0%, B0.01 ~ 0.10% and surplus Fe.
2. T-shaped CO according to claim 1
2gas shield high speed fillet welding series connection double-wire type combination welding wire, is characterized in that:
In the real core heart yearn total weight percent of the real core pattern welding wire of backward electrode, composition and the percentage by weight of the real core heart yearn of the real core pattern welding wire of described backward electrode are: C0.01 ~ 0.20%, Si0.01 ~ 1.15%, Mn0.01 ~ 1.85%, P0.001 ~ 0.020%, S
0.001 ~ 0.020%, Ti0.01 ~ 0.30%, B0.001 ~ 0.080% and surplus Fe;
The welding agent powder total weight percent meter of later row pole welding agent type welding wire, composition and the percentage by weight of described welding agent powder are: TiO
215 ~ 30%, SiO
21 ~ 5%, ZrO
20.1 ~ 2.0%, Na
2o0.1 ~ 1.0%, K
2o0.1 ~ 2.0%, Al+Mg1 ~ 5%, Mn8 ~ 20%, Si0.5 ~ 5.0%, Ti0.1 ~ 3.0%, B0.01 ~ 0.10% and surplus Fe.
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CN201210336141.1A CN103659044B (en) | 2012-09-12 | 2012-09-12 | T-shaped CO 2gas shield high speed fillet welding series connection double-wire type combination welding wire |
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CN201210336141.1A CN103659044B (en) | 2012-09-12 | 2012-09-12 | T-shaped CO 2gas shield high speed fillet welding series connection double-wire type combination welding wire |
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CN103659044A CN103659044A (en) | 2014-03-26 |
CN103659044B true CN103659044B (en) | 2016-02-17 |
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Citations (6)
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---|---|---|---|---|
US3914506A (en) * | 1972-07-10 | 1975-10-21 | Mitsubishi Heavy Ind Ltd | Welding material for austenitic stainless steels |
CN101104232A (en) * | 2007-08-09 | 2008-01-16 | 武汉铁锚焊接材料股份有限公司 | Low alloy steel flux-cored welding wire for carbon dioxide gas protection welding |
CN101239429A (en) * | 2007-02-05 | 2008-08-13 | 天津市三英焊业有限责任公司 | Low dust high crack-resistance flux-cored wire all position flux-cored wire and preparation thereof |
CN101905392A (en) * | 2010-08-26 | 2010-12-08 | 宜昌猴王焊丝有限公司 | High-toughness low-alloy solid welding wire |
CN102548703A (en) * | 2009-09-25 | 2012-07-04 | 新日本制铁株式会社 | Method for fillet arc welding high-strength thin steel sheets |
CN102554497A (en) * | 2010-12-21 | 2012-07-11 | 中冶建筑研究总院有限公司 | Flux-cored wire for fine-grain high-strength steel bar CO2 arc welding |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008290116A (en) * | 2007-05-24 | 2008-12-04 | Jfe Steel Kk | Fillet welded joint and fillet welding method |
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2012
- 2012-09-12 CN CN201210336141.1A patent/CN103659044B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US3914506A (en) * | 1972-07-10 | 1975-10-21 | Mitsubishi Heavy Ind Ltd | Welding material for austenitic stainless steels |
CN101239429A (en) * | 2007-02-05 | 2008-08-13 | 天津市三英焊业有限责任公司 | Low dust high crack-resistance flux-cored wire all position flux-cored wire and preparation thereof |
CN101104232A (en) * | 2007-08-09 | 2008-01-16 | 武汉铁锚焊接材料股份有限公司 | Low alloy steel flux-cored welding wire for carbon dioxide gas protection welding |
CN102548703A (en) * | 2009-09-25 | 2012-07-04 | 新日本制铁株式会社 | Method for fillet arc welding high-strength thin steel sheets |
CN101905392A (en) * | 2010-08-26 | 2010-12-08 | 宜昌猴王焊丝有限公司 | High-toughness low-alloy solid welding wire |
CN102554497A (en) * | 2010-12-21 | 2012-07-11 | 中冶建筑研究总院有限公司 | Flux-cored wire for fine-grain high-strength steel bar CO2 arc welding |
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