CN103658961B

CN103658961B - Mash welder fully automatic electric sub-controller

Info

Publication number: CN103658961B
Application number: CN201210382003.7A
Authority: CN
Inventors: 陈光焕
Original assignee: Individual
Current assignee: Individual
Priority date: 2012-09-24
Filing date: 2012-09-24
Publication date: 2016-08-17
Anticipated expiration: 2032-09-24
Also published as: CN103658961A

Abstract

The present invention relates to a kind of controller, especially a kind of mash welder fully automatic electric sub-controller.It includes that shell, signal plug, power knob, signal plug and power knob are arranged on shell, also includes control module；Signal plug outfan is connected by the electromagnetic valve of the plug (separately putting) matched and each cylinder, stroke, the source of welding current；The input of signal plug is connected with the outfan of control module；The input of control module is connected with power knob；Control module is connected to each other by five time relays and five miniature relays, it is achieved automated procedures control.

Description

Mash welder fully automatic electric sub-controller

Art

The present invention relates to a kind of mash welder, more precisely a kind of mash welder fully automatic electric sub-controller.

Background technology

The history using existing decades of mash welder, needs it disposably 600 owing to having four kinds of components before producing ～the high temperature of 850 degree realizes welding, respectively: electrical contact, contact, money base pricker sheet (industry slang: weld tabs) and silver brazing Solvent (hereinafter referred to as welds liquid medicine).Particularly its thickness of money base pricker sheet only has 0.06mm, all obtains elder generation by manual by dribbling type The lamellar that is cut into dip in wet welding and connect liquid medicine, then with tweezers weld tabs and contact overlap be placed on contact and weld for special messenger, And slight contact must face up, cause production efficiency extremely low.Especially lack and workman's work current enterprise skilled worker In the environment of money continuous rise, it is achieved the production automation of producer is the most urgent.

In order to overcome an above-mentioned difficult problem, the design people has manufactured experimently " electrical contact auto-feeder " respectively, " contact is three-in-one Auto-feeder ", " miniature contact distinguishes vibrating disc " and " mash welder fully automatic electric sub-controller ".Pass through supporting card on probation Bright, in operation, a workman can easily manage three mash welders productions, the workload of six people that not only offseted, and production efficiency Significantly improve.

Summary of the invention

It is an object of the invention to provide a kind of mash welder fully automatic electric sub-controller.

Its technical problem of the solution of the present invention is adopted the technical scheme that: a kind of mash welder fully automatic electric sub-controller, It includes that shell, signal plug, power knob, signal plug and power knob are all disposed within shell, it is characterised in that also wrap Include control module；The outfan of signal plug is by the plug (separately putting) matched and the electromagnetic valve of each cylinder, stroke, mash welder power supply Holding wire connects；The input of signal plug is connected with the outfan of control module；The input of control module and power knob Connect.

The further setting of the present invention is: control module is by miniature relay A, miniature relay B, miniature relay C, little Type relay D, miniature relay E, time relay F, time relay G, time relay H, time relay J, time continue Electrical equipment K is connected to each other composition control module.

Accompanying drawing explanation

Fig. 1 is the theory diagram of the present embodiment.

Fig. 2 is the wiring diagram of the present embodiment.

In Fig. 2: 1, zero line, 2, source of the gas main valve and feeding vibrating disc, 3, contact cylinder (feeding), 4, contact cylinder (send Material), 5, contact cylinder (reset), 13, welding (energising), 12, weld (power supply), 11, enumerator, 10, the casting die stroke that puts in place (leads to Electricity), 9, casting die put in place stroke (power supply), 8, feeding put in place stroke (energising), 7, feeding put in place stroke (power supply), 6, casting die gas Cylinder.

Detailed description of the invention

Below in conjunction with embodiment and accompanying drawing thereof, the present invention is described again.

Seeing Fig. 1, Fig. 2 to understand, a kind of mash welder fully automatic electric sub-controller, it includes shell X, signal plug Y, power supply Button Z, signal plug Y, power knob Z are all disposed within shell X, and the input of control module is connected with power knob Z, control The outfan of module is connected with signal plug Y, and control module is by miniature relay A, miniature relay B, miniature relay C, little Type relay D, miniature relay E, time relay F, time relay G, time relay H, time relay J, time continue Electrical equipment K is connected to each other composition.

Signal plug has 13 binding posts, represents with 1～13 respectively；Miniature relay and the time relay all have Eight contacts, represent with 1～8 respectively；Representation: No. 1 contact such as miniature relay A is A1, the contact of the time relay Representation is the most such.

Operation logic: press power knob (self-locking), No. 1 zero line directly connects with each electrical equipment；No. 2 lines are on The source of the gas main valve of air compressor machine and feeding vibrating disc；No. 7 lines and A6, A3, A4, B3, B6, J7, J8 are energized simultaneously, time relay J Being the time control of interval feeding, arranging and such as setting time value is 0.5 second, and then J7 connection J6 power transmission is to B8, miniature relay B Work, B3 connects B2, No. 3 line contact feed appliance work；Meanwhile, B6 connects B7, C6, C5, No. 4 line contact feed appliance work；When When contact feed appliance send part to put in place, i.e. feeding puts in place stroke work, and No. 7 lines are energized No. 8 lines, No. 9 lines, A7, D3, C3 and No. 6 lines, and 6 Number line casting die cylinder operation, delivers to the contact of position, contact, silver cable are pushed down by oneself, and at this moment the casting die of No. 9 lines puts in place stroke connection 10 Number line, conducts electricity and is energized to A8, K1, K2, the energising miniature relay A work of A8 to H8, H7, H5, and A6 connection A7 continues power supply 9 Line No. 10 line；A4 power-off, time relay J, miniature relay B are all without electricity, and B2 makes the contact feed appliance of No. 3 lines stand without electricity Carve and automatically reset by cylinder；But the nothing electricity of B7, C6, C5, No. 4 lines, contact feed appliance can not automatically reset, because its reset In need one suspend process break silver cable program, so it reset arrange controlled by time relay K；In Being when K4 power transmission is to C1, make miniature relay C work, C2, C3 energising makes the contact cylinder of No. 5 lines reset, but time relay K Set definite value only 0.3 second (hypothesis) makes K4 turn supply electricity to K3, miniature relay C to quit work and i.e. cut off C2 power supply and achieve at once The time-out effect of the contact feed appliance of No. 5 lines；Connecting F1, F2 when K4 turns electricity K3, time relay F works, and arrives set definite value Time (assuming 0.2 second), be energized F3, connection miniature relay E8 and the time relay G1, G2, and miniature relay E works, E2, E3 Connection, welding starts, simultaneously the energising of G1, and time relay G works, and when arriving set definite value, connects G3 and G2 power transmission small-sized Relay D1, miniature relay D work, and connect D3 and D2, make C2, No. 5 line energisings, and contact cylinder resets to the end；Work as weldering The time of access node bundle, the just time value set by time relay H, then, H5 turns electricity in H6, cuts off A8 power supply, small-sized continues Electrical equipment A quits work, and circuit whole process is changed, and A3, A4 recover connection, continues the beginning of a new round.On so time relay J is The interval time of lower whorl handing-over controls；Time relay K is the distance controlling that the reset of contact feed appliance suspends；Time relay G It is to wait for silver cable to dissolve and make contact feed appliance start to continue the control that is spaced of resetting；Time relay F is to press welded part Control with starting to weld institute's interlude；Time relay H is to control the total time of every welding every time.

Claims

1. a mash welder fully automatic electric sub-controller, it includes shell (X), signal plug (Y), power knob (Z), and signal is inserted Seat (Y) and power knob (Z) are arranged on shell (X), it is characterised in that: also include control module, the input of control module Being connected with power knob (Z), the outfan of control module is connected with signal plug (Y), and described control module is by miniature relay A, miniature relay B, miniature relay C, miniature relay D, miniature relay E, time relay F, time relay G, time Between relay H, time relay J, time relay K be connected to each other composition；

Pressing power knob (Z), No. 1 zero line directly connects with each electrical equipment；No. 2 lines are opened the source of the gas main valve of air compressor machine and send Material vibrating disc；No. 7 lines and the 3# foot of the 6# foot of miniature relay A, 3# foot, 4# foot, and miniature relay B, 6# foot, and time continue The 7# foot of electrical equipment J, 8# foot, be energized simultaneously, and described time relay J controlled for the time being spaced feeding, and then the time continues The 7# foot connection 6# foot power transmission of electrical equipment J works to the 8# foot of miniature relay B, miniature relay B, its 3# foot connection 2# foot, No. 3 Line contact feed appliance works；Meanwhile, the 6# foot connection 7# foot of miniature relay B and connection the 6# foot of miniature relay C, 5# foot, No. 4 line contact feed appliance work；

When contact feed appliance send part to put in place, No. 7 lines energising No. 8 lines, No. 9 lines, the 7# foot of miniature relay A, miniature relay D 3# foot, the 3# foot of miniature relay C and No. 6 lines, No. 6 line casting die cylinder operation, will deliver to the contact of position, contact, silver cable Pushing down, at this moment the casting die of No. 9 lines stroke that puts in place connects No. 10 line, conducts electricity to the 8# foot of time relay H, 7# foot, the energising of 5# foot To the 8# foot of miniature relay A, the 1# foot of time relay K, 2# foot, the 8# foot energising of miniature relay A, miniature relay A Work, the 6# foot connection 7# foot of miniature relay A, continues No. 9 line No. 10 line of power supply；The 4# foot power-off of miniature relay A, the time Relay J, miniature relay B are all without electricity, and the 2# foot of miniature relay B makes the contact feed appliance of No. 3 lines at once by gas without electricity Cylinder automatically resets；

The 4# foot power transmission of described time relay K, to the 1# foot of miniature relay C, makes miniature relay C work, its 2# foot, 3# Foot energising makes the contact cylinder of No. 5 lines reset, and makes the 4# foot of time relay K turn at once and supplies electricity to 3# foot, and miniature relay C stops Work；

When the 4# foot of time relay K turns electricity the 1# foot of 3# foot Lifetime relay F, 2# foot, and time relay F works, arrives When reaching set definite value, conduction time relay 3# foot, the connection 8# foot of miniature relay E and the 1# foot of time relay G, 2# Foot, miniature relay E works, and the 2# foot of miniature relay E, 3# foot connect, and welding starts, simultaneously the 1# foot of time relay G Energising, time relay G works, when arriving set definite value, turn-on time relay G 3# foot and 2# foot power transmission miniature relay The 1# foot of D, miniature relay D works, the connection 3# foot of miniature relay D and 2# foot, makes the 2# foot of miniature relay C and No. 5 Line is energized, and contact cylinder resets to the end；

When the time that welding terminates, the time value set by time relay H just, then, the 5# foot of time relay H turns electricity In 6# foot, cutting off the 8# foot power supply of miniature relay A, miniature relay A quits work, and circuit whole process is changed, miniature relay A 3# foot, 4# foot recover connection, continue a new round beginning.