CN103658091B - A kind of Multifunctional rotary fountain cleaning device and method - Google Patents
A kind of Multifunctional rotary fountain cleaning device and method Download PDFInfo
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- CN103658091B CN103658091B CN201310694472.7A CN201310694472A CN103658091B CN 103658091 B CN103658091 B CN 103658091B CN 201310694472 A CN201310694472 A CN 201310694472A CN 103658091 B CN103658091 B CN 103658091B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/045—Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention discloses a kind of Multifunctional rotary fountain cleaning device and method, and its device comprises cleaning case and wiper mechanism, and wiper mechanism is located in cleaning case; Wiper mechanism comprises cleaning basket, filter course, cleaning basket rotary drive assembly, the upper jet pipe with shower nozzle and the lower jet pipe with shower nozzle, filter course is fixed in cleaning case, cleaning basket is located at above filter course, be connected with cleaning basket rotary drive assembly bottom cleaning basket, upper jet pipe is located at above cleaning basket, and lower jet pipe is located between cleaning basket and filter course; Upper jet pipe and the external cleaning fluid organization of supply of lower jet pipe.Its method be by workpiece by clamp in cleaning basket, by cleaning the rotation of basket, combining and going up jet pipe and lower jet pipe to workpiece cleaning showers liquid, thus workpiece is cleaned.This Multifunctional rotary fountain cleaning device and method propose for middle-size and small-size complex part, can replace existing manual cleaning, and improve automaticity, cleaning efficiency is higher, and cleaning performance is also better.
Description
Technical field
The present invention relates to industrial part cleaning technique field, particularly a kind of Multifunctional rotary fountain cleaning device and method being applicable to middle-size and small-size complex part.
Background technology
Along with the development of China's economy and science and technology, the industrial part cleaning as manufacturing industry important component part has become an important industry.Because some workpiece (such as connection rod of automobile engine, bearing etc.) process route is longer, along with the carrying out of process, surface of the work have accumulated the pollutants such as lubricant, cooling fluid and the iron filings that a large amount of intermetallic composite coating uses, if do not cleared up in specific operation, directly can affect follow-up crudy, and then affect final product quality.
For the middle-size and small-size workpiece that structure is comparatively complicated, cleaning equipment not special at present, still adopts traditional manual cleaning method, not only cleaning efficiency is low, and be difficult to reach cleaning requirement, the particularly blind hole of workpiece and slit, all can there is the situation that cleaning cleanliness is not up to standard.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide that a kind of cleaning efficiency is higher, cleannes are higher, and the Multifunctional rotary fountain cleaning device of automation cleaning can be realized on streamline.
Another object of the present invention is to provide a kind of Multifunctional rotary fountain cleaning method realized by said apparatus.
Technical scheme of the present invention is: a kind of Multifunctional rotary fountain cleaning device, and comprise cleaning case and wiper mechanism, wiper mechanism is located in cleaning case; Wiper mechanism comprises cleaning basket, filter course, cleaning basket rotary drive assembly, the upper jet pipe with shower nozzle and the lower jet pipe with shower nozzle, filter course is fixed in cleaning case, cleaning basket is located at above filter course, be connected with cleaning basket rotary drive assembly bottom cleaning basket, upper jet pipe is located at above cleaning basket, and lower jet pipe is located between cleaning basket and filter course; Upper jet pipe and the external cleaning fluid organization of supply of lower jet pipe.
Described filter course is the rectangular configuration of hollow, and the madial wall of filter course is provided with roller, is connected bottom cleaning basket by roller with filter course.
Described cleaning basket is welded primarily of many stainless steel strips, is provided with gap between two adjacent in the same way stainless steel strips; Be circular bottom cleaning basket, the circumferential edges bottom cleaning basket is distributed with 4 rollers, and cleaning basket is rotated on filter course by each roller.The stainless steel strip diameter forming cleaning basket is less, gap is left between adjacent stainless steel strip, the lower nozzle can being convenient to clean side in the key can effectively work, carried by the stainless steel strip vertically placed bottom whole cleaning basket, rack circle is welded on bottom cleaning basket, whole cleaning basket is carried on equally distributed 4 rollers, because roller can circle, therefore can not stop the rotation of cleaning basket.
Described cleaning basket rotary drive assembly comprises motor, power transmission shaft, gear and rack circle, arrange rack circle bottom cleaning basket, power transmission shaft one end is connected with motor, and the turning cylinder other end arranges gear, gear and rack circle are connected with a joggle, and motor is fixed on cleaning case.During use, motor drives power transmission shaft to rotate, and power transmission shaft drives cleaning basket to rotate by the cooperation of gear and rack circle, and the circular motion of 360 ° made by cleaning basket, can ensure that workpiece each several part is sufficiently rinsed.
Described cleaning case comprises case lid, outer case and internal box, and case lid is located at above outer case, and internal box is located at outer case inside, is fixed in outer case bottom internal box by locating piece; The top of filter course is embedded in the junction of case lid and outer case, and the sidewall of filter course connects with the madial wall of outer case, and the bottom of filter course connects with the end face of internal box; Upper jet pipe is fixed on case lid.
Be the liquid storage tank of hollow in the middle part of described internal box, be provided with shoulder hole bottom filter course, the space above filter course is connected with liquid storage tank by shoulder hole.
Described cleaning fluid organization of supply is cleaning fluid circulatory system, comprise water tank, water pump and connecting pipe, water tank is located on outer case outer wall, and water tank is communicated with internal box by connecting pipe, water pump is located on water tank, and water pump is connected with upper jet pipe and lower jet pipe by connecting pipe.
Be provided with universal wheel bottom described outer case, facilitate the movement of whole cleaning device, be convenient to change workplace;
Heater is provided with in internal box, by the start and stop of controller and the direct control heater of sensor, to ensure that the temperature of liquid storage tank cleaning liquid inside remains within setting range, heater passes into liquid storage tank through the through hole of outer case and liquid storage tank, mounting sealing device between heater and through hole;
Be filled with heat-barrier material in the box body wall of outer case, in case lid, be filled with heat-barrier material, in the space between internal box and outer case, be also filled with heat-barrier material;
The outer wall of outer case is also provided with water-oil separating pump, and water-oil separating pump is communicated with internal box by objective table, and water-oil separating pump is used for regularly extracting cleaning fluid upper strata fluid, to ensure the cleannes of cleaning fluid;
The outer wall of outer case is also provided with electric box, and electric box is mainly used in the running controlling motor, water pump and water-oil separating pump, and the start and stop of heater; User can also carry out the setting of scavenging period and cleaning temperature by electric box;
On the madial wall of internal box, the side connected with water tank is also provided with screen pack; The cleaning fluid of cleaned workpiece first tentatively filters through filter course, carries out secondary filter again before entering water tank through screen pack, effectively can improve the cleannes of cleaning fluid, on the impact of workpiece cleanliness when avoiding it to recycle.
The present invention realizes a kind of Multifunctional rotary fountain cleaning method according to said apparatus, comprises the following steps:
(1) workpiece to be cleaned, by after corresponding clamp, is fixed in cleaning basket;
(2) after starting cleaning basket rotary drive assembly, cleaning basket rotary drive assembly drives cleaning basket to move in a circle in cleaning case, is fixed on workpiece in cleaning basket also along with the rotation of cleaning basket moves in a circle; Meanwhile, upper jet pipe and lower jet pipe spray cleaning fluid respectively by corresponding shower nozzle to workpiece;
(3), after workpiece cleaning completes, cleaning fluid is discharged from filter course; Meanwhile, under temperature effect more than the cleaning rotation of basket self and cleaning fluid, workpiece is by automatic drying.
Described cleaning fluid is water-base cleaning liquid, and cleaning temperature is normal temperature to 70 DEG C; According to the actual needs of workpiece, the cleaning fluid of other classification also can be used;
In step (3), cleaning fluid is first collected by the internal box of cleaning case, is then delivered to water tank after discharging from filter course, then delivers to upper jet pipe by water pump extraction and lower jet pipe recycles.
The present invention, relative to prior art, has following beneficial effect:
This Multifunctional rotary fountain cleaning device and method propose for middle-size and small-size complex part, existing manual cleaning can be replaced, improve automaticity, effectively overcome the defect that the dead angle existing for Traditional Man cleaning cannot be cleaned, cleaning efficiency is higher, and cleaning performance is also better.
This Multifunctional rotary fountain cleaning device can after workpiece cleaning, utilize the cleaning rotation of basket self and the remaining temperature of cleaning fluid to carry out drying to workpiece, integrate cleaning and drying, substantially reduce scavenging period, improve operating efficiency, also improve the working environment of workman simultaneously.
This Multifunctional rotary fountain cleaning device can flexible Application in the production line of different classes of workpiece, to the cleaning of different classes of workpiece, as long as by the corresponding special fixture of workpiece be clamped in cleaning basket in, easy to use, range of application is also wider.
Accompanying drawing explanation
Fig. 1 is the structural representation of this Multifunctional rotary fountain cleaning device.
Fig. 2 partly cuts open schematic diagram in Fig. 1 on A direction.
Fig. 3 is the structural representation cleaning basket in Fig. 1.
Fig. 4 is the B direction view of Fig. 3.
Fig. 5 is the structural representation of filter course.
Fig. 6 is the C-C direction view of Fig. 5.
Fig. 7 is the structural representation after screen pack set up by this Multifunctional rotary fountain cleaning device.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
Embodiment 1
A kind of Multifunctional rotary fountain of the present embodiment cleaning device, as shown in Figure 1 or 2, comprise cleaning case and wiper mechanism, wiper mechanism is located in cleaning case; Wiper mechanism comprises cleaning basket 1, filter course 2, cleaning basket rotary drive assembly, the upper jet pipe 3 with shower nozzle and the lower jet pipe 4(with shower nozzle as shown in Figure 2), filter course is fixed in cleaning case, cleaning basket is located at above filter course, be connected with cleaning basket rotary drive assembly bottom cleaning basket, upper jet pipe is located at above cleaning basket, and lower jet pipe is located between cleaning basket and filter course; Upper jet pipe and the external cleaning fluid organization of supply of lower jet pipe.
As shown in Figure 5 or Figure 6, filter course is the rectangular configuration of hollow, and as shown in Figure 1, the madial wall of filter course is provided with roller 5, is connected bottom cleaning basket by roller with filter course.
As shown in Figure 3 or Figure 4, cleaning basket is welded primarily of many stainless steel strips, is provided with gap between two adjacent in the same way stainless steel strips; Be circular bottom cleaning basket, the circumferential edges bottom cleaning basket is distributed with 4 rollers, and cleaning basket is rotated on filter course by each roller.The stainless steel strip diameter forming cleaning basket is less, gap is left between adjacent stainless steel strip, the lower nozzle can being convenient to clean side in the key can effectively work, carried by the stainless steel strip vertically placed bottom whole cleaning basket, rack circle is welded on bottom cleaning basket, whole cleaning basket is carried on equally distributed 4 rollers, because roller can circle, therefore can not stop the rotation of cleaning basket.
Cleaning basket rotary drive assembly comprises motor 6, power transmission shaft 7, gear 8 and rack circle 9, arrange rack circle bottom cleaning basket, power transmission shaft one end is connected with motor, and the turning cylinder other end arranges gear, gear and rack circle are connected with a joggle, and motor is fixed on cleaning case.During use, motor drives power transmission shaft to rotate, and power transmission shaft drives cleaning basket to rotate by the cooperation of gear and rack circle, and the circular motion of 360 ° made by cleaning basket, can ensure that workpiece each several part is sufficiently rinsed.
Cleaning case comprises case lid 10, outer case 11 and internal box 12, and case lid is located at above outer case, and internal box is located at outer case inside, is fixed in outer case bottom internal box by locating piece 21; The top of filter course is embedded in the junction of case lid and outer case, and the sidewall of filter course connects with the madial wall of outer case, and the bottom of filter course connects with the end face of internal box; Upper jet pipe is fixed on case lid.
Be the liquid storage tank 13 of hollow in the middle part of internal box, be provided with shoulder hole 2-1 bottom filter course, the space above filter course is connected with liquid storage tank by shoulder hole.
Cleaning fluid organization of supply is cleaning fluid circulatory system, comprise water tank 14, water pump 15 and connecting pipe, water tank is located on outer case outer wall, and water tank is communicated with internal box by connecting pipe, water pump is located on water tank, and water pump is connected with upper jet pipe and lower jet pipe by connecting pipe.
The present embodiment realizes a kind of Multifunctional rotary fountain cleaning method according to said apparatus, comprises the following steps:
(1) workpiece to be cleaned, by after corresponding clamp, is fixed in cleaning basket;
(2) after starting cleaning basket rotary drive assembly, cleaning basket rotary drive assembly drives cleaning basket to move in a circle in cleaning case, is fixed on workpiece in cleaning basket also along with the rotation of cleaning basket moves in a circle; Meanwhile, upper jet pipe and lower jet pipe spray cleaning fluid respectively by corresponding shower nozzle to workpiece;
(3), after workpiece cleaning completes, cleaning fluid is discharged from filter course; Meanwhile, under temperature effect more than the cleaning rotation of basket self and cleaning fluid, workpiece is by automatic drying.
Cleaning fluid is water-base cleaning liquid, and cleaning temperature is normal temperature to 70 DEG C; According to the actual needs of workpiece, the cleaning fluid of other classification also can be used;
In step (3), cleaning fluid is first collected by the internal box of cleaning case, is then delivered to water tank after discharging from filter course, then delivers to upper jet pipe by water pump extraction and lower jet pipe recycles.
Embodiment 2
A kind of Multifunctional rotary fountain of the present embodiment cleaning device, as shown in Figure 7, compared with embodiment 1, its difference is:
Be provided with universal wheel 16 bottom outer case, facilitate the movement of whole cleaning device, be convenient to change workplace;
Heater 17 is provided with in internal box, by the start and stop of controller and the direct control heater of sensor, to ensure that the temperature of liquid storage tank cleaning liquid inside remains within setting range, heater passes into liquid storage tank through the through hole of outer case and liquid storage tank, mounting sealing device between heater and through hole;
Be filled with heat-barrier material in the box body wall of outer case, in case lid, be filled with heat-barrier material, in the space between internal box and outer case, be also filled with heat-barrier material;
The outer wall of outer case is also provided with water-oil separating pump 18, and water-oil separating pump is communicated with internal box by objective table 19, and water-oil separating pump is used for regularly extracting cleaning fluid upper strata fluid, to ensure the cleannes of cleaning fluid;
The outer wall of outer case is also provided with electric box 20, and electric box is mainly used in the running controlling motor, water pump and water-oil separating pump, and the start and stop of heater; User can also carry out the setting of scavenging period and cleaning temperature by electric box;
On the madial wall of internal box, the side connected with water tank is also provided with screen pack 22; The cleaning fluid of cleaned workpiece first tentatively filters through filter course, carries out secondary filter again before entering water tank through screen pack, effectively can improve the cleannes of cleaning fluid, on the impact of workpiece cleanliness when avoiding it to recycle.
As mentioned above, just can realize the present invention preferably, above-described embodiment is only preferred embodiment of the present invention, is not used for limiting practical range of the present invention; Namely all equalizations done according to content of the present invention change and modify, all by the claims in the present invention scope required for protection is contained.
Claims (9)
1. a Multifunctional rotary fountain cleaning device, is characterized in that, comprises cleaning case and wiper mechanism, and wiper mechanism is located in cleaning case; Wiper mechanism comprises cleaning basket, filter course, cleaning basket rotary drive assembly, the upper jet pipe with shower nozzle and the lower jet pipe with shower nozzle, filter course is fixed in cleaning case, cleaning basket is located at above filter course, be connected with cleaning basket rotary drive assembly bottom cleaning basket, upper jet pipe is located at above cleaning basket, and lower jet pipe is located between cleaning basket and filter course; Upper jet pipe and the external cleaning fluid organization of supply of lower jet pipe;
Described cleaning basket rotary drive assembly comprises motor, power transmission shaft, gear and rack circle, arrange rack circle bottom cleaning basket, power transmission shaft one end is connected with motor, and the power transmission shaft other end arranges gear, gear and rack circle are connected with a joggle, and motor is fixed on cleaning case.
2. a kind of Multifunctional rotary fountain cleaning device according to claim 1, it is characterized in that, described filter course is the rectangular configuration of hollow, and the madial wall of filter course is provided with roller, is connected bottom cleaning basket by roller with filter course.
3. a kind of Multifunctional rotary fountain cleaning device according to claim 2, it is characterized in that, described cleaning basket is welded primarily of many stainless steel strips, is provided with gap between two adjacent in the same way stainless steel strips; Be circular bottom cleaning basket, the circumferential edges bottom cleaning basket is distributed with 4 rollers, and cleaning basket is rotated on filter course by each roller.
4. a kind of Multifunctional rotary fountain cleaning device according to claim 1, it is characterized in that, described cleaning case comprises case lid, outer case and internal box, and case lid is located at above outer case, internal box is located at outer case inside, is fixed in outer case bottom internal box by locating piece; The top of filter course is embedded in the junction of case lid and outer case, and the sidewall of filter course connects with the madial wall of outer case, and the bottom of filter course connects with the end face of internal box; Upper jet pipe is fixed on case lid.
5. a kind of Multifunctional rotary fountain cleaning device according to claim 4, it is characterized in that, be the liquid storage tank of hollow in the middle part of described internal box, be provided with shoulder hole bottom filter course, the space above filter course is connected with liquid storage tank by shoulder hole.
6. a kind of Multifunctional rotary fountain cleaning device according to claim 4, it is characterized in that, described cleaning fluid organization of supply is cleaning fluid circulatory system, comprise water tank, water pump and connecting pipe, water tank is located on outer case outer wall, and water tank is communicated with internal box by connecting pipe, water pump is located on water tank, and water pump is connected with upper jet pipe and lower jet pipe by connecting pipe.
7. a kind of Multifunctional rotary fountain cleaning device according to claim 6, is characterized in that, be provided with universal wheel bottom described outer case;
Heater is provided with in internal box;
Be filled with heat-barrier material in the box body wall of outer case, in case lid, be filled with heat-barrier material, in the space between internal box and outer case, be also filled with heat-barrier material;
The outer wall of outer case is also provided with water-oil separating pump, and water-oil separating pump is communicated with internal box by objective table;
On the madial wall of internal box, the side connected with water tank is also provided with screen pack.
8. according to any one of claim 1 ~ 7, device realizes a kind of Multifunctional rotary fountain cleaning method, it is characterized in that, comprises the following steps:
(1) workpiece to be cleaned, by after corresponding clamp, is fixed in cleaning basket;
(2) after starting cleaning basket rotary drive assembly, cleaning basket rotary drive assembly drives cleaning basket to move in a circle in cleaning case, is fixed on workpiece in cleaning basket also along with the rotation of cleaning basket moves in a circle; Meanwhile, upper jet pipe and lower jet pipe spray cleaning fluid respectively by corresponding shower nozzle to workpiece;
(3), after workpiece cleaning completes, cleaning fluid is discharged from filter course; Meanwhile, under temperature effect more than the cleaning rotation of basket self and cleaning fluid, workpiece is by automatic drying.
9. a kind of Multifunctional rotary fountain cleaning method according to claim 8, it is characterized in that, described cleaning fluid is water-base cleaning liquid, and cleaning temperature is normal temperature to 70 DEG C;
In step (3), cleaning fluid is first collected by the internal box of cleaning case, is then delivered to water tank after discharging from filter course, then delivers to upper jet pipe by water pump extraction and lower jet pipe recycles.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310694472.7A CN103658091B (en) | 2013-12-13 | 2013-12-13 | A kind of Multifunctional rotary fountain cleaning device and method |
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| CN201310694472.7A CN103658091B (en) | 2013-12-13 | 2013-12-13 | A kind of Multifunctional rotary fountain cleaning device and method |
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| CN103658091A CN103658091A (en) | 2014-03-26 |
| CN103658091B true CN103658091B (en) | 2015-09-30 |
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