For the preparation method of the epoxidised attapulgite based solid acid catalyst of vegetable fat
Technical field
The present invention relates to a kind of solid acid catalyst for vegetable fat epoxidation reaction system, be specifically related to the preparation method of organically-modified attapulgite loaded peroxide phosphotungstic acid, belong to utilization and the peroxide phosphotungstic acid immobilization technology field of attapulgite.
Background technology
Epoxidized vegetable oil applies non-toxic, environmental friendly plasticizer comparatively early, there is very excellent plasticising and heat stabilization, being widely used in the industrial circles such as plastics, coating, novel high polymer material, rubber, is the additive that uniquely can be used for packaging material for food of united states drug management board approval.Epoxidized vegetable oil fat is mainly that raw material is prepared by epoxidation reaction by vegetable oil, and preparation method is mainly divided into solvent method and solventless method.The shortcomings such as solvent method exists difficult solvent recovery, production cycle length, poor product quality, cost is high, environmental pollution is large.Solventless method, also referred to as peroxycarboxylic acid oxidizing process, first generates peroxy acid by organic acid (formic acid, acetic acid) and hydroperoxidation, and then under sulphuric acid catalysis, vegetable oil generates epoxidized vegetable oil.But this technique is homogeneous reaction, sulfuric acid can etching apparatus, seriously polluted, and product post processing inconvenience, product color are poor, make it develop and are restricted.
Peroxide phosphotungstic acid (salt) is the important heteropllyacids oxidation catalyst of a class, is widely used in, in the reactions such as alkene epoxidation, alcohol oxidation and sulfide oxidation, also to carry out alkene epoxidation efficiently.Compared with heteropoly acid, owing to introducing [O in peroxide heteropoly acid
2]
2-, its catalytic activity is higher, and advantages such as having reaction condition gentleness, catalyst amount is few, corrosivity is little, pollution-free, catalytic life is lasting is a kind of green catalyst.But, because peroxide phosphotungstic acid (salt) is soluble in water and in the reaction system of other polar organic matter existence, cause and reclaim difficulty, cause cost higher.Therefore by immobilized for the peroxide phosphotungstate catalyst carrier having high specific surface area, not only can solve the separation problem of catalyst in homogeneous catalytic reaction, and the catalytic efficiency of catalyst in heterogeneous catalytic reaction can be improved.Conventional catalyst carrier mainly contains Al
2o
3, MgO, silica gel, active carbon, TiO
2, ion exchange resin, molecular sieve, diatomite and other natural silicate material etc.
Attapulgite clay (abbreviation attapulgite) is the rich alumina magnesia silicate of a kind of porous chain layered hydrous, Main Ingredients and Appearance is silica, magnesia and alundum (Al2O3), there is unique pore passage structure, larger specific area, considerable micropore and heat endurance.Mg contained in attapulgite crystal structure unit
2+, Al
3+ion is easy to by other metal ion exchanged, and the structural hydroxyl group in Rotating fields can form Bronst acid site, and the Al exposed
3+ion then forms Lewis acid site, and being therefore the potential catalyst of many heterogeneous catalytic reactions, is also the excellent carrier of many catalyst.
Summary of the invention
The object of the invention is: a kind of preparation method for the epoxidised attapulgite based solid acid catalyst of vegetable fat is provided, solid acid catalyst prepared by the present invention is used for vegetable fat epoxidation reaction, has the features such as reaction condition gentleness, corrosivity is little, pollution-free, catalytic life lasting, catalyst is easily separated with product, product postprocessing is easy, catalyst can reuse, regenerative process is easy.
Technical solution of the present invention is: first synthesis is a kind of is used for grease epoxidation catalyst-peroxide phosphotungstic acid; Then attapulgite is purified, sour modification, organically-modified; Last with organically-modified attapulgite for carrier, load is carried out to peroxide phosphotungstic acid, obtains the solid acid catalyst of support type.
Wherein, the preparation method of peroxide phosphotungstic acid comprises the following steps:
(1) hydrogen peroxide being 30-85% by 5 ~ 10 parts of wolframic acids and 15 ~ 30 parts of mass percent concentrations adds in there-necked flask, stirs 30 ~ 240min in 60 ~ 90 DEG C, filter, and it is stand-by that solution is cooled to room temperature;
(2) phosphoric acid of 1 ~ 4 part of mass concentration 85% and 50 ~ 80 parts of water are joined in above-mentioned reactant liquor, stirring reaction 30 ~ 120min;
(3) 4 ~ 10 parts of n-octyltrimethylammonium ammonium chlorides and 50 ~ 100 parts of carrene are mixed, then be added drop-wise in solution that step (2) finally obtains, continue stirring reaction 15 ~ 60min;
(4) by step (3) solution separatory funnel standing separation, organic phase anhydrous magnesium sulfate drying spends the night, and 40 DEG C of decompressions steam carrene, obtain yellow syrup liquid, i.e. peroxide phosphotungstic acid catalyst.
Wherein, attapulgite modified preparation method is:
(1) by 10 ~ 20 parts of attapulgites, 100 ~ 200 parts of water and 0.1 ~ 1 part of calgon fully stir, and soak 24h; Suspension after soaking fully is stirred 60 ~ 120min at 30 ~ 80 DEG C, leaves standstill 0.5h, draw supernatant liquor 10cm with siphonage; Add water same position again, repeats above sedimentation, leaves standstill, draws supernatant liquor operation; The supernatant liquor of extraction is put into baking oven dry, pulverize, sieve, obtain purification attapulgite;
(2) by 5 ~ 10 parts of purification attapulgites, 1 ~ 5 part of acid and 15 ~ 50 parts of water mixings, stir 30 ~ 180min in 30 ~ 90 DEG C of constant temperature, then filter, dry, grind, sieve, obtained acid is attapulgite modified;
(3) utilize organic modifiers configuration quality concentration be 1.5 ~ 8.0% organic modifiers-toluene solution, join in the organically-modified agent solution of 100 parts by attapulgite modified for the acid described in 3 parts, backflow 24h, filters, dries, grinds, sieves, obtained organically-modified attapulgite; The order number of described purification attapulgite, the attapulgite modified and organically-modified attapulgite of acid is 200 orders; Described organic modifiers be hexadecyltrimethylammonium chloride,
γ-aminopropyl triethoxysilane, N-(
β-aminoethyl)-
γone in-aminopropyl trimethoxysilane.
Wherein, the carrying method of solid acid catalyst is: in 60 ~ 80 DEG C of vacuum drying 3 ~ 6h after pulverizing and sieving to the attapulgite carrier after organically-modified, by liquid-solid ratio 5:1 ~ 0.5:1(v/g) add peroxide phosphotungstic acid, with methanol dilution to 100ml, stir 6 ~ 24h, suction filtration, washing, vacuum drying makes residual solvent thoroughly remove, and crosses 200 mesh sieves, obtains attapulgite based solid acid catalyst.
Wherein, the vegetable fat epoxida tion catalyst reaction of described solid acid catalyst for taking hydrogen peroxide as oxygen source; Described vegetable fat comprises one or more in soybean oil, rapeseed oil, castor oil.
Tool of the present invention has the following advantages:
(1) carrier of the present invention using organically-modified attapulgite as peroxide phosphotungstic acid, catalyst can be uniformly dispersed on the larger organically-modified attapulgite of specific area, improves heat endurance and the catalytic activity of peroxide phosphotungstic acid.
(2) the attapulgite based solid acid catalyst prepared by the present invention can repeatedly repeat, catalyst regeneration is easy, after repeatedly using, its catalytic efficiency there is no obvious reduction, overcomes homogeneous catalyst simultaneously and is soluble in the problem that solvent causes recovery difficulty, little to equipment corrosion.
(3) production technology of attapulgite based solid acid catalyst of the present invention is simple, reliable, low in raw material price, peroxide phosphotungstic acid is loaded to the catalytic performance, utilization rate and the range of application that organically-modified attapulgite improve phosphotungstic acid, and improve the added value of attapulgite, what expand attapulgite utilizes scope, has important economic worth and realistic meaning.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail, but protection scope of the present invention is not limited in this.
Embodiment 1:
(1) 10g attapulgite, 200g water, 1g calgon are fully stirred, soak 24h; Suspension after soaking fully is stirred 120min at 80 DEG C, leaves standstill 0.5h, draw supernatant liquor 10cm with siphonage; Add water same position again, repeats above sedimentation, leaves standstill, draws supernatant liquor operation; The supernatant liquor of extraction is put into baking oven dry, pulverize, cross 200 mesh sieves, obtain purification attapulgite; By above-mentioned for 5g purification attapulgite, 1g acid and the mixing of 15ml water, stir 180min in 30 DEG C of constant temperature, filtration, oven dry, grinding, cross 200 mesh sieves, obtained sour attapulgite modified; Take 3g acid attapulgite modified, 200 DEG C are incubated two hours, then add 1.5gN-(
β-aminoethyl)-
γ-aminopropyl trimethoxysilane, 98.5g toluene, refluxes 24 hours, filters, and grinding is crossed 200 mesh sieves, in 80 DEG C of vacuum drying 3h, obtained organically-modified attapulgite;
(2) hydrogen peroxide being 30% by 5g wolframic acid and 15g mass percent concentration adds in there-necked flask, stirs 240min in 60 DEG C, filter, and it is stand-by that solution is cooled to room temperature; Then add phosphoric acid and the 50g water of 1.0g mass concentration 85%, continue stirring reaction 30min; After having reacted, drip the mixture of 4g n-octyltrimethylammonium ammonium chloride and 50ml carrene, after being added dropwise to complete, continue stirring reaction 15min; Finally, solution is used separatory funnel standing separation, organic phase anhydrous magnesium sulfate drying spends the night, and 40 DEG C of decompressions steam carrene, obtain yellow syrup liquid, i.e. peroxide phosphotungstic acid catalyst;
(3) take the recessed native 2g after organically-modified, add the peroxide phosphotungstic acid methanol solution 2g of mass concentration 50%, be diluted to 100ml with absolute methanol, after magnetic agitation 24h, filter, dry, pulverize, cross 200 eye mesh screens, the solid obtained, at 60 DEG C of vacuum drying 48h, obtains solid acid catalyst.This solid acid is used for the epoxidation run of soybean oil, the epoxide number >6% of the epoxidized soybean oil obtained, iodine number <5.
Embodiment 2:
(1) 15g attapulgite, 200g water, 1g calgon are fully stirred, soak 24h; Suspension after soaking fully is stirred 60min at 80 DEG C, leaves standstill 0.5h, draw supernatant liquor 10cm with siphonage; Add water same position again, repeats above sedimentation, leaves standstill, draws supernatant liquor operation; The supernatant liquor of extraction is put into baking oven dry, pulverize, cross 200 mesh sieves, obtain purification attapulgite; By above-mentioned for 10g purification attapulgite, 5g acid and the mixing of 50ml water, stir 30min, then filter, dry, grind, cross 200 mesh sieves in 60 DEG C of constant temperature, obtained acid is attapulgite modified; Take 3g acid attapulgite modified, 200 DEG C are incubated two hours, then add 8g gamma-aminopropyl-triethoxy-silane, 92g toluene, reflux 24 hours, filter, and grinding is crossed 200 mesh sieves, in 80 DEG C of vacuum drying 6h, obtained organically-modified attapulgite;
(2) hydrogen peroxide being 35% by 10g wolframic acid and 30g mass percent concentration adds in there-necked flask, stirs 240min in 60 DEG C, filter, and it is stand-by that solution is cooled to room temperature; Then add phosphoric acid and the 80g water of 4.0g mass concentration 85%, continue stirring reaction 30min; After having reacted, drip the mixture of 10g n-octyltrimethylammonium ammonium chloride and 100ml carrene, after being added dropwise to complete, continue stirring reaction 60min; Finally, solution is used separatory funnel standing separation, organic phase anhydrous magnesium sulfate drying spends the night, and 40 DEG C of decompressions steam carrene, obtain yellow syrup liquid, i.e. peroxide phosphotungstic acid catalyst;
(3) the recessed native 2g after organically-modified is taken, add the peroxide phosphotungstic acid methanol solution 20g of mass concentration 50%, 100ml is diluted to absolute methanol, magnetic agitation 24h is after having reacted, dry, pulverize, cross 200 eye mesh screens, the solid obtained, at 60 vacuum drying 48h, obtains solid acid catalyst.This solid acid is used for the epoxidation run of castor oil, the epoxide number >3% of the epoxy castor oil obtained, iodine number <5.
Embodiment 3:
(1) 20g attapulgite, 100g water, 0.1g calgon are fully stirred, soak 24h; Suspension after soaking is stirred 90min at 60 DEG C of sonic oscillations simultaneously, leaves standstill 0.5h, draw supernatant liquor 10cm with siphonage; Add water same position again, repeats above sedimentation, leaves standstill, draws supernatant liquor operation; The supernatant liquor of extraction is put into baking oven dry, pulverize, cross 200 mesh sieves, obtain purification attapulgite; By above-mentioned for 10g purification attapulgite, 2g acid and the mixing of 50ml water, stir 180min in 90 DEG C of constant temperature, filtration, oven dry, grinding, cross 200 mesh sieves, obtained sour attapulgite modified; Take 3g acid attapulgite modified, 200 DEG C are incubated two hours, add 4g hexadecyltrimethylammonium chloride, 96g toluene, reflux 24 hours, filter, and grinding is crossed 200 mesh sieves, in 80 DEG C of vacuum drying 3h, obtained organically-modified attapulgite;
(2) hydrogen peroxide being 85% by 5g wolframic acid and 30g mass percent concentration adds in there-necked flask, stirs 30min in 90 DEG C, filter, and it is stand-by that solution is cooled to room temperature; Then add phosphoric acid and the 80g water of 4g mass concentration 85%, continue stirring reaction 120min; After having reacted, drip the mixture of 4.5g n-octyltrimethylammonium ammonium chloride and 100ml carrene, after being added dropwise to complete, continue stirring reaction 60min; Finally, solution is used separatory funnel standing separation, organic phase anhydrous magnesium sulfate drying spends the night, and 40 DEG C of decompressions steam carrene, obtain yellow syrup liquid, i.e. peroxide phosphotungstic acid catalyst;
(3) take the recessed native 2g after organically-modified, add the peroxide phosphotungstic acid methanol solution 5g of mass concentration 50%, be diluted to 100ml with absolute methanol, magnetic agitation 24h, after having reacted, dry, pulverize, cross 200 eye mesh screens, the solid obtained, at 60 vacuum drying 48h, obtains solid acid catalyst.This solid acid is used for the epoxidation run of rapeseed oil, the epoxide number >3.5% of the epoxy rapeseed oil obtained, iodine number <5.