CN103652306B - A kind of two-color crispy cone, crisp cylinder production line device for casting and preparation method thereof - Google Patents
A kind of two-color crispy cone, crisp cylinder production line device for casting and preparation method thereof Download PDFInfo
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- CN103652306B CN103652306B CN201210350952.7A CN201210350952A CN103652306B CN 103652306 B CN103652306 B CN 103652306B CN 201210350952 A CN201210350952 A CN 201210350952A CN 103652306 B CN103652306 B CN 103652306B
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Abstract
The invention discloses production perfusion preparation facilities and preparation method thereof of a kind of two-color crispy cone, crisp cylinder.Wherein two-color crispy cone is made up of the individual layer face biscuit of the batter of two kinds of colors baking spaced apart, and edge clear, there is not colour mixture region.Its preparation facilities is that crisp cylinder production line device for casting improves and forms, and this device for casting has two discharging gates, is fixed on up-downgoing frame, for respectively to the batter curing substrate and pour into two kinds of colors, and discharging gate has envelope materials device, for controlling material feeding.Crisp cylinder of the present invention has the beautiful feature of color, coordinates the ice cream of various taste and color, can improve the experience of consumer greatly, enrich Beverage Market.
Description
Technical field
The present invention relates to a kind of production equipment of crisp cylinder, concrete, the present invention relates to the crisp cylinder of a kind of novel dual-color and corresponding production line device for casting, and the preparation method of two-color crispy cone.
Background technology
Current cold drink industry crisp cylinder used is all single color and luster, single taste, and on market, the be correlated with differentiation of crisp cylinder series products of various brands mainly differentiates seldom there is the crisp cylinder of polychrome by the color and luster of main body feed liquid, taste, shape moulding.And in fact consumer is when enjoying crisp cylinder series products, object is fundamentally that sensation of enjoying crisp cylinder and feed liquid collocation and getting up, and the color and luster of dullness then defines the experience of consumer.
At present, the general production technology of crisp cylinder comprises: between baking mold, dry batter, and immediately makes still awfully hot wafer sheets (wafersheet, also known as face biscuit) form its final tubular.Concrete, first inject batter curing on substrate, then close baking and iron cover plate.In closing process, batter is spread out and the final form of forming surface biscuit between the plates.After the baking process, again open described plate, to remove baked wafer sheets.After just opening and curing plate, face biscuit is still awfully hot and be flexible, can be shaped as tubular and does not rupture.By having been reeled shaping around taper-type dropper by described biscuit, on this taper-type dropper, described cylinder has cooled rapidly and has solidified, and forms the dry and product enbrittled of dimensionally stable of major part.
The color of crisp cylinder is generally that the brown stain occurred when high temperature by batter causes, publication number be US2002/0150663Al U.S. patents disclose low sugar or sugar-free, or add non-carbohydrate sweet substance, the variable color of crisp cylinder can not be caused.Also can add other pigment in crisp cylinder, but brown stain can occur due to component itself in crisp cylinder, integral color is all partially dark.
Those skilled in the art is known can produce double-colored cylinder by dispensing conventional batter curing on plate while and the batter comprising interpolation look such as burnt sugar coloring.Obtained crisp cylinder is the cylinder comprising conventional batter block He comprise other coloured batter block.By close bake and bank up with earth plate and batter dry iron and spread out between plate time the spreading pattern that produces determine the distribution of different colours, but mix between the crisp cylinder color utilizing these class methods to prepare, boundary is unintelligible, and pattern is irregular, and the equipment realized needed for this technique changes upgrading too greatly, thus makes it only stay in theoretical level.
Publication number be 200880010081.6 patent application document disclose a kind of crisp cylinder with polychrome, but the manufacture craft of this crisp cylinder is actual to be obtained for improving on the bed material of batter, concrete, use the batter of sugar-free or few sugar can produce the crisp cylinder of white, coordinate other color and technique namely can produce the crisp cylinder of polychrome.But as described in that patent, this crisp cylinder obtains by covering one deck modified dough on bottom dough/pasta, its mode specifically employing combination is to produce pattern, and the color produced like this is impure, and color and luster still needs to improve.Further, there is the crisp cylinder of more sugar-free compositions, still there is the problem of shaping rate variance in itself, thus indirectly improves production cost.
Summary of the invention
The object of the present invention is to provide equipment and the production method thereof of a kind of two-color crispy cone, production two-color crispy cone, it is good that this equipment has flexibility, the feature that mouldability is high, and utilize the preparation of this equipment can obtain sharp-edged two-color crispy cone.
Two-color crispy cone is herein compared with traditional crisp cylinder, and its structure has obvious difference.From the appearance, between two kinds of colors, interface is clear, and the unclear boundaries between traditional two-color crispy cone two kinds of colors, and there is batch mixing region.From structure, crisp cylinder of the present invention is made up of individual layer face biscuit structure, and the face biscuit of often kind of color all defines the structure of an individual layer after baking, instead of is similar to the double-decker in aforementioned patent.
In order to solve the technical barrier of production two-color crispy cone, the present invention sets about from the filling system of crisp cylinder production line and carries out large change from the technological principle of crisp cylinder batter feed liquid perfusion, improve the material feeding mode of batter feed liquid, namely double-colored feed liquid can be poured into simultaneously, and then improves color and luster and the local flavor of crisp cylinder.Feed liquid selected herein can for traditional feed liquid with different colours.
In traditional technique, feed liquid in material cylinder is connected to work station by pipeline, controlled to carry out material feeding to curing substrate by work station again, and improvement of the present invention is to expect that the feed liquid in cylinder directly can inject discharging gate, or enter discharging gate by alternate manner, its switch controls by sealing materials device, and improves material feeding mode; In traditional handicraft, in order to optimization production line balance, cure substrate and discharging gate and have certain distance, be generally the parameter of the existing device of 2-3cm(), and discharging gate of the present invention and the difference in height (discharging gate bottom is to the vertical range of curing plate substrate) of curing substrate are 0.2 ~ 0.5cm, discharging gate can be realized and directly stretch in mould and carry out perfusion material.This difference in height can not be too low, and concrete height should be determined according to actual conditions, and such as when selecting good control system, when can well avoid material injection nozzle to encounter curing edition, it be poor to select material injection nozzle and cure substrate low clearance; And when control system sensitivity is poor, then need appropriateness to heighten height difference.
The envelope materials device herein addressed can be a digital controlled valve, is controlled by computer, also can be simply a mechanical linkage, by the dynamic Control such as pneumatic, mechanical.
In order to realize double-colored perfusion, present invention uses two discharging gates and pouring into, owing to employing low level perfusion, when preventing a high position to pour into, batter splashes down and the phenomenon of batch mixing.The arrangement mode of two discharging gates is flexible, and optionally, two can adopt homonymy to design, and in left and right, up and down, also can be distributed in both sides by two discharging gates.In time relating to complicated pattern, there will be the situation of same position material feeding simultaneously, now need to control discharging gate, make it move up and down, the move mode that can adopt comprises pneumatic, electronic and mechanical drive mode.
During perfusion feed liquid, and the different place of aforementioned patent directly adopts a form mode to prepare face biscuit, instead of by first forming a biscuit, and then on the biscuit of face, add another material and prepare.Owing to adopting low level perfusion and control device (mode of multiple mobile discharging gate and envelope materials device), feed liquid can well-proportionedly be spread out, and this controlled shape spread out.This forms a fan-shaped or circular face biscuit tool relative to traditional material injecting device and has very important significance, and by changing the movement of curing substrate, coordinating the movement of two filling tubes, can realize the engraving of various decorative pattern.Its concrete grammar can be separate material injection: a first filling tube completes the making of part face biscuit, and then another filling tube is again by the remainder dispensing material loading liquid of face biscuit; Owing to adopting low level material feeding, coordinate and cure substrate self-temperature, the feed liquid shape first injected can be fixed very soon, form a continuous or discontinuous biscuit, it has regular edge, now injects another feed liquid in its complementary space, edge clear can be formed, the uniform crisp cylinder of thin and thick.Its concrete grammar also can be material feeding simultaneously: two filling tubes move according to certain program, complete material feeding; When adopting the method, need the envelope materials device on the opening and closing material injection nozzle of interruption, to realize interval material feeding, and when two filling tubes move, collision free, adopts the method can carry out the preparation of crisp cylinder at faster speed.More specifically, two discharge nozzles are connected with power set, can by the material of injection at the pattern curing formation rule on plate, and this pattern comprises a shape, linear, circular, square and square hollow; When curing substrate and moving to a feed location, the discharging gate of specifying moves to distance by last position and cures substrate certain altitude, and moves according to the demand of concrete shape; And the face biscuit with fine limit in this process, can be formed.
In addition, the material feeding speed of two material mouths must be consistent guarantee material feeding simultaneously and don't batch mixing, this speed will, lower than the speed of normal common crisp cylinder material feeding, also be for ensureing not batch mixing---speed can make feed pressure strengthen and make two kinds to expect mixed mutually soon.A suitable material feeding speed is 0.01-0.015L/s.
Utilize device of the present invention, the preparation of two-color crispy cone can be realized, prepare gained crisp cylinder color edges clear, and traditional two-color crispy cone has following difference:
1) color is directly introduced by material, achieves the crisp cylinder preparation technology of What You See Is What You Get;
2) edge clear, the multilayer look existed in technology before not existing; In obtained crisp cylinder, the composition in each region is single, instead of common batter contains the mixture of coloured batter with other.
The feature that crisp cylinder color of the present invention is beautiful, coordinates the ice cream of various taste and color, can improve the experience of consumer greatly, enrich Beverage Market.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of crisp cylinder device for casting;
Fig. 2 is the schematic diagram that filling tube is positioned at another angle of the crisp cylinder device for casting of homonymy;
Fig. 3 is the schematic diagram of the face biscuit obtained
Fig. 4 is the schematic diagram that filling tube is positioned at another angle of the crisp cylinder device for casting of both sides;
Fig. 5 is that filling tube is positioned at the adjacent schematic diagram curing the crisp cylinder device for casting of substrate.
Accompanying drawing identifies:
1, substrate is cured; 2, the first discharging gate and connecting line; 3, the second discharging gate and connecting line
Detailed description of the invention
The present invention is based on common crisp cylinder production line to improve, involved operation, the setting of such as production line temperature and the composition of crisp cylinder raw material batter, be operation or general knowledge that those skilled in the art are familiar with.
Embodiment 1
Fig. 1 and Fig. 2 is the schematic diagram of embodiment 1, cures that substrate is the same with tradition crisp cylinder production line mould to remain unchanged in figure.Unlike, this device has two material injection nozzles, is connected on up-downgoing frame, and material injection nozzle is connected with pump by pipeline with corresponding face paste jar, and centre controls without work station.Two material injection nozzle places are provided with an envelope materials device, are controlled, for stopping material feeding by pneumatic means.When Fig. 1 has shown a duty, two filling tubes become the material feeding respectively of left-right situs relation.
Material injection nozzle and the distance of curing substrate are 5mm.The power set that the present invention selects are pneumatic means, can realize the movement up and down of material injection nozzle, and the method for specific implementation is the general knowledge of mechanical field.Material injection nozzle can move up and down, and principle is fixed on material injection nozzle on up-downgoing frame exactly, and up-downgoing frame drives material mouth to move up and down by pneumatic mode knee-action then; In like manner can move left and right, material feeding can also be rotated by other control realization.
The concrete principle of perfusion is exactly by controlling to seal the switching signal of materials device and crisp cylinder line main signal, and then realize batter discharging gate go downwards to mold bottom and start perfusion, such advantage is poured into evenly and not batch mixing exactly, and main frame can normally operate continuously simultaneously.By program setting, the batter of two kinds of different color and lusters, local flavor evenly can be noted in progressive die tool and go, and can convert different structural styles according to oneself needing, and such as structure etc. is interspersed in up-down structure, tiled configuration, inside.Wherein the structure of material injection nozzle can design according to the shape of mould and crisp cylinder appearance and modeling, make on the one hand material mouth knee-action smooth and easy can not and mold impingement, the material mouth discharging that puts in mould can be made on the other hand more even.So breach single, fixed mode that traditional crisp cylinder line is produced completely, produce the crisp cylinder that exotic shape, pattern are various.
The detailed process of producing crisp cylinder is as follows: configuration batter, and proceeded in material cylinder, and then pumped in filling tube by pump, the batter herein used has two kinds, a kind of is brown batter (being connected with the first discharging gate) containing cocoa power, one is ordinary white batter (being connected with the second discharging gate), and it is dried rear color and is respectively sepia and light brown.The initial position of discharging gate is higher than curing substrate, when producing crisp cylinder, move and cure substrate to predeterminated position, discharging gate is moved in the drive of pneumatic means and cures substrate top, and the distance making discharging gate and cure substrate that dips is 5mm, open the envelope materials device on first and second discharging gate, start perfusion; In shot process, cure plate is moving always, and discharging gate also moves along with to the direction of curing plate movement.Stop discharging after completing perfusion, two discharging gates move to next job position respectively, open envelope materials device, and mobile discharge nozzle starts secondary pouring.After secondary pouring completes, stop discharging also to raise discharging gate height, then the mobile plate that cures poured into can job position to next, then starts the face biscuit preparation in next cycle.The face biscuit of the actual preparation of the present embodiment as shown in Figure 3, wherein the first discharging gate draw out for darker regions, and the second discharging gate is drawn be light areas, and drawing direction is by fan-shaped ascending, by the right side to a left side.
Crisp cylinder after oven dry does not have light areas and the obvious overlapping vestige of darker regions, and mouthfeel is good, color region intersection distinct.
Embodiment 2
With embodiment 1 unlike, prepared crisp cylinder does not have outermost light-colored part, and preparation facilities is revised as structure shown in schematic diagram 4, and two filling tubes are arranged on the both sides of curing plate.
The detailed process of producing is as follows: configuration batter, and proceeded in material cylinder, and then pumped in filling tube by pump, the batter herein used has two kinds, a kind of is brown batter (being connected with the first discharging gate) containing cocoa power, one is ordinary white batter (being connected with the second discharging gate), and it is dried rear color and is respectively sepia look and light brown look.The initial position of filling tube is higher than curing substrate, when producing crisp cylinder, move and cure substrate to predeterminated position, filling tube is moved in the drive of pneumatic means and cures substrate top, and the distance making discharging gate and cure substrate that dips is 3mm, open the envelope materials device on first and second discharging gate, start perfusion; In shot process, cure plate is moving always, and discharging gate is also along with movement.Stop discharging after completing perfusion, the first material mouth moves to next job position, opens envelope materials device, and mobile discharging gate starts secondary pouring.After secondary pouring completes, stop discharging also to raise discharging gate height, then the mobile plate that cures poured into can job position to next, then starts the face biscuit preparation in next cycle.Face biscuit and Fig. 3 of the actual preparation of the present embodiment are similar, but lack outermost light areas, wherein the first discharging gate draw out for darker regions, and the second discharging gate is drawn be light areas, and drawing direction is by fan-shaped ascending, by the right side to a left side.
Crisp cylinder after oven dry does not have light areas and the obvious overlapping vestige of darker regions, and mouthfeel is good, color region intersection distinct.
Embodiment 3
With embodiment 1 unlike, two discharging gate pipes are arranged on the homonymy curing plate, and have 1 or multiple interval of curing Slab element.
The detailed process of producing is as follows: configuration batter, and proceeded in material cylinder, and then pumped in discharging gate by pump, the batter herein used has two kinds, a kind of is brown batter (being connected with the first discharging gate) containing cocoa power, one is common batter (being connected with the second discharging gate), and it is dried rear color and is respectively sepia and brown.The initial position of discharging gate is higher than curing substrate, when producing crisp cylinder, move and cure substrate to predeterminated position, discharging gate is moved in the drive of pneumatic means and cures substrate top, and the distance making discharging gate and cure substrate that dips is 2mm, open the envelope materials device on the first discharging gate, start perfusion; In shot process, cure plate is moving always, and discharging gate is also along with movement.When complete first time pour into time, stops the material feeding of the first discharging gate, and raise material injection nozzle, then plate is cured in movement, the second discharging gate by the second discharging gate material feeding, after material feeding completes, then can be raised by the face biscuit do not completed.
Crisp cylinder after oven dry does not have light areas and the obvious overlapping vestige of darker regions, and mouthfeel is good, color region intersection distinct, for central authorities have the two-color crispy cone of brown.
Claims (6)
1. a crisp cylinder production line device for casting, is characterized in that: described device has two discharging gates, is fixed on up-downgoing frame, for respectively to the batter curing substrate separation and pour into two kinds of colors, and discharging gate has envelope materials device, for controlling material feeding; During described discharging gate material feeding, the material feeding speed of batter is 0.01-0.015L/s.
2. device according to claim 1, is characterized in that: during described two discharging gate material feedings, and discharging gate and the difference in height of curing substrate are 0.2-0.5cm.
3. device according to claim 2, is characterized in that: during described two discharging gate material feedings, and discharging gate and the difference in height of curing substrate are 0.5cm.
4. device according to claim 1, is characterized in that, when two described discharging gates work, and two discharging gates descending material feedings simultaneously, and and cure the equidirectional movement of plate.
5. device according to claim 1, is characterized in that: during described two discharging gate material feedings, transportable direction comprises upper and lower, left and right and rotary operation.
6. the method based on the arbitrary described device production two-color crispy cone of Claims 1 to 5, it is characterized in that: the batter of two kinds of colors is added at a slow speed by two transportable material injection nozzles being furnished with envelope materials device simultaneously and cures in substrate, and the shape needed for describing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210350952.7A CN103652306B (en) | 2012-09-20 | 2012-09-20 | A kind of two-color crispy cone, crisp cylinder production line device for casting and preparation method thereof |
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| CN201210350952.7A CN103652306B (en) | 2012-09-20 | 2012-09-20 | A kind of two-color crispy cone, crisp cylinder production line device for casting and preparation method thereof |
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| CN103652306B true CN103652306B (en) | 2016-02-17 |
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|---|---|---|---|---|
| CN101170908A (en) * | 2005-05-03 | 2008-04-30 | 雀巢技术公司 | Composite frozen confections |
| CN101427727A (en) * | 2008-11-28 | 2009-05-13 | 内蒙古伊利实业集团股份有限公司 | Cold drink product, preparation method and apparatus thereof |
| EP2071963A1 (en) * | 2007-12-21 | 2009-06-24 | Nestec S.A. | Frozen confectionery product |
| CN101652072A (en) * | 2007-04-06 | 2010-02-17 | 雀巢产品技术援助有限公司 | Multi-colored cake cones |
| CN202068892U (en) * | 2010-12-30 | 2011-12-14 | 内蒙古伊利实业集团股份有限公司 | Filling device for varied cold drink assembly line |
| CN102406046A (en) * | 2011-12-01 | 2012-04-11 | 内蒙古伊利实业集团股份有限公司 | Double-section ice cream cone and production method thereof |
| WO2012084505A1 (en) * | 2010-12-23 | 2012-06-28 | Unilever Plc | Edible receptacles for frozen confections |
| CN202407003U (en) * | 2011-12-30 | 2012-09-05 | 内蒙古伊利实业集团股份有限公司 | Multi-color filling working station |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040180120A1 (en) * | 2003-03-10 | 2004-09-16 | Alain Leas | Packaged decorated frozen confection and method of manufacture |
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2012
- 2012-09-20 CN CN201210350952.7A patent/CN103652306B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101170908A (en) * | 2005-05-03 | 2008-04-30 | 雀巢技术公司 | Composite frozen confections |
| CN101652072A (en) * | 2007-04-06 | 2010-02-17 | 雀巢产品技术援助有限公司 | Multi-colored cake cones |
| EP2071963A1 (en) * | 2007-12-21 | 2009-06-24 | Nestec S.A. | Frozen confectionery product |
| CN101427727A (en) * | 2008-11-28 | 2009-05-13 | 内蒙古伊利实业集团股份有限公司 | Cold drink product, preparation method and apparatus thereof |
| WO2012084505A1 (en) * | 2010-12-23 | 2012-06-28 | Unilever Plc | Edible receptacles for frozen confections |
| CN202068892U (en) * | 2010-12-30 | 2011-12-14 | 内蒙古伊利实业集团股份有限公司 | Filling device for varied cold drink assembly line |
| CN102406046A (en) * | 2011-12-01 | 2012-04-11 | 内蒙古伊利实业集团股份有限公司 | Double-section ice cream cone and production method thereof |
| CN202407003U (en) * | 2011-12-30 | 2012-09-05 | 内蒙古伊利实业集团股份有限公司 | Multi-color filling working station |
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