CN103643429A - Microwave heat-energy tentering setting machine - Google Patents
Microwave heat-energy tentering setting machine Download PDFInfo
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- CN103643429A CN103643429A CN201310702082.XA CN201310702082A CN103643429A CN 103643429 A CN103643429 A CN 103643429A CN 201310702082 A CN201310702082 A CN 201310702082A CN 103643429 A CN103643429 A CN 103643429A
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- heat
- heating
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- energy
- shaping
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- 238000010438 heat treatment Methods 0.000 claims abstract description 37
- 239000004744 fabric Substances 0.000 claims abstract description 30
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000007493 shaping process Methods 0.000 claims description 39
- 238000009432 framing Methods 0.000 claims description 15
- 239000002699 waste material Substances 0.000 abstract description 11
- 230000035515 penetration Effects 0.000 abstract description 5
- 230000003993 interaction Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 239000003112 inhibitor Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000004513 sizing Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 239000003989 dielectric material Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000003197 gene knockdown Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 230000010355 oscillation Effects 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Drying Of Solid Materials (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a microwave heat-energy tentering setting machine which comprises a cloth feeding device, a tentering area, a heating and setting device, a natural cooling area and a cloth discharging device, wherein the heating and setting device comprises a heating and setting area and a microwave heating device; the microwave heating device comprises a main heater, a plurality of gas collecting hoods above the main heater, a waveguide tube and a water load device; leak energy inhibitors are arranged at openings behind the heating and setting area. The microwave heat-energy tentering setting machine can congruently heat by generating heat through interaction of microwaves and a heated medium by adopting microwaves penetration acted on the medium. In a heating process, only the medium (fabric) is acted without heating and preserving the heat of the whole heating and setting area, and other parts do not heat, so that the heat efficiency is greatly improved, the waste on the heat energy is fully avoided, and exhaust gas discharge is greatly reduced. Meanwhile, according to the heating method, molecular intense motion, friction, and motion inside and outside at the same time and motion from inside to outside and the like are realized, so that the heated fabric is fluffy.
Description
Technical field
The present invention relates to tentering and the HEAT SETTING equipment of a kind of each kind fabric (cloth), particularly a kind of microwave heat energy framing shaping machine.
Background technology
Framing shaping machine in the market all utilizes steam, electrical heating, boiler heating conduction oil, the conduction oils such as natural gas dispel the heat in heat set zone, with blower fan, hot blast is blown into again to the method heating of fabric face heating, in process, needs to make whole heat set zone to be full of hot blast and reach uniform temperature and make from outward appearance to inner essence heat-shaping gradually of fabric.For the temperature in maintaining heat sizing, must continuously supplement hot blast and discharge from the other end, it has the following disadvantages: 1, thermal efficiency waste low, energy consumption is larger; The waste vapour of 2, discharging affects atmospheric greenhouse effects, welding; 3, simultaneously because its heating means are from outward appearance to inner essence staged, fabric is unavoidably because inside and outside non-being heated produces quality flaw simultaneously.
Summary of the invention
The present invention is mainly the problem existing in above-mentioned technology, a kind of microwave heat energy framing shaping machine is provided, adopt microwave penetration to act on medium (fabric), interaction generation heat by microwave energy and heated medium is realized heating the same outside and inside, in heating process, only medium (fabric) is acted on, without being heated up and be incubated in whole heat set zone, also unlikely other position heatings, thereby greatly improved the thermal efficiency, fully avoided the waste of heat energy, greatly reduced the discharge of waste vapour, simultaneously because its heating means are molecule strenuous exercise, friction, the inside and outside factor such as simultaneously and from inside to outside produces Swelling Functions, making to be heated fabric realizes fluffy.
The technical solution adopted for the present invention to solve the technical problems is: a kind of microwave heat energy framing shaping machine, comprise entering arrangment, tentering district, heat-shaping device, natural cooling zone, cloth discharge device， outlet assembly, described heat-shaping device comprises heat-shaping district and microwave heating equipment, described microwave heating equipment comprises primary heater, is located at a plurality of gas skirts, waveguide and the water load device of primary heater top, and each opening part behind described heat-shaping district is equipped with leakage energy TVS.
The invention has the beneficial effects as follows: this microwave heat energy framing shaping machine is to adopt microwave penetration to act on medium (fabric), interaction generation heat by microwave energy and heated medium is realized heating the same outside and inside, in heating process, only medium (fabric) is acted on, without being heated up and be incubated in whole heat set zone, also unlikely other position heatings, thereby greatly improved the thermal efficiency, fully avoided the waste of heat energy, greatly reduced the discharge of waste vapour, simultaneously because its heating means are molecule strenuous exercise, friction, the Swelling Functions that the inside and outside factor such as simultaneously and from inside to outside plays, making to be heated fabric realizes fluffy, can fully give fabric dangles, elegant, soft style and features.
As preferably, top or the bottom in described heat-shaping district are also provided with humidity-discharging device.
Further, the quantity of described gas skirt is 1-6.
Further, described primary heater is installed on top, below or the both sides in heat-shaping district.
With the existing steam that utilizes, electrical heating, the framing shaping machine that boiler heating conduction oil, the conduction oils such as natural gas dispel the heat in heat set zone is compared, and microwave heat energy framing shaping machine of the present invention has the following advantages:
1, the motion that absorbs high frequency oscillation effect that microwave causes and increase molecule by medium (fabric) produces heat, so the consumption of electric energy only limits to microwave action in the consumption of medium (fabric), and the thermal efficiency is higher;
2, heat set zone does not need the part of being heated to adopt the less material of dielectric dissipation factor, reduces or stop that electromagnetic reception is not produced to heat, without power consumption, saves electric energy;
3,, because the dielectric dissipation factor that contains certain moisture content fabric is larger, so can receive preferably electromagnetic wave, so waste of energy is few, heat exchange efficiency is high;
4, microwave is that instantaneous heat temperature raising and its power output are adjustable for dielectric material, medium temperature rise noninertia, and variation that can inertialess, adapts to steady and continuous production and application and does not have residual activity phenomenon and heat-shaping district insulation phenomenon, has reduced the consumption of electric energy;
5, microwave is that penetration acts on medium, and the inside and outside portion of medium is heated simultaneously, can effectively avoid hot blast from outward appearance to inner essence staged heating may bring quality flaw to fabric;
6, at each opening part of heat-shaping district, by dress, leak energy TVS, prevent electromagnetic-wave leakage; After heating using microwave sizing, only produce a small amount of vapo(u)rability steam after fabric drying, the gas of discharging during far less than hot air circulation, therefore greatly reduced waste steam exhausting amount, reduces atmospheric greenhouse effects, is conducive to environmental protection;
7, the feature due to heating using microwave makes product without adopting the heat-resisting parts of high request and lagging facility being set, and has saved the manufacturing cost of product, can knock down price, and reduces user's purchase cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of microwave heat energy framing shaping machine of the present invention.
In figure: 1, entering arrangment, 2, tentering district, 3, natural cooling zone, 4, cloth discharge device， outlet assembly, 5, heat-shaping district, 6, primary heater, 7, gas skirt, 8, waveguide, 9, water load device, 10, leaking can TVS, 11, humidity-discharging device.
The specific embodiment
Below by specific embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
As shown in Figure 1, a kind of microwave heat energy framing shaping machine, comprise entering arrangment (1), tentering district (2), heat-shaping device, natural cooling zone (3), cloth discharge device， outlet assembly (4), described heat-shaping device comprises heat-shaping district (5) and microwave heating equipment, it is characterized in that, described microwave heating equipment comprises primary heater (6), is located at a plurality of gas skirts (7), waveguide (8) and the water load device (9) of primary heater top, and each opening part behind described heat-shaping district is equipped with leakage energy TVS (10).The top in wherein said heat-shaping district is also provided with humidity-discharging device 11, and the quantity of gas skirt is 6.Described primary heater is installed on the top in heat-shaping district.
The motion that microwave heat energy framing shaping machine of the present invention absorbs high frequency oscillation effect that microwave causes and increase molecule by medium (fabric) produces heat, so the consumption of electric energy only limits to microwave action in the consumption of medium (fabric), and the thermal efficiency is higher; Heat set zone does not need the part of being heated to adopt the less material of dielectric dissipation factor, reduces or stop that electromagnetic reception is not produced to heat, without power consumption, saves electric energy; Because the dielectric dissipation factor that contains certain moisture content fabric is larger, can receive preferably electromagnetic wave, so waste of energy is few, heat exchange efficiency is high; Microwave is that instantaneous heat temperature raising and its power output are adjustable for dielectric material, medium temperature rise noninertia, and variation that can inertialess, adapts to steady and continuous production and application and does not have residual activity phenomenon and heat-shaping district insulation phenomenon, has reduced the consumption of electric energy; Microwave is that penetration acts on medium, and the inside and outside portion of medium is heated simultaneously, can effectively avoid hot blast from outward appearance to inner essence staged heating may bring quality flaw to fabric; At each opening part of heat-shaping district, by dress, leak energy TVS, prevent electromagnetic-wave leakage; After heating using microwave sizing, only produce a small amount of vapo(u)rability steam after fabric drying, the gas of discharging during far less than hot air circulation, therefore greatly reduced waste steam exhausting amount, minimizing because of greenhouse effects, is conducive to environmental protection to atmospheric; Because the feature of heating using microwave makes product without adopting the heat-resisting parts of high request and lagging facility being set, saved the manufacturing cost of product, can knock down price, reduce user's purchase cost.
Above-described embodiment is a kind of preferably scheme of the present invention, not the present invention is done to any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim records.
Claims (4)
1. a microwave heat energy framing shaping machine, comprise entering arrangment (1), tentering district (2), heat-shaping device, natural cooling zone (3), cloth discharge device， outlet assembly (4), described heat-shaping device comprises heat-shaping district (5) and microwave heating equipment, it is characterized in that, described microwave heating equipment comprises primary heater (6), is located at a plurality of gas skirts (7), waveguide (8) and the water load device (9) of primary heater top, and each opening part behind described heat-shaping district is equipped with leakage energy TVS (10).
2. microwave heat energy framing shaping machine according to claim 1, is characterized in that, the top in described heat-shaping district is also provided with humidity-discharging device (11).
3. microwave heat energy framing shaping machine according to claim 1, is characterized in that, the quantity of described gas skirt is 1-20.
4. microwave heat energy framing shaping machine according to claim 1, is characterized in that, described primary heater is installed on top, below or the both sides in heat-shaping district.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310702082.XA CN103643429B (en) | 2013-12-19 | 2013-12-19 | Microwave heat-energy tentering setting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310702082.XA CN103643429B (en) | 2013-12-19 | 2013-12-19 | Microwave heat-energy tentering setting machine |
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| Publication Number | Publication Date |
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| CN103643429A true CN103643429A (en) | 2014-03-19 |
| CN103643429B CN103643429B (en) | 2015-07-22 |
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| CN201310702082.XA Active CN103643429B (en) | 2013-12-19 | 2013-12-19 | Microwave heat-energy tentering setting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105506898A (en) * | 2015-12-28 | 2016-04-20 | 苏州长晟无纺科技有限公司 | Novel tenter setting line |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2038509U (en) * | 1988-10-08 | 1989-05-31 | 上海第八棉纺织厂 | Microwave yarn setting device |
| CN2563536Y (en) * | 2002-06-10 | 2003-07-30 | 刘保生 | Microwave printing and dyeing drying device |
| CN102251366A (en) * | 2011-07-06 | 2011-11-23 | 叶国宣 | Sock shaping apparatus and method |
| CN102455117A (en) * | 2010-10-22 | 2012-05-16 | 机械科学研究总院先进制造技术研究中心 | Novel tunnel-type microwave dying method and device applied in textile dyeing and finishing industry |
| CN202685541U (en) * | 2012-07-23 | 2013-01-23 | 王维利 | Microwave color fixing drying device used for printing |
-
2013
- 2013-12-19 CN CN201310702082.XA patent/CN103643429B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2038509U (en) * | 1988-10-08 | 1989-05-31 | 上海第八棉纺织厂 | Microwave yarn setting device |
| CN2563536Y (en) * | 2002-06-10 | 2003-07-30 | 刘保生 | Microwave printing and dyeing drying device |
| CN102455117A (en) * | 2010-10-22 | 2012-05-16 | 机械科学研究总院先进制造技术研究中心 | Novel tunnel-type microwave dying method and device applied in textile dyeing and finishing industry |
| CN102251366A (en) * | 2011-07-06 | 2011-11-23 | 叶国宣 | Sock shaping apparatus and method |
| CN202685541U (en) * | 2012-07-23 | 2013-01-23 | 王维利 | Microwave color fixing drying device used for printing |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105506898A (en) * | 2015-12-28 | 2016-04-20 | 苏州长晟无纺科技有限公司 | Novel tenter setting line |
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| Publication number | Publication date |
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| CN103643429B (en) | 2015-07-22 |
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Owner name: ZHEJIANG ZHONGTE SPECIAL INTELLIGENT EQUIPMENT CO. Free format text: FORMER OWNER: LI BO Effective date: 20140715 |
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Effective date of registration: 20140715 Address after: 313223, Zhejiang, Huzhou province Deqing County bell tube Town Industrial Park Applicant after: ZHEJIANG ZHONGTE INTELLIGENT EQUIPMENT CO.,LTD. Address before: 311113 Anxi Industrial Park, Liangzhu Town, Yuhang District, Zhejiang, Hangzhou Applicant before: Li Bo |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
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Denomination of invention: Microwave thermal stretching and shaping machine Granted publication date: 20150722 Pledgee: Zhejiang Deqing Rural Commercial Bank Co.,Ltd. Zhongguan sub branch Pledgor: ZHEJIANG ZHONGTE INTELLIGENT EQUIPMENT CO.,LTD. Registration number: Y2024980015315 |