CN103643060B - B 4c/Al matrix material and preparation method thereof - Google Patents

B 4c/Al matrix material and preparation method thereof Download PDF

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CN103643060B
CN103643060B CN201310627244.8A CN201310627244A CN103643060B CN 103643060 B CN103643060 B CN 103643060B CN 201310627244 A CN201310627244 A CN 201310627244A CN 103643060 B CN103643060 B CN 103643060B
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matrix material
preparation
melt
aluminium alloy
alloy melt
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CN103643060A (en
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束国刚
刘伟
刘彦章
李丘林
李学军
罗志远
高敏锐
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China General Nuclear Power Corp
China Nuclear Power Engineering Co Ltd
Shenzhen International Graduate School of Tsinghua University
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China General Nuclear Power Corp
China Nuclear Power Engineering Co Ltd
Shenzhen Graduate School Tsinghua University
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Abstract

The invention discloses a kind of B 4the preparation method of C/Al matrix material, it comprises the following steps: the boron carbide powder of diameter 10-100 micron grinds, screens by (1) after the pre-treatment; (2) prepare aluminium alloy melt, blowing argon gas refining removes the gred; (3) boron carbide powder obtained in step (1) is dropped in aluminium alloy melt, aluminium alloy melt be cooled to its semi-solid temperature interval and apply mechanical stirring and induction stirring; And (4) by stir after aluminium alloy melt be warming up to full liquid state after, above melt, apply pressure by melt press-in die.According to B of the present invention 4the B of preparation method's acquisition of C/Al matrix material 4in C/Al matrix material, B 4c even particle distribution, disperse, dense structure, does not have the casting flaws such as obvious pore.

Description

B 4c/Al matrix material and preparation method thereof
Technical field
The invention belongs to field of compound material, more particularly, the present invention relates to a kind of B 4c/Al matrix material and preparation method thereof.
Background technology
B 4c/Al has low density, high strength, high elastic coefficient, high thermal conductance and high neutron absorption ability, therefore, is widely used in national defence, aerospace and Nuclear Power Industry field.High-content B 4the B of C 4c/Al matrix material has important use in Nuclear Power Industry, is a kind of desirable spent fuel storage rack material.
US Patent No. 5,700,962 and Chinese patent patent of invention ZL201010607497.5 disclose a kind of B respectively 4the preparation method of C/Al matrix material, it comprises: aluminium powder and boron carbide powder high-energy ball milling mixed and be pressed into blank in advance, sinter blank into sintered blank, and sintered blank is carried out extruding and hot rolling to prepare the boron carbide particles reinforced aluminum matrix composites of high-content, even particle distribution.But there is complex procedures and the high shortcoming of cost in above-mentioned preparation method, is unfavorable for commercial scale production.Even if by accumulation ply rolling method, obtain the B that norbide volume fraction is about 12% 4c/Al matrix material, but, due to work hardening, be difficult to the B obtaining high level 4c/Al matrix material.
Stirring casting method is the B of a kind of low cost, high yield 4c/Al composite material and preparation method thereof; it carries out usually in 600-850 DEG C of temperature range, and the wetting angle under this temperature range between boron carbide particles and molten aluminium is greater than 90 degree, and boron carbide particles is difficult to enter melt; therefore, must process to improve to boron carbide particles or melt wetting.US Patent No. 5,858,460 employings improve soaking between itself and Al-Li alloy matrix in the method for boron carbide particles surface-coated one deck silvering, obtain the B that norbide volume content is 10%, 20% 4c/Al matrix material, but silver-plated cost is high and can produce nitrogen oxides pollution.
In addition, at stirring casting B 4in the process of C/Al matrix material, when in melt, boron carbide particles content is higher, the viscosity of melt is comparatively large also may cause fluidity of molten poor, can bring impact, melt can be caused to fill the series of problems such as type is imperfect, feeding capacity is poor on the castability of melt.
In view of this, necessaryly a kind of B is provided 4c/Al matrix material and preparation method thereof, to be difficult between boron carbide particles and aluminum substrate to soak to overcome, the problem of boron carbide particles skewness, melt casting poor-performing.
Summary of the invention
The object of the invention is to: a kind of B is provided 4c/Al matrix material and preparation method thereof, to be difficult between boron carbide particles and aluminum substrate to soak to solve, the problem of boron carbide particles skewness, melt casting poor-performing.
In order to realize foregoing invention object, the invention provides a kind of B 4the preparation method of C/Al matrix material, it comprises the following steps:
(1) boron carbide powder of diameter 10-100 micron is ground after the pre-treatment, screens;
(2) prepare aluminium alloy melt, blowing argon gas refining removes the gred;
(3) boron carbide powder obtained in step (1) is dropped in aluminium alloy melt, aluminium alloy melt be cooled to its semi-solid temperature interval and stir; And
(4), after the aluminium alloy melt after stirring being warming up to full liquid state, above melt, pressure is applied by melt press-in die.
As B of the present invention 4the one of the preparation method of C/Al matrix material is improved, and in step (1), the pre-treatment of boron carbide powder is: in air atmosphere, with 390-410 DEG C of heating 1.9-2.1h.
As B of the present invention 4the one of the preparation method of C/Al matrix material is improved, in step (2), in mass percentage, the composition of the aluminium alloy melt prepared is silicon 0.2-1%, iron 0.2-1%, copper 3.8-4.9%, manganese 0.3-1%, magnesium 1.2-1.8%, chromium < 0.1%, zinc 0.1-0.25%, titanium 1-5%, aluminium surplus.The proportioning of this kind of aluminium alloy melt is not only conducive to the following process deformability improving matrix material, and the titanium wherein contained can help B 4open each other between C particle, and be combined closely with alloy matrix aluminum.
As B of the present invention 4the one of the preparation method of C/Al matrix material is improved, and in step (2), blowing argon gas refining argon flow amount used is about 9-11cc/min, and refining time is about 3-5min, and blowing refining temperature is 700 DEG C ± 10 DEG C.
As B of the present invention 4the one of the preparation method of C/Al matrix material is improved, and in step (3), the temperature stirred aluminium alloy melt is 625 DEG C ± 5 DEG C, and vacuum tightness is 100-2000Pa.
As B of the present invention 4the one of the preparation method of C/Al matrix material is improved, and in step (4), the temperature of aluminium alloy melt casting is 740 DEG C ± 10 DEG C.
As B of the present invention 4the one of the preparation method of C/Al matrix material is improved, and in step (3), stirs as mechanical stirring or machinery-double electromagnetic stir.
As B of the present invention 4the one of the preparation method of C/Al matrix material is improved, and in step (3), stir as mechanical stirring, agitating vane is positioned at bottom melt, and agitating vane rotating speed is 500 ± 20r/min.
As B of the present invention 4the one of the preparation method of C/Al matrix material is improved, in step (3), stir as machinery-double electromagnetic stirs, churned mechanically agitating vane is positioned at bottom melt, agitating vane rotating speed is 500 ± 20r/min, the sine-wave current frequency of induction stirring is 20Hz, strength of current peak value 10A, altogether stir about 30min.
As B of the present invention 4the one of the preparation method of C/Al matrix material is improved, B 4b in C/Al matrix material 4the volumn concentration of C is 10%-30%.
In order to realize foregoing invention object, present invention also offers a kind of B 4c/Al matrix material, it is obtained by aforementioned preparation process.
Relative to prior art, B of the present invention 4c/Al matrix material and preparation method thereof has the following advantages:
1) adopt and will grind again after boron carbide powder preheating, sieve, thermal pretreatment effectively can improve soaking between boron carbide particles and aluminum substrate, grinding and technique of sieving can remove the reunion generated in warm, the add-on increasing norbide, the effect avoiding norbide to reunite;
2) on churned mechanically basis, induction stirring is introduced, travelling-magnetic-field or electromagnetic oscillation is applied to melt, melt each several part stirring extent can be made even, effectively eliminate the boron carbide particles local occurred because melt each several part stirs inequality in single mechanical agitation process and reunite.
3) adopt the forging type inhaling casting, effectively overcome to stir and terminate the problem that rear melt viscosity is higher, poor fluidity, castability are poor, improve B 4the performance of C/Al matrix material.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, to B of the present invention 4c/Al matrix material and preparation method thereof is described in detail, in accompanying drawing:
Fig. 1 is B prepared by the embodiment of the present invention 1 4the metallograph of C/Al composite sample, wherein, B 4the volume fraction of C is 10%, and the alr mode of employing is mechanical stirring.
Fig. 2 is B prepared by the embodiment of the present invention 2 4the metallograph of C/Al composite sample, wherein, B 4the volume fraction of C is 20%, and the alr mode of employing is mechanical stirring.
Fig. 3 is B prepared by the embodiment of the present invention 3 4the metallograph of C/Al composite sample, wherein, B 4the volume fraction of C is 30%, and the alr mode of employing is that mechanical stirring adds induction stirring.
Embodiment
In order to make goal of the invention of the present invention, technical scheme and technique effect more clear, below in conjunction with drawings and Examples, the present invention is described in more detail.Should be understood that, the embodiment described in this specification sheets is only to explain the present invention, is not intended to limit the present invention.
Embodiment 1
Step 1. pre-treatment, takes a certain amount of 325 order core level B 4the former powder of C, is placed in resistance furnace by its drawout on container, with 390 DEG C of heating 2.1h in air atmosphere.
Step 2. is sieved after being ground by the boron carbide powder of step 1 gained, removes the particle of wherein particle diameter more than 100 microns, takes the boron carbide powder 1.5Kg of diameter 10-100 micron and uses aluminium foil coated.
Step 3. is got a certain amount of fine aluminium and is heated in stove, melts, and when temperature reaches 690 DEG C, is encased by a certain amount of pure magnesium aluminium-foil paper in press-in melt; Continue to heat up, when temperature is increased to 700 DEG C, add load weighted AlCu50, Zn, Al-Fe10, Al-Cr5, Al-Mn10, Al-Ti10 master alloy stirring in advance, the melt of composition shown in preparation following table, due to containing appropriate alloying element, matrix is not only conducive to preparing matrix material but also matrix material possesses certain subsequent thermal processing performance; Until completely melted, blowing argon gas refining 3min is carried out to melt and skims, argon flow amount used is 10cc/min, refining time is 3min, blowing refining temperature is 700 DEG C ± 10 DEG C, by dropping in melt through pretreated boron carbide powder of wrapping with aluminium foil in advance in step 2, close bell, and body of heater is evacuated to 500Pa.
Silicon Iron Copper Manganese Magnesium Chromium Zinc Titanium Aluminium
0.5% 0.5% 4.2% 0.8% 1.5% 0.1% 0.25% 1% Surplus
Step 4. is incubated after melt is cooled to 625 DEG C, slowly falls near bottom agitating vane to melt, increases rotating speed gradually, finally by stabilization of speed at 500r/min, eddy current can either be formed and particle is involved in melt does not produce splashing again; Along with stirring is carried out, boron carbide particles is involved in melt gradually, altogether stir about 30min.
Agitating vane rotating speed is down to 100r/min by step 5., and slowly rises from liquid level; Melt is warming up to 740 DEG C to skim, pressurizes above melt after a little for bath surface scum silica frost is taken out, melt is inhaled in mould.
The sample of gained carries out cutting by step 6., polish, carry out metallurgical analysis after polishing, and metallograph as shown in Figure 1.
Embodiment 2
Step 1. takes a certain amount of 325 order core level B 4c powder, is placed in resistance furnace by its drawout on container, with 400 DEG C of heating 2h in air atmosphere.
Step 2. is sieved after being ground by the boron carbide powder of step 1 gained, takes the boron carbide powder 3.3Kg of diameter 10-100 micron and uses aluminium foil coated.
Step 3. is got a certain amount of fine aluminium and is heated in stove, melts, and when temperature reaches 690 DEG C, is encased by a certain amount of pure magnesium aluminium-foil paper in press-in melt; Continue to heat up, when temperature is increased to 700 DEG C, add load weighted AlCu50, Zn, AlFe10, AlMn10, AlCr5, AlTi10 master alloy stirring in advance, the melt of composition shown in configuration following table.Until completely melted, blowing argon gas refining 3min is carried out to melt and skims, argon flow amount used is 10cc/min, refining time is 3min, blowing refining temperature is 700 DEG C ± 10 DEG C, by dropping in melt through pretreated boron carbide powder of wrapping with aluminium foil in advance in step 2, close bell, and body of heater is evacuated to 500Pa.
Silicon Iron Copper Manganese Magnesium Chromium Zinc Titanium Aluminium
0.5% 0.5% 4.2% 0.8% 1.5% 0.1% 0.25% 5% Surplus
Step 4. is incubated after melt is cooled to 625 DEG C, slowly falls near bottom agitating vane to melt, increases rotating speed gradually, finally by stabilization of speed at 500r/min, eddy current can either be formed and particle is involved in melt does not produce splashing again; Along with stirring is carried out, boron carbide particles is involved in melt gradually, altogether stir about 30min.
Agitating vane rotating speed is down to 100r/min by step 5., and slowly rises from liquid level; Melt is warming up to 740 DEG C to skim, pressurizes above melt after a little for bath surface scum silica frost is taken out, melt is inhaled in mould.
The sample of gained carries out cutting by step 6., polish, carry out metallurgical analysis after polishing, and metallograph as shown in Figure 2.
Embodiment 3
Step 1. takes a certain amount of 325 order core level B 4c powder, is placed in resistance furnace by its drawout on container, with 410 DEG C of heating 1.9h in air atmosphere.
Step 2. is sieved after being ground by the boron carbide powder of step 1 gained, takes the boron carbide powder 5.75Kg of diameter 10-100 micron and uses aluminium foil coated.
Step 3. is got a certain amount of fine aluminium and is heated in stove, melts, and when temperature reaches 690 DEG C, is encased by a certain amount of pure magnesium aluminium-foil paper in press-in melt; Continue to heat up, when temperature is increased to 700 DEG C, add load weighted AlCu50, Zn, AlFe10, AlMn10, AlCr5, AlTi10 master alloy stirring in advance, the melt of composition shown in configuration following table.Until completely melted, blowing argon gas refining 3min is carried out to melt and skims, argon flow amount used is 10cc/min, refining time is 3min, blowing refining temperature is 700 DEG C ± 10 DEG C, by dropping in melt through pretreated boron carbide powder of wrapping with aluminium foil in advance in step 2, close bell, and body of heater is evacuated to 500Pa.
Silicon Iron Copper Manganese Magnesium Chromium Zinc Titanium Aluminium
0.5% 0.5% 4.2% 0.8% 1.5% 0.1% 0.25% 1% Surplus
Step 4. is incubated after melt is cooled to 625 DEG C, slowly falls near bottom agitating vane to melt, increases rotating speed gradually, finally by stabilization of speed at 500r/min, eddy current can either be formed and particle is involved in melt does not produce splashing again; Open induction stirring, regulate sine-wave current frequency to 20Hz, strength of current peak value 10A.Along with stirring is carried out, boron carbide particles is involved in melt gradually, altogether stir about 30min.
After step 5. composite stirring 30min, agitating vane speed is down to 100r/min, and slowly rises from liquid level, stop induction stirring.Melt is warming up to 740 DEG C to skim, pressurizes above melt after a little for bath surface scum silica frost is taken out, melt is inhaled in mould.
The sample of gained carries out cutting by step 6., polish, carry out metallurgical analysis after polishing, and metallograph as shown in Figure 3.
B of the present invention 4the preparation method of C/Al matrix material can prepare B efficiently 4c volume content up to 30% B 4c/Al matrix material, in the metallograph shown in as can be seen from Fig. 1 to Fig. 3: according to B of the present invention 4b of the present invention prepared by the preparation method of C/Al matrix material 4in C/Al matrix material, B 4c even particle distribution, disperse, dense structure, does not produce the casting flaws such as obvious pore.
In addition, when boron carbide powder volume content is 10%, 20%, adopting mechanical stirring to be enough to obtain Granular composite in macro-scale very well, does not almost have the B of casting flaw 4c/Al matrix material, but B on micro-scale 4c particle is slightly reunited; When boron carbide powder volume content is 30%, owing to adding induction stirring technique, effectively break up B at micro-scale 4the reunion of C particle, obtains evenly, the high B of disperse 4the matrix material of C volume content.
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also carry out suitable change and amendment to above-mentioned embodiment.Therefore, the present invention is not limited to embodiment disclosed and described above, also should fall in the protection domain of claim of the present invention modifications and changes more of the present invention.In addition, although employ some specific terms in this specification sheets, these terms just for convenience of description, do not form any restriction to the present invention.

Claims (10)

1. a B 4the preparation method of C/Al matrix material, is characterized in that, comprises the following steps:
(1) boron carbide powder of diameter 10-100 micron is ground after the pre-treatment, screens;
(2) prepare aluminium alloy melt, blowing argon gas refining removes the gred;
(3) boron carbide powder obtained in step (1) is dropped in aluminium alloy melt, aluminium alloy melt be cooled to its semi-solid temperature interval and stir; And
(4), after the aluminium alloy melt after stirring being warming up to full liquid state, above melt, pressure is applied by melt press-in die, wherein, B 4b in C/Al matrix material 4the volumn concentration of C is 10%-30%.
2. B according to claim 1 4the preparation method of C/Al matrix material, is characterized in that, in step (1), the pre-treatment of boron carbide powder is: in air atmosphere, with 390-410 DEG C of heating 1.9-2.1h.
3. B according to claim 1 4the preparation method of C/Al matrix material, it is characterized in that, in step (2), in mass percentage, the composition of the aluminium alloy melt prepared is silicon 0.2-1%, iron 0.2-1%, copper 3.8-4.9%, manganese 0.3-1%, magnesium 1.2-1.8%, chromium < 0.1%, zinc 0.1-0.25%, titanium 1-5%, aluminium surplus.
4. B according to claim 1 4the preparation method of C/Al matrix material, is characterized in that, in step (2), blowing argon gas refining argon flow amount used is 9-11cc/min, and refining time is 3-5min, and blowing refining temperature is 700 DEG C ± 10 DEG C.
5. B according to claim 1 4the preparation method of C/Al matrix material, is characterized in that, in step (3), the temperature stirred aluminium alloy melt is 625 DEG C ± 5 DEG C, and vacuum tightness is 100-2000Pa.
6. B according to claim 1 4the preparation method of C/Al matrix material, is characterized in that, in step (4), the temperature of aluminium alloy melt casting is 740 DEG C ± 10 DEG C.
7. B according to claim 1 4the preparation method of C/Al matrix material, is characterized in that, in step (3), stirs as mechanical stirring or machinery-double electromagnetic stir.
8. B according to claim 7 4the preparation method of C/Al matrix material, is characterized in that, in step (3), stir as mechanical stirring, agitating vane is positioned at bottom melt, and agitating vane rotating speed is 500 ± 20r/min.
9. B according to claim 1 4the preparation method of C/Al matrix material, it is characterized in that, in step (3), stir as machinery-double electromagnetic stirs, churned mechanically agitating vane is positioned at bottom melt, agitating vane rotating speed is 500 ± 20r/min, and the sine-wave current frequency of induction stirring is 20Hz, strength of current peak value 10A, stirs 30min altogether.
10. a B 4c/Al matrix material, is characterized in that, described B 4c/Al matrix material is obtained by the preparation method according to any one of claim 1 to 9.
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CN104357768B (en) * 2014-09-26 2016-09-14 清华大学深圳研究生院 A kind of boron carbide-Al alloy composite sheet material and preparation method thereof
CN104313400B (en) * 2014-10-20 2016-09-28 清华大学深圳研究生院 A kind of Boral based composites and neutron absorber plate
CN104946911B (en) * 2015-06-29 2017-03-08 哈尔滨工业大学 A kind of spent fuel storage rack high-volume fractional B4The preparation method of C/Al composite
CN105761773B (en) * 2016-03-07 2017-09-29 镇江纽科利核能新材料科技有限公司 The preparation method of spentnuclear fuel storing neutron absorber material
CN109762990B (en) * 2018-12-28 2020-01-07 清华大学深圳研究生院 Recovery and regeneration method of boron carbide aluminum-based composite material
CN109825737A (en) * 2019-02-14 2019-05-31 四川聚能核技术工程有限公司 A kind of fusion casting preparation method of aluminum-based boron carbide composite material
CN111020300B (en) * 2019-12-05 2021-09-10 江苏大学 Preparation method of thermal cracking resistant binary nanoparticle reinforced aluminum matrix composite
CN111515360A (en) * 2020-04-23 2020-08-11 昆明理工大学 Preparation method of cylindrical multilayer composite casting
CN112680622A (en) * 2020-12-18 2021-04-20 深圳优越科技新材料有限公司 Light high-strength boron carbide particle reinforced aluminum matrix composite material and preparation method thereof

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