A kind of wear-resisting epoxy coating
Technical field
The invention belongs to technical field of macromolecules, be specifically related to a kind of wear-resisting epoxy coating that can be used for prosthetic appliance, pipeline.
Background technology
Epoxypaint is of many uses, and its shrinking percentage is low, cohesive strength is high, preparation is easy, technique is simple, cured article hardness is high, modification is easier to, and all has good sticking power to various metal and most of non-metallic material.
Two-phase fluid erosive wear be cause equipment, one of major reason that Pipeline damage is scrapped, the high-abrasive material kind of current domestic and international application has alloy material, inorganic materials (as silicon carbide, high alumina ceramic etc.), organic materials (as urethane, nylon, rubber etc.).Alloy material has heat resistant and wear resistant performance, but large, the shaping complexity of its density, cost is high, site operation is difficult; Although inorganic materials has very high wear resistance, along with the increase of its hardness, fragility also increases, and onsite application is easily hit and ruptures, and in machine-shaping process, scrap rate is high, and production energy consumption is high; Organic materials possesses certain wear resistance, lightweight, but its anti-solid particulate scratches ability.And above-mentioned three class materials all do not possess the function of repairing worn parts.
Add filler in epoxypaint not only can reduce costs, also can improve many performances of epoxypaint, as improved sticking power, compressive strength and wear resistance etc.Employing silica powder, lapis amiridis, talcum powder, light calcium carbonate etc. that filler is more.Existing epoxy group(ing) wear-resistant paint, be generally in epoxypaint, add the mechanically resistant material such as the antifriction material such as graphite, molybdenumdisulphide and oxide compound, iron powder, aluminium powder, the epoxypaint formed like this is not enough to abrasive conditions and the environment of resisting very severe.
Summary of the invention
In order to overcome above-mentioned defect, the object of the invention is to provide a kind of wear-resisting epoxy coating that can be used for prosthetic appliance, pipeline.
To achieve these goals, the present invention adopts following technical scheme:
A kind of wear-resisting epoxy coating, this coating comprises A, B two portions component raw material and makes, and wherein it comprises part A component raw material by weight:
Blending epoxy 2045 parts, thinner 28 parts, silane coupling agent 14 parts, fe-based alloy powder 1030 parts, aluminum oxide powder 1030 parts, 520 parts, silicon carbide, 1020 parts, porcelain powder, glass flake 14 parts, carbon black 14 parts;
Wherein it comprises part B component raw material by weight:
High hardness wear-resisting epoxy hardener 7080 parts, epoxy promotor 2030 parts;
Described blending epoxy is E-51 epoxy resin and E-44 epoxy resin, and wherein E-51 content of epoxy resin is 4060%, E-44 content of epoxy resin of blending epoxy gross weight is 4060% of blending epoxy gross weight.
Described high hardness wear-resisting epoxy hardener is modified aromatic amine epoxy curing agent and daiamid epoxy curing agent, wherein modified aromatic amine epoxy curing agent consumption is 5070% of high hardness wear-resisting epoxy hardener gross weight, and daiamid epoxy curing agent consumption is 3050% of high hardness wear-resisting epoxy hardener gross weight.
Described thinner is p-aminophenol glycidyl amine (ether) type trifunctional epoxy resin.
Described Epoxy curing accelerators is DMP-30 Epoxy curing accelerators.
Described silane coupling agent is KH-560 coupling agent.
Beneficial effect of the present invention:
The present invention adopts the sticking power of blending epoxy raising to base material; P-aminophenol glycidyl amine (ether) type trifunctional epoxy resin is adopted to improve wear resistance and the resistance to medium of epoxy coating; Add the wear resisting property that the wear resistant filler such as fe-based alloy powder and silicon carbide improves epoxy coating.
Embodiment
Example 1
The component A of this coating comprises blending epoxy 20 parts, thinner 8 parts, silane coupling agent 1 part, fe-based alloy powder 20 parts, aluminum oxide powder 20 parts, 15 parts, silicon carbide, 10 parts, porcelain powder, glass flake 4 parts, carbon black 1 part.
B component high hardness wear-resisting epoxy hardener 70 parts, epoxy promotor 30 parts.
Example 2
The component A of this coating comprises blending epoxy 25 parts, thinner 5 parts, silane coupling agent 3 parts, fe-based alloy powder 10 parts, aluminum oxide powder 10 parts, 20 parts, silicon carbide, 14 parts, porcelain powder, glass flake 2 parts, carbon black 2 parts.
B component high hardness wear-resisting epoxy hardener 75 parts, epoxy promotor 25 parts.
Example 3
The component A of this coating comprises blending epoxy 45 parts, thinner 2 parts, silane coupling agent 4 parts, fe-based alloy powder 30 parts, aluminum oxide powder 30 parts, 5 parts, silicon carbide, 20 parts, porcelain powder, glass flake 1 part, carbon black 4 parts.
B component high hardness wear-resisting epoxy hardener 80 parts, epoxy promotor 20 parts.
In above embodiment 1 ~ 3
Further can: described blending epoxy is E-51 epoxy resin and E-44 epoxy resin, and wherein E-51 content of epoxy resin is 4060%, E-44 content of epoxy resin of blending epoxy gross weight is 4060% of blending epoxy gross weight.
Further can: described high hardness wear-resisting epoxy hardener is modified aromatic amine epoxy curing agent and daiamid epoxy curing agent, wherein modified aromatic amine epoxy curing agent consumption is 5070% of high hardness wear-resisting epoxy hardener gross weight, and daiamid epoxy curing agent consumption is 3050% of high hardness wear-resisting epoxy hardener gross weight.
Further can: described thinner is p-aminophenol glycidyl amine (ether) type trifunctional epoxy resin.
Further can: described Epoxy curing accelerators is DMP-30 Epoxy curing accelerators;
Further can: the silane coupling agent described in root is KH-560 coupling agent.
Its performance is tested as shown in the table with the wear-resisting epoxy coating of embodiment 13:
Above-described specific embodiment; further detailed description has been carried out to object of the present invention, technical scheme and beneficial effect; be understood that; the foregoing is only specific embodiments of the invention; be not limited to the present invention, within the spirit and principles in the present invention all, any amendment made, equivalent replacement, improvement etc.; all should be included within protection scope of the present invention, and any restriction to it can not be interpreted as.As solidifying agent, thinner can adopt any suitable solidifying agent, thinner etc.