CN103640230B - The preparation method of basalt fibre, glass fibre and polypropylene fiber composite - Google Patents
The preparation method of basalt fibre, glass fibre and polypropylene fiber composite Download PDFInfo
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- CN103640230B CN103640230B CN201310615226.8A CN201310615226A CN103640230B CN 103640230 B CN103640230 B CN 103640230B CN 201310615226 A CN201310615226 A CN 201310615226A CN 103640230 B CN103640230 B CN 103640230B
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- fibre
- polypropylene
- basalt
- woven fabric
- glass fibre
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
- B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D25/00—Woven fabrics not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Moulding By Coating Moulds (AREA)
- Reinforced Plastic Materials (AREA)
Abstract
The invention discloses the preparation method of a kind of basalt fibre, glass fibre and polypropylene fiber composite, with basalt fibre, glass fibre and polypropylene fibre woven fabric for prefabricated component, by compression molding device, compression molding is carried out to prefabricated component, the composite of obtained basalt fibre, glass fibre and polypropylene fibre.The present invention with basalt fibre, glass fibre and polypropylene fibre woven fabric for prefabricated component, change the tissue of prefabricated component, the intertexture number of plies of filling yarn, dissimilar composite can be obtained, ensure that the composite obtained has different thickness simultaneously, show different mechanical performances and flexible performance; Adopt die press technology for forming, control mold pressing parameter, obtained hot-melt fiber reinforced composite, technological process is simple, and easy to operate, made composite is suitable for the extensive use of industry field.
Description
Technical field
The present invention relates to a kind of preparation method of advanced composite material (ACM), especially a kind of method jointly being prepared fibre reinforced composites by basalt fibre, glass fibre and polypropylene fibre.
Background technology
Fibre reinforced composites are widely used in field of compound material with its excellent performance, and glass fibre and basalt fibre are the excellent raw materials of fibre reinforced composites.The fusing point of polypropylene fibre is lower, can as the matrix fiber of hot-melt fiber reinforced composite.And there is certain performance deficiency in single basalt fibre, glass fibre, polypropylene fibre, by basalt fibre, glass fibre and polypropylene fibre triplicity, die press technology for forming is adopted to prepare hot-melt fiber reinforced composite, the premium properties of three can be given full play to, expand kind and the range of application of composite.
Summary of the invention
The object of the invention there are provided the preparation method of a kind of basalt fibre, glass fibre and polypropylene fiber composite, with basalt fibre, glass fibre and polypropylene fibre woven fabric for prefabricated component, change the tissue of prefabricated component, the intertexture number of plies of filling yarn, dissimilar composite can be obtained, ensure that the composite obtained has different thickness simultaneously, show different mechanical performances and flexible performance; Adopt die press technology for forming, control mold pressing parameter, obtained hot-melt fiber reinforced composite, technological process is simple, and easy to operate, made composite is suitable for the extensive use of industry field.
In order to achieve the above object, technical scheme of the present invention is:
The preparation method of a kind of basalt fibre, glass fibre and polypropylene fiber composite, with basalt fibre, glass fibre and polypropylene fibre woven fabric for prefabricated component, by compression molding device, compression molding is carried out to prefabricated component, the composite of obtained basalt fibre, glass fibre and polypropylene fibre.
Described basalt fibre, glass fibre and polypropylene fibre woven fabric are the intertexture rule determining each layer warp thread and weft yarn according to the intertexture number of plies of warp thread and weft yarn, design basalt fibre, glass fibre and polypropylene fibre woven fabric structure, draw the structural representation of the woven fabric of basalt fibre, glass fibre and polypropylene fibre according to the intertexture rule of each layer warp thread and weft yarn, again according to basalt fibre, the structural representation of the woven fabric of glass fibre and polypropylene fibre draws basalt fibre, the woven fabric structure figure of glass fibre and polypropylene fibre, finally by basalt fibre, the woven fabric structure figure of glass fibre and polypropylene fibre obtains basalt fibre, the looming draft of the woven fabric of glass fibre and polypropylene fibre, basalt fibre and polypropylene fibre looping line is adopted to be warp thread, glass fibre and polypropylene fibre looping line is adopted to be weft yarn, according to basalt fibre, the looming draft of glass fibre and polypropylene fibre woven fabric, weave on looms to make and obtain basalt fibre, the woven fabric of glass fibre and polypropylene fibre.
Described basalt fibre and polypropylene fibre looping line adopt fineness to be basalt fibre and the polypropylene fibre looping line of 700tex ~ 1200tex; Described glass fibre and polypropylene fibre looping line adopt fineness to be glass fibre and the polypropylene fibre looping line of 700tex ~ 1200tex.
The intertexture number of plies of described warp thread and weft yarn is 2 ~ 6 layers.
The form of the woven fabric structure of described basalt fibre, glass fibre and polypropylene fibre adopts the one in three foundation weave, three-dimensional orthogonal woven fabric tissue and three-dimensional angle-interlock woven fabric structure.
The clamp time of described compression molding device is 30min ~ 60min; Molding temperature is 180 DEG C ~ 200 DEG C; Molding pressure is 5MPa ~ 15MPa.
The invention has the beneficial effects as follows: the preparation method of a kind of basalt fibre of the present invention, glass fibre and polypropylene fiber composite, with basalt fibre, glass fibre and polypropylene fibre woven fabric for prefabricated component, make full use of the premium properties of fortifying fibre and matrix fiber; The change tissue of prefabricated component, the intertexture number of plies of filling yarn obtain dissimilar composite, ensure that the composite obtained has different thickness simultaneously, show different mechanical performances and flexible performance; Adopt die press technology for forming, obtain hot-melt fiber reinforced composite by controlling mold pressing parameter, technological process is simple, and easy to operate, made composite is suitable for the extensive use of industry field.
Detailed description of the invention
Embodiment 1
A preparation method for basalt fibre, glass fibre and polypropylene fiber composite, the intertexture number of plies of warp thread is 3 layers; The intertexture number of plies of weft yarn is 3 layers; The intertexture rule of each layer longitude and latitude and yarn is determined according to the number of plies of warp thread and weft yarn, design basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric tissue, draw the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric according to the intertexture rule of each layer warp thread and weft yarn; Draw the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric according to the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, obtained the looming draft of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric by the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric; Adopting fineness to be the basalt fibre of 900tex and polypropylene fibre looping line is warp thread, adopting fineness to be the glass fibre of 865tex and polypropylene fibre looping line is weft yarn, according to the looming draft of the basalt fibre obtained, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, common rapier loom is weaved the three-dimensional orthogonal woven fabric obtaining basalt fibre, glass fibre and polypropylene fibre; With the three-dimensional orthogonal woven fabric of basalt fibre, glass fibre and polypropylene fibre for prefabricated component, carry out compression molding by the three-dimensional orthogonal woven fabric prefabricated component of XLB25-L vulcanizing press to basalt fibre, glass fibre and polypropylene fibre, the clamp time of described XLB25-L vulcanizing press is 40min; Molding temperature is 190 DEG C; Molding pressure is 10MPa; The composite of obtained basalt fibre, glass fibre and polypropylene fibre.
The preparation method of a kind of basalt fibre of the present embodiment, glass fibre and polypropylene fiber composite, with basalt fibre, glass fibre and polypropylene fibre woven fabric for prefabricated component, makes full use of the premium properties of fortifying fibre and matrix fiber; The change tissue of prefabricated component, the intertexture number of plies of filling yarn obtain dissimilar composite, ensure that the composite obtained has different thickness simultaneously, show different mechanical performances and flexible performance; Adopt die press technology for forming, obtain hot-melt fiber reinforced composite by controlling mold pressing parameter, technological process is simple, and easy to operate, made composite is suitable for the extensive use of industry field.
Embodiment 2
A preparation method for basalt fibre, glass fibre and polypropylene fiber composite, the intertexture number of plies of warp thread is 2 layers; The intertexture number of plies of weft yarn is 2 layers, the intertexture rule of each layer longitude and latitude and yarn is determined according to the number of plies of warp thread and weft yarn, design basalt fibre, glass fibre and polypropylene fibre plain woven fabric texture, draw the structural representation of basalt fibre, glass fibre and polypropylene fibre plain woven fabric texture according to the intertexture rule of each layer warp thread and weft yarn; Draw basalt fibre, glass fibre and polypropylene fibre plain fabric organization chart according to the structural representation of basalt fibre, glass fibre and polypropylene fibre plain woven fabric texture, obtained the looming draft of basalt fibre, glass fibre and polypropylene fibre plain woven fabric texture by basalt fibre, glass fibre and polypropylene fibre plain fabric organization chart; Adopting fineness to be the basalt fibre of 835tex and polypropylene fibre looping line is warp thread, adopting fineness to be the glass fibre of 710tex and polypropylene fibre looping line is weft yarn, according to the looming draft of the basalt fibre obtained, glass fibre and polypropylene fibre plain woven fabric texture, common rapier loom is weaved the plain fabric obtaining basalt fibre, glass fibre and polypropylene fibre; With the plain fabric of basalt fibre, glass fibre and polypropylene fibre for prefabricated component, carry out compression molding by the plain fabric prefabricated component of XLB25-L vulcanizing press to basalt fibre, glass fibre and polypropylene fibre, the clamp time of described XLB25-L vulcanizing press is 30min; Molding temperature is 180 DEG C; Molding pressure is 5MPa; The composite of obtained basalt fibre, glass fibre and polypropylene fibre.
The preparation method of a kind of basalt fibre of the present embodiment, glass fibre and polypropylene fiber composite, with basalt fibre, glass fibre and polypropylene fibre woven fabric for prefabricated component, makes full use of the premium properties of fortifying fibre and matrix fiber; The change tissue of prefabricated component, the intertexture number of plies of filling yarn obtain dissimilar composite, ensure that the composite obtained has different thickness simultaneously, show different mechanical performances and flexible performance; Adopt die press technology for forming, obtain hot-melt fiber reinforced composite by controlling mold pressing parameter, technological process is simple, and easy to operate, made composite is suitable for the extensive use of industry field.
Embodiment 3
A preparation method for basalt fibre, glass fibre and polypropylene fiber composite, the intertexture number of plies of warp thread is 4 layers; The intertexture number of plies of weft yarn is 4 layers; The intertexture rule of each layer longitude and latitude and yarn is determined according to the number of plies of warp thread and weft yarn, design basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric structure, draw the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric according to the intertexture rule of each layer warp thread and weft yarn; Draw the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric according to the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric, obtained the looming draft of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric by the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric; Adopting fineness to be the basalt fibre of 1200tex and polypropylene fibre looping line is warp thread, adopting fineness to be the glass fibre of 9000tex and polypropylene fibre looping line is weft yarn, according to the looming draft of the basalt fibre obtained, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric, common rapier loom is weaved the three-dimensional angle-interlock woven fabric obtaining basalt fibre, glass fibre and polypropylene fibre; With the three-dimensional angle-interlock woven fabric of basalt fibre, glass fibre and polypropylene fibre for prefabricated component, carry out compression molding by the three-dimensional angle-interlock woven fabric prefabricated component of XLB25-L vulcanizing press to basalt fibre, glass fibre and polypropylene fibre, the clamp time of described XLB25-L vulcanizing press is 60min; Molding temperature is 200 DEG C; Molding pressure is 15MPa; The composite of obtained basalt fibre, glass fibre and polypropylene fibre.
The composite of a kind of basalt fibre of the present embodiment, glass fibre and polypropylene fibre, with basalt fibre, glass fibre and polypropylene fibre woven fabric for prefabricated component, makes full use of the premium properties of fortifying fibre and matrix fiber; The change tissue of prefabricated component, the intertexture number of plies of filling yarn obtain dissimilar composite, ensure that the composite obtained has different thickness simultaneously, show different mechanical performances and flexible performance; Adopt die press technology for forming, obtain hot-melt fiber reinforced composite by controlling mold pressing parameter, technological process is simple, and easy to operate, made composite is suitable for the extensive use of industry field.
Embodiment 4
A preparation method for basalt fibre, glass fibre and polypropylene fiber composite, the intertexture number of plies of warp thread is 6 layers; The intertexture number of plies of weft yarn is 6 layers; The intertexture rule of each layer longitude and latitude and yarn is determined according to the number of plies of warp thread and weft yarn, design basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric tissue, draw the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric according to the intertexture rule of each layer warp thread and weft yarn; Draw the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric according to the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, obtained the looming draft of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric by the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric; Adopting fineness to be the basalt fibre of 700tex and polypropylene fibre looping line is warp thread, adopting fineness to be the glass fibre of 1200tex and polypropylene fibre looping line is weft yarn, according to the looming draft of the basalt fibre obtained, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, common rapier loom is weaved and obtains basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric; With the three-dimensional orthogonal woven fabric of basalt fibre, glass fibre and polypropylene fibre for prefabricated component, carry out compression molding by the three-dimensional orthogonal woven fabric prefabricated component of XLB25-L vulcanizing press to basalt fibre, glass fibre and polypropylene fibre, the clamp time of described XLB25-L vulcanizing press is 45min; Molding temperature is 190 DEG C; Molding pressure is 10MPa; The composite of obtained basalt fibre, glass fibre and polypropylene fibre.
The preparation method of a kind of basalt fibre of the present embodiment, glass fibre and polypropylene fiber composite, with basalt fibre, glass fibre and polypropylene fibre woven fabric for prefabricated component, makes full use of the premium properties of fortifying fibre and matrix fiber; The change tissue of prefabricated component, the intertexture number of plies of filling yarn obtain dissimilar composite, ensure that the composite obtained has different thickness simultaneously, show different mechanical performances and flexible performance; Adopt die press technology for forming, obtain hot-melt fiber reinforced composite by controlling mold pressing parameter, technological process is simple, and easy to operate, made composite is suitable for the extensive use of industry field.
Claims (1)
1. the preparation method of a basalt fibre, glass fibre and polypropylene fiber composite, it is characterized in that: with basalt fibre, glass fibre and polypropylene fibre woven fabric for prefabricated component, by compression molding device, compression molding is carried out to prefabricated component, the composite of obtained basalt fibre, glass fibre and polypropylene fibre, described basalt fibre, glass fibre and polypropylene fibre woven fabric are the intertexture rule determining each layer warp thread and weft yarn according to the intertexture number of plies of warp thread and weft yarn, design basalt fibre, glass fibre and polypropylene fibre woven fabric structure, elder generation draws the structural representation of the woven fabric of basalt fibre, glass fibre and polypropylene fibre according to the intertexture rule of each layer warp thread and weft yarn, again according to basalt fibre, the structural representation of the woven fabric of glass fibre and polypropylene fibre draws basalt fibre, the woven fabric structure figure of glass fibre and polypropylene fibre, finally by basalt fibre, the woven fabric structure figure of glass fibre and polypropylene fibre obtains basalt fibre, the looming draft of the woven fabric structure of glass fibre and polypropylene fibre, basalt fibre and polypropylene fibre looping line is adopted to be warp thread, glass fibre and polypropylene fibre looping line is adopted to be weft yarn, according to basalt fibre, the looming draft of glass fibre and polypropylene fibre woven fabric, weave on looms to make and obtain basalt fibre, the woven fabric of glass fibre and polypropylene fibre, the clamp time of described compression molding device is 30min ~ 60min, molding temperature is 180 DEG C ~ 200 DEG C, molding pressure is 5MPa ~ 15MPa, described basalt fibre and polypropylene fibre looping line adopt fineness to be basalt fibre and the polypropylene fibre looping line of 700tex ~ 1200tex, described glass fibre and polypropylene fibre looping line adopt fineness to be glass fibre and the polypropylene fibre looping line of 700tex ~ 1200tex, the intertexture number of plies of described warp thread and weft yarn is 2 ~ 6 layers, the form of the woven fabric structure of described basalt fibre, glass fibre and polypropylene fibre adopts the one in three foundation weave, three-dimensional orthogonal woven fabric tissue and three-dimensional angle-interlock woven fabric structure.
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| CN201310615226.8A CN103640230B (en) | 2013-11-28 | 2013-11-28 | The preparation method of basalt fibre, glass fibre and polypropylene fiber composite |
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| CN201310615226.8A CN103640230B (en) | 2013-11-28 | 2013-11-28 | The preparation method of basalt fibre, glass fibre and polypropylene fiber composite |
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| CN103640230A CN103640230A (en) | 2014-03-19 |
| CN103640230B true CN103640230B (en) | 2016-01-20 |
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| CN104816486A (en) * | 2015-03-31 | 2015-08-05 | 浙江理工大学 | Preparation method of composite material with jacquard appearance effect |
| CN105113106B (en) * | 2015-08-27 | 2017-03-22 | 浙江理工大学 | Structural design and weaving device and process of rip vertical yarn combined type three-dimensional woven fabric |
| CN105082572A (en) * | 2015-08-31 | 2015-11-25 | 浙江理工大学 | Method for preparing high-performance-fiber-reinforced hard bulletproof composite material |
| CN106544776A (en) * | 2015-09-22 | 2017-03-29 | 中国科学院长春应用化学研究所 | A kind of three dimensional fabric |
| CN106515042A (en) * | 2016-09-22 | 2017-03-22 | 浙江理工大学 | Preparation method of combined anti-electromagnetic radiation composite materials |
| CN107696352A (en) * | 2017-11-18 | 2018-02-16 | 蚌埠市华鼎机械科技有限公司 | A kind of preparation method of fiber reinforced plastic mold |
| CN112172272B (en) * | 2020-09-30 | 2022-10-21 | 重庆理工大学 | Fireproof material for unmanned aerial vehicle |
| CN113085288A (en) * | 2021-03-06 | 2021-07-09 | 嘉兴学院 | Preparation method of basalt fabric reinforced poly (butylene succinate) composite material plate |
| CN114834124A (en) * | 2022-05-25 | 2022-08-02 | 广东省亚克迪新材料科技有限公司 | Novel strong-insulation polymer composite material and preparation method thereof |
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