CN103639699A - Precise and automatic longitudinal slitting equipment - Google Patents
Precise and automatic longitudinal slitting equipment Download PDFInfo
- Publication number
- CN103639699A CN103639699A CN201310569151.4A CN201310569151A CN103639699A CN 103639699 A CN103639699 A CN 103639699A CN 201310569151 A CN201310569151 A CN 201310569151A CN 103639699 A CN103639699 A CN 103639699A
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- Prior art keywords
- trench
- machine
- hydraulic cylinder
- coiled strip
- strip plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D31/00—Shearing machines or shearing devices covered by none or more than one of the groups B23D15/00 - B23D29/00; Combinations of shearing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
- B23Q15/08—Control or regulation of cutting velocity
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses precise and automatic longitudinal slitting equipment which comprises an uncoiling machine (2), a levelling shearing machine (3), a slitting machine (4), a tensioning machine (6), a feeding roller (7) and a coiling machine (8). The uncoiling machine (2), the levelling shearing machine (3), the slitting machine (4), the tensioning machine (6), the feeding roller (7) and the coiling machine (8) are arranged on a platform (1) in sequence, a trench I (9) is arranged between the levelling shearing machine (3) and the slitting machine (4), an induction electric eye I (10) and a hydraulic cylinder I (11) are arranged in the trench I (9), a swing bridge I (12) is hinged to the top of the trench I (9) and is supported by the hydraulic cylinder I (11), a trench II (13) is arranged between a separation coiling shearing machine (5) and the slitting machine (4), an induction electric eye II (14) and a hydraulic cylinder II (15) are arranged in the trench II (13), a swing bridge II (16) is hinged to the top of the trench II (13), and a PLC control table and a servo motor are further included. The precise and automatic longitudinal slitting equipment has the advantages of being high in automation degree, high in production efficiency, high in machining precision and the like.
Description
Technical field
The present invention relates to the automatically longitudinal itemize equipment in coiled strip plate disk-striping strategy field, particularly a kind of precision.
Background technology
The itemize equipment of processing coiled strip plate is divided into cross cut shears and slitter, wherein slitter is most widely used, slitter is again slitting line or slitting line, it is first through uncoiling by metallic coil flitch, blade in banding machine is cut into the billot of the required width of client again, finally again billot is wound into rouleau for next procedure, rouleau also can be for manufacturers such as transformer, motor, auto parts and components.Raw-material thickness is generally 0.6mm ~ 5mm, and that the material of metallic coil flitch is generally is cold rolling, hot-rolled carbon steel, silicon steel, stainless steel, the metal material such as zinc-plated.
Current longitudinal banding machine mainly comprises hydraulic system, banding machine, tensioning device, leveling shearing machine, rolling uncoiler etc., the operation principle of banding machine is that workman is first put into coiled strip plate on uncoiler by feeding cart, then the top of coiled strip plate is put on leveling shearing machine, by leveling shearing machine, cutting flat of coiled strip plate top is whole, again coiled strip plate is put into the blade of banding machine, banding machine cuts into the required width of client by coiled strip plate, billot after itemize is risen by winder rolling, according to client is required, by bundling shearing machine, finished product is cut off, thereby realized the itemize processing of coiled strip plate.
Yet, along with the carrying out producing, coiled strip plate on uncoiler tightness is between layers different, some places layer is very tight, and some places are very loose, great changes will take place to cause sending into coiled strip plate instantaneous velocity in banding machine, instantaneous velocity exceeds normal range (NR), finally cause the wide error range that exceeds of coiled strip strip burr, bar after itemize, do not reach customer requirement, in this case, great changes will take place also can to cause sending into coiled strip plate instantaneous velocity in tensioning device, instantaneous velocity exceeds normal range (NR), has had a strong impact on the flatness of product.Therefore in order to solve this situation, workman need to control the rotary speed of uncoiler often, makes motor do acceleration or deceleration motion, the obvious like this labour intensity that increased, and also production output is very low, and product is difficult to the enterprise that the amount of meeting the need of market is large.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art, provide the precision that a kind of automaticity is high, production efficiency is high, machining accuracy is high automatically longitudinal itemize equipment.
Object of the present invention is achieved through the following technical solutions: the automatically longitudinal itemize equipment of a kind of precision, it comprises the uncoiler being arranged on successively on platform, leveling shearing machine, banding machine, bundling shearing machine, tensioning device, feeding roller, and winder, between leveling shearing machine and banding machine, be provided with trench I, induction electric eye I and hydraulic cylinder I are installed in trench I, trench I top is hinged with pendulum bridge I, pendulum bridge I is supported by hydraulic cylinder I, between bundling shearing machine and banding machine, be provided with trench II, induction electric eye II and hydraulic cylinder II are installed in trench II, the top of trench II is hinged with pendulum bridge II, pendulum bridge II is supported by hydraulic cylinder II, it also comprises PLC console and servomotor, PLC console is connected with servomotor interface, servomotor is connected with winder, PLC console is also connected with induction electric eye II interface with induction electric eye I, the magnetic valve of hydraulic cylinder I and hydraulic cylinder II is all connected with PLC console interface.
The top of described trench I is hinged with two pendulum bridge I, and two pendulum bridge I are symmetrical.
The present invention has the following advantages: (1) is the control with PLC console by induction electric eye I monitoring, thereby has controlled its instantaneous velocity of coiled strip plate of sending in banding machine in normal range (NR), so just guaranteed the coiled strip plate precision after itemize high, without burr.(2) by the monitoring of induction electric eye II and the control of PLC console, thereby control its instantaneous velocity of coiled strip plate of sending in tensioning device in normal range (NR), guaranteed like this flatness of finished product coiled strip plate.(3) the present invention is controlled by PLC console, thereby has realized one man operation complete equipment, and the very big like this manpower of having saved exists that automaticity is high, production efficiency is high, machining accuracy high.
Accompanying drawing explanation
Fig. 1 is the structural representation under stopped status of the present invention;
Fig. 2 is the structural representation under duty of the present invention;
In figure, 1-platform, 2-uncoiler, 3-flattens shearing machine, 4-banding machine, 5-bundling shearing machine, 6-tensioning device, 7-feeding roller, 8-winder, 9-trench I, 10-induction electric eye I, 11-hydraulic cylinder I, 12-pendulum bridge I, 13-trench II, 14-induction electric eye II, 15-hydraulic cylinder II, 16-pendulum bridge II.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
As Fig. 1, shown in Fig. 2, the automatically longitudinal itemize equipment of a kind of precision, it comprises the uncoiler 2 being arranged on successively on platform 1, leveling shearing machine 3, banding machine 4, bundling shearing machine 5, tensioning device 6, feeding roller 7 and winder 8, between leveling shearing machine 3 and banding machine 4, be provided with trench I9, induction electric eye I10 and hydraulic cylinder I11 are installed in trench I9, trench I9 top is hinged with pendulum bridge I12, pendulum bridge I12 is supported by hydraulic cylinder I11, between bundling shearing machine 5 and banding machine 4, be provided with trench II13, induction electric eye II14 and hydraulic cylinder II15 are installed in trench II13, the top of trench II13 is hinged with pendulum bridge II16, pendulum bridge II16 is supported by hydraulic cylinder II15, it also comprises PLC console and servomotor, PLC console is connected with servomotor interface, servomotor is connected with winder 8, PLC console is also connected with induction electric eye II14 interface with induction electric eye I10, the magnetic valve of hydraulic cylinder I11 and hydraulic cylinder II15 is all connected with PLC console interface.The top of trench I9 is hinged with two pendulum bridge I12, and two pendulum bridge I12 are symmetrical.
The course of work of the present invention is as follows:
Step 1, as shown in Figure 1, coiled strip plate is put on uncoiler 2 by feeding cart, manually that the top of coiled strip plate is flat by top being cut on leveling shearing machine 3, coiled strip plate top is pulled to pendulum bridge I12 after being cut neatly upper, and workman moves the top of coiled strip plate in banding machine 4 to again, coiled strip plate is from banding machine 4 is pulled out, move coiled strip plate to pendulum bridge II16 upper, coiled strip plate enters bundling shearing machine 5, tensioning device 6 and feeding roller 7 more successively, and last coiled strip plate is connected with winder 8.
Step 2, as shown in Figure 2, on PLC console, start power knob, and on PLC console, controlling hydraulic cylinder I11 and hydraulic cylinder II15 is retracted into respectively in trench I9 and trench II13, start servomotor and winder 8, servomotor drives uncoiler 2 to rotate counterclockwise, coiled strip plate is also along with uncoiler 2 rotates counterclockwise, coiled strip plate drops into respectively in trench I9 and trench II13, blade in banding machine 4 is cut apart coiled strip plate simultaneously, blade is cut into the required width of client by coiled strip plate, coiled strip plate after divided passes through bundling shearing machine 5 successively, tensioning device 6 and feeding roller 7, end product on winder 8 by rolling.When the coiled strip plate in trench I9 does not cover induction electric eye I10, illustrate that the coiled strip plate of sending in banding machine 4 is inadequate, the instantaneous velocity of coiled strip plate in banding machine 4 alters a great deal, instantaneous velocity exceeds normal range (NR), induction electric eye I10 sends the signal of telecommunication to PLC console, PLC console is received after the signal of telecommunication, PLC console is made servomotor to accelerate to rotatablely move, thereby promote uncoiler 2 to accelerate conveying, PLC console sends the signal of telecommunication to the magnetic valve of hydraulic cylinder I11 simultaneously, the piston rod of solenoid control hydraulic cylinder I11 stretches out, pendulum bridge I12 lifts coiled strip plate to deliver in banding machine 4, guaranteed that the instantaneous velocity of coiled strip plate in banding machine 4 is in normal range (NR), but after induction electric eye I10 is covered by the coiled strip plate in trench I9, illustrate that the coiled strip plate of sending in banding machine 4 is sufficient, the instantaneous velocity of coiled strip plate in banding machine 4 is in normal range (NR), induction electric eye I10 sends the signal of telecommunication to PLC console, PLC console is received after the signal of telecommunication, PLC console is made servomotor to slow down to rotatablely move, thereby promote uncoiler 2 deceleration conveyings, PLC console sends the signal of telecommunication to the magnetic valve of hydraulic cylinder I11 simultaneously, the piston rod of solenoid control hydraulic cylinder I11 is retracted, thereby send into its instantaneous velocity of coiled strip plate in banding machine 4 in normal range (NR), so just, guaranteed that the coiled strip plate precision after itemize is high, without burr.Induction electric eye II14 is installed in trench II13, on PLC console, controlling the piston rod of hydraulic cylinder II15 retracts, pendulum bridge II16 gets back to trench II13, coiled strip plate falls into trench II13, when the coiled strip plate in trench II13 does not cover induction electric eye II14, illustrate that the coiled strip plate of sending in tensioning device 6 is inadequate, the instantaneous velocity of coiled strip plate in tensioning device 6 alters a great deal, instantaneous velocity exceeds normal range (NR), induction electric eye II14 sends the signal of telecommunication to PLC console, PLC console is received after the signal of telecommunication, PLC console is made servomotor to accelerate to rotatablely move, thereby promote uncoiler 2 to accelerate conveying, PLC console sends the signal of telecommunication to the magnetic valve of hydraulic cylinder II15 simultaneously, the piston rod of solenoid control hydraulic cylinder II15 stretches out, pendulum bridge II16 lifts coiled strip plate to deliver in tensioning device 6, guaranteed that the instantaneous velocity of coiled strip plate in tensioning device 6 is in normal range (NR), but after induction electric eye II14 is covered by the coiled strip plate in trench II13, illustrate that the coiled strip plate of sending in tensioning device 6 is sufficient, the instantaneous velocity of coiled strip plate in tensioning device 6 is in normal range (NR), induction electric eye II14 sends the signal of telecommunication to PLC console, PLC console is received after the signal of telecommunication, PLC console is made servomotor to slow down to rotatablely move, thereby promote uncoiler 2 deceleration conveyings, PLC console sends the signal of telecommunication to the magnetic valve of hydraulic cylinder II15 simultaneously, the piston rod of solenoid control hydraulic cylinder II15 is retracted, thereby send into its instantaneous velocity of coiled strip plate in tensioning device 6 in normal range (NR), guaranteed like this flatness of finished product coiled strip plate.
Step 3, when be arranged on coiled strip plate development on uncoiler 2 complete after, the terminal of coiled strip plate is cut smooth on bundling shearing machine 5, final finished by rolling to winder 8.
Claims (2)
1. a precision longitudinal itemize equipment automatically, it comprises the uncoiler (2) being arranged on successively on platform (1), leveling shearing machine (3), banding machine (4), bundling shearing machine (5), tensioning device (6), feeding roller (7) and winder (8), it is characterized in that: between leveling shearing machine (3) and banding machine (4), be provided with trench I(9), induction electric eye I(10 is installed trench I(9)) and hydraulic cylinder I(11), trench I(9) top is hinged with pendulum bridge I(12), pendulum bridge I(12) by hydraulic cylinder I(11) support, between bundling shearing machine (5) and banding machine (4), be provided with trench II(13), induction electric eye II(14 is installed trench II(13)) and hydraulic cylinder II(15), trench II(13) top is hinged with pendulum bridge II(16), pendulum bridge II(16) by hydraulic cylinder II(15) support, it also comprises PLC console and servomotor, PLC console is connected with servomotor, servomotor is connected with winder (8), PLC console also with induction electric eye I(10) and respond to electric eye II(14) be connected, hydraulic cylinder I(11) with hydraulic cylinder II(15) magnetic valve be all connected with PLC console.
2. the automatically longitudinal itemize equipment of a kind of precision according to claim 1, is characterized in that: top described trench I(9) is hinged with two pendulum bridge I(12), two pendulum bridge I(12) symmetrical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310569151.4A CN103639699A (en) | 2013-11-15 | 2013-11-15 | Precise and automatic longitudinal slitting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310569151.4A CN103639699A (en) | 2013-11-15 | 2013-11-15 | Precise and automatic longitudinal slitting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103639699A true CN103639699A (en) | 2014-03-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310569151.4A Pending CN103639699A (en) | 2013-11-15 | 2013-11-15 | Precise and automatic longitudinal slitting equipment |
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| Country | Link |
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| CN (1) | CN103639699A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3661612A (en) * | 1967-12-14 | 1972-05-09 | Summers & Sons Ltd John | Method of coating a moving metal strip |
| CN101570079A (en) * | 2009-06-23 | 2009-11-04 | 葛爱民 | Transfer line of steel strip printing and process thereof |
| CN101745815A (en) * | 2010-01-27 | 2010-06-23 | 葛爱民 | Continuous printing production line of steel plate |
| CN102990360A (en) * | 2012-11-23 | 2013-03-27 | 营口超烁图码科技板业有限公司 | Production line of multi-color patterned roller-coated steel plate |
| CN202877865U (en) * | 2011-12-21 | 2013-04-17 | 陈道宝 | Continuous steel plate shearing production line |
| CN203542032U (en) * | 2013-11-15 | 2014-04-16 | 四川银河钢结构工程有限公司 | Precise automatic longitudinal splitting equipment |
-
2013
- 2013-11-15 CN CN201310569151.4A patent/CN103639699A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3661612A (en) * | 1967-12-14 | 1972-05-09 | Summers & Sons Ltd John | Method of coating a moving metal strip |
| CN101570079A (en) * | 2009-06-23 | 2009-11-04 | 葛爱民 | Transfer line of steel strip printing and process thereof |
| CN101745815A (en) * | 2010-01-27 | 2010-06-23 | 葛爱民 | Continuous printing production line of steel plate |
| CN202877865U (en) * | 2011-12-21 | 2013-04-17 | 陈道宝 | Continuous steel plate shearing production line |
| CN102990360A (en) * | 2012-11-23 | 2013-03-27 | 营口超烁图码科技板业有限公司 | Production line of multi-color patterned roller-coated steel plate |
| CN203542032U (en) * | 2013-11-15 | 2014-04-16 | 四川银河钢结构工程有限公司 | Precise automatic longitudinal splitting equipment |
Non-Patent Citations (2)
| Title |
|---|
| 吴志力: "DeviceNet现场总线在纵剪分条机组上的应用", 《机电工程技术》, vol. 38, no. 12, 31 December 2009 (2009-12-31), pages 80 - 83 * |
| 袁立祥: "备料微机联动自动线的研制", 《电力机车技术》, no. 2, 30 April 1998 (1998-04-30) * |
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Application publication date: 20140319 |