CN203973191U - A kind of horizontal cutting and slitting composite production line - Google Patents
A kind of horizontal cutting and slitting composite production line Download PDFInfo
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- CN203973191U CN203973191U CN201420284577.5U CN201420284577U CN203973191U CN 203973191 U CN203973191 U CN 203973191U CN 201420284577 U CN201420284577 U CN 201420284577U CN 203973191 U CN203973191 U CN 203973191U
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Abstract
The application provides a kind of horizontal cutting and slitting composite production line, comprising: machining cell, rolling unit, power unit and control module; Described machining cell comprises: uncoiler, draw material machine, levelling machine, flushly cut, the first kink, the first rectification machine, slitter, the second kink, depiler, slewing rollers, cross bin, the second rectification machine, smart school machine, transition platform, plate shearing machine, conveyer belt, discharge frame and cut material platform and be connected successively in order; Described rolling unit comprises: finished rolling device and scrap edge winding device; Described power unit is connected with described machining cell and rolling unit respectively; Described power unit comprises: cycloidal planetary gear speed reducer, DC speed-regulating motor, torque motor and hydraulic driving machine; Described control module is connected with described power unit, machining cell and rolling unit respectively.Solved the problem of existing coil of strip process line production process limitation by the application.
Description
Technical field
The application relates to field of mechanical technique, particularly relates to a kind of horizontal cutting and slitting composite production line.
Background technology
Coil of strip, again claim volume, be steel are carried out to hot pressing, cold pressing treatment after, make steel be web-like so that store and transport.Coil of strip needs first uncoiling in use, then passes through shearing further, is met the steel plate of need of production.
At present, the coil of strip process line conventionally adopting can be processed into the steel after uncoiling by sequence of operations such as uncoiling, smoothing, fixed length feeding, shearings the steel plate of the length dimension that meets Production requirement.But, because current existing coil of strip process line is in the production process that coil of strip is processed, can only control the length dimension of coil of strip, therefore, coil of strip is being carried out to first being processed, the coil of strip that need to match according to actual production task choosing width and current production task carries out uncoiling processing, and production process is subject to significant limitation.
Utility model content
The application provides a kind of horizontal cutting and slitting composite production line, to solve the problem of existing coil of strip process line production process limitation.
In order to address the above problem, the application discloses a kind of horizontal cutting and slitting composite production line, comprising: machining cell, rolling unit, power unit and control module;
Described machining cell comprises: uncoiler, draw material machine, levelling machine, flushly cut, the first kink, the first rectification machine, slitter, the second kink, depiler, slewing rollers, cross bin, the second rectification machine, smart school machine, transition platform, plate shearing machine, conveyer belt, discharge frame and cut material platform and be connected successively in order;
Described rolling unit comprises: finished rolling device and scrap edge winding device; Described wrap-up is connected with the slewing rollers in described machining cell, and the product of described slewing rollers controlled working is transferred to described bin or the described wrap-up crossed; Described scrap edge winding device is arranged between described slitter and described the second kink;
Described power unit is connected with described machining cell and rolling unit respectively, to provide production required power to described machining cell and described rolling unit; Wherein, described power unit comprises: cycloidal planetary gear speed reducer, DC speed-regulating motor, torque motor and hydraulic driving machine; Wherein, described cycloidal planetary gear speed reducer is connected with described uncoiler; Described DC speed-regulating motor is connected with described levelling machine, slitter and finished rolling device respectively; Described torque motor is connected with described scrap edge winding device;
Described control module is connected with described power unit, machining cell and rolling unit respectively; Power unit, machining cell and rolling unit work compound described in described control module control.
Preferably, described machining cell also comprises pressure arm and the first supplemental support;
Described pressure arm is connected with described uncoiler respectively with described the first supplemental support.
Preferably, described scrap edge winding device comprises: multiple slitter edge winders;
Described multiple slitter edge winder is arranged in parallel between described slitter and described the second kink.
Preferably, described depiler comprises pre-depiler, feeder and tensioner;
One end of described pre-depiler is connected with described the second kink; One end of described tensioner is connected with described slewing rollers;
Described pre-depiler, described feeder and described tensioner are connected in order successively;
Wherein, one end of described pre-depiler is connected with described the second kink, and the other end of described pre-depiler is connected with one end of described feeder; One end of described tensioner is connected with described slewing rollers, and the other end of described tensioner is connected with the other end of described feeder.
Preferably, described finished product rolling is filling and is comprising: supporting plate, winder, pressure feeding-distribution device, material-pulling device, dump car and the second supplemental support;
Described winder is connected with described supporting plate, pressure feeding-distribution device, material-pulling device, dump car and the second supplemental support respectively.
Preferably, described production line also comprises: storing stand and feeding cart;
Described storing stand is connected with described feeding cart, and described feeding cart is connected with described uncoiler;
Wherein, on described storing stand, be provided with multiple Saddle with steel roll, for storing coil of strip.
Preferably, described control module comprises: multiple speed acquisition devices;
Described multiple speed acquisition device is separately positioned on described uncoiler, described finished rolling device and scrap edge winding device side, to gather the operating rate of described uncoiler, finished product winder, scrap edge winding device.
Preferably, described production line also comprises: lifting platform and bin;
Described lifting platform expects that with described cutting platform and described bin are connected respectively.
Compared with prior art, the application comprises following advantage:
Horizontal cutting with slitting composite production line by the harmony of each several part device in control module controlled working unit described in the embodiment of the present application; And then machining cell can carry out horizontal cutting and slitting composition operation to the coil of strip after uncoiling under the effect of power unit and controlled working unit, be met the length of Production requirement and the steel plate of width.The restriction of the width of the coil of strip that steel plate process is no longer selected, it is wider that horizontal described in the embodiment of the present application cut with slitting composite production line range of application.
Brief description of the drawings
Fig. 1 is a kind of horizontal cutting and the structured flowchart of slitting composite production line in the application the first embodiment;
Fig. 2 is horizontal cutting and the johning knot composition of the power unit of slitting composite production line shown in Fig. 1;
Fig. 3 is horizontal cutting and the johning knot composition of the rolling unit of slitting composite production line shown in Fig. 1;
Fig. 4 is horizontal cutting and the johning knot composition of the control module of slitting composite production line shown in Fig. 1;
Fig. 5 is a kind of horizontal cutting and the structural representation of the Part I of slitting composite production line in the application the first embodiment;
Fig. 6 is a kind of horizontal cutting and the structural representation of the Part II of slitting composite production line in the application the first embodiment;
Fig. 7 is that horizontal shown in Fig. 5 and Fig. 6 cut and the schematic diagram that is related to of the Part I of slitting composite production line and Part II.
Detailed description of the invention
For the above-mentioned purpose, the feature and advantage that make the application can become apparent more, below in conjunction with the drawings and specific embodiments, the application is described in further detail.
Embodiment mono-
Below, in conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, the application's horizontal cutting with slitting composite production line described.Wherein, Fig. 1 shows a kind of horizontal cutting and the structured flowchart of slitting composite production line in the application the first embodiment; Fig. 2 is horizontal cutting and the johning knot composition of the power unit of slitting composite production line shown in Fig. 1; Fig. 3 is horizontal cutting and the johning knot composition of the rolling unit of slitting composite production line shown in Fig. 1; Fig. 4 is horizontal cutting and the johning knot composition of the control module of slitting composite production line shown in Fig. 1; Fig. 5 shows a kind of horizontal cutting and the structural representation of the Part I of slitting composite production line in the application the first embodiment; Fig. 6 shows a kind of horizontal cutting and the structural representation of the Part II of slitting composite production line in the application the first embodiment.Fig. 7 is horizontal cutting and horizontal cutting and the annexation schematic diagram of the Part II of slitting composite production line shown in the Part I of slitting composite production line and Fig. 6 shown in Fig. 5.Here it should be noted that, due to described horizontal cut with the structural representation of slitting composite production line larger, be subject to the size restriction of Figure of description part, therefore carry out horizontal cutting and the structural representation of slitting composite production line described in complete expression the present embodiment by Fig. 5, Fig. 6 and Fig. 7; Described Part I and Part II just narration need, and are not to described horizontal cutting and the division of slitting laminating production line structure.
In the present embodiment, described horizontal cutting with slitting composite production line comprises: machining cell 100, rolling unit 200, power unit 300 and control module 400.
Described machining cell 100 comprises: uncoiler 1, draw material machine 2, levelling machine 3, flushly cut 4, the first kink 5, the first rectification machine 6, slitter 7, the second kink 8, depiler 9, slewing rollers 10, cross bin 11, the second rectification machine 12, smart school machine 13, transition platform 14, plate shearing machine 15, conveyer belt 16, discharge frame 17 and cut material platform 18 and be connected successively in order.Wherein, uncoiler 1 can but be not limited only to coil of strip to carry out uncoiling, can also carry out uncoiling to other roll, as metallic coil such as aluminium volume, iron volumes; Or other composite volume.That is to say, horizontal described in the present embodiment cut with slitting composite production line can but be not limited only to coil of strip to carry out the horizontal slitting Compound Machining of cutting, also can carry out horizontal cutting with slitting to other package things such as metallic coil or composite volumes and process.
Preferably, described machining cell 100 also comprises pressure arm 23 and the first supplemental support 24.Described pressure arm 23 is connected with described uncoiler 1 respectively with described the first supplemental support 24.
Preferably, with reference to Fig. 4, described depiler 9 comprises: pre-depiler 902, feeder 904 and tensioner 906.One end of described pre-depiler 902 is connected with described the second kink 8; One end of described tensioner 904 is connected with described slewing rollers 10.Described pre-depiler 902, described feeder 904 and described tension force 906 machines are connected in order successively.Also, one end of described pre-depiler 902 is connected with described the second kink 8, and the other end of described pre-depiler 902 is connected with one end of described feeder 904; One end of described tensioner 906 is connected with described slewing rollers 10, and the other end of described tensioner 906 is connected with the other end of described feeder 904.
Described rolling unit comprises 200: finished rolling device 2002 and scrap edge winding device 2004.Described wrap-up 2002 is connected with the slewing rollers 10 in described machining cell 100; The product of described slewing rollers 10 controlled workings is transferred to described bin 11 or the described wrap-up 2002 crossed.Described scrap edge winding device 2004 is arranged between described slitter 7 and described the second kink 8.By being connected of wrap-up 2002 and described slewing rollers 10 and being connected of scrap edge winding device 2004 and described slitter 7 and described the second kink 8, realize being connected of 200 yuan of described rolling lists and described machining cell 100.
Preferably, with reference to Fig. 3, described finished rolling device 2002 comprises: supporting plate 25, winder 26, pressure feeding-distribution device 27, material-pulling device 28, dump car 29 and the second supplemental support 30.Described winder 26 is connected with the slewing rollers 10 in described machining cell 100.Described winder 26 is connected with described supporting plate 25, pressure feeding-distribution device 27, material-pulling device 28, dump car 29 and the second supplemental support 30 respectively.
Described scrap edge winding device 2004 comprises: multiple slitter edge winders 31.Described multiple slitter edge winder 31 is arranged in parallel between described slitter 7 and described the second kink 8.
Described power unit 300 is connected with described machining cell 100 and rolling unit 200 respectively, to provide production required power to described machining cell 100 and described rolling unit 200.Preferably, with reference to Fig. 2, described power unit 300 comprises: cycloidal planetary gear speed reducer 19, DC speed-regulating motor 20, torque motor 21 and hydraulic driving machine 22.Wherein, described cycloidal planetary gear speed reducer 19 is connected with described uncoiler 1, to provide power to described uncoiler 1.Described DC speed-regulating motor 20 is connected with described levelling machine 3, slitter 7 and finished rolling device 2002 respectively, to provide power to described levelling machine 3, slitter 7 and finished rolling device 2002.Described torque motor is connected with described scrap edge winding device 2004, to provide power to described scrap edge winding device 2004.22 of described hydraulic driving machines need the device of power to be connected with other.As, described hydraulic driving machine 2 can but be not limited only to flushly cut 4, slewing rollers 10 and plate shearing machine 15 be connected.
Described control module 400 is connected with described power unit 300, machining cell 100 and rolling unit 200 respectively, and described control module 400 is controlled described power unit 300, machining cell 100 and rolling unit 200 work compounds.
Preferably, with reference to Fig. 2, in the present embodiment, described control module 400 comprises: multiple speed acquisition devices 32.Described multiple speed acquisition device 32 is separately positioned on described uncoiler 1, described finished rolling device 2002 and scrap edge winding device 2004 sides, to gather the operating rate of described uncoiler 1, finished product winder 2002, scrap edge winding device 2004.Make uncoiling, finished product rolling and three flow processs of waste product rolling can coordinate to carry out.
Preferably, in the present embodiment, described production line can also comprise: storing stand 33 and feeding cart 34.Described storing stand 33 is connected with described feeding cart 34, and described feeding cart 34 is connected with described uncoiler 1.Wherein, on described storing stand 33, be provided with multiple Saddle with steel roll, for storing coil of strip.
Preferably, described production line can also comprise: lifting platform 35 and bin 36.Described lifting platform 35 expects that with described cutting platform 18 and described bin 36 are connected respectively.With by the steel plate stacking storage machining.
In sum, horizontal the cutting with slitting composite production line by the harmony of each several part device in control module controlled working unit described in the embodiment of the present application; And then machining cell can carry out horizontal cutting and slitting composition operation to the coil of strip after uncoiling under the effect of power unit and controlled working unit, be met the length of Production requirement and the steel plate of width.The restriction of the width of the coil of strip that steel plate process is no longer selected, it is wider that horizontal described in the embodiment of the present application cut with slitting composite production line range of application.
Further, horizontal described in the embodiment of the present application cut with slitting composite production line and can coil of strip be processed into meet and be produced required width dimensions by uncoiling, itemize, the operation such as curling, then neatly curling, completes separately slitting operation.Also can be in the time that width of steel coil meet need of production, by operations such as uncoiling, smoothing, fixed length feeding, shearings, coil of strip is processed into and meets the length dimension of need of production, neat stacking then,, complete separately slitting operation.The more important thing is, horizontal described in the embodiment of the present application cut with slitting composite production line can complete simultaneously slitting and horizontal cut meet operation.Multiple processing mode, makes described horizontal cutting with slitting composite production line meet the various demands in production process.
Secondly, each main action all adopts hydraulic-driven, and each action reliable speed that operates steadily is easy to adjust, for ease of maintenaince, can reduce costs the enterprise of a large amount of use different size sheet materials, increases output, ensures the quality of products, and increases the benefit.
Embodiment bis-
In conjunction with above-described embodiment, below by a concrete processing instance, a kind of horizontal cutting and the workflow of slitting composite production line is described.Specific works flow process can be as follows;
Step S1, coil of strip are placed on the Saddle with steel roll in storing stand 32, by feeding cart 33 by steel coil transport to uncoiler 1.
Step S2, uncoiler 1 carry out uncoiling operation to coil of strip.Drawing material machine 2 is transported to levelling machine 3 by the steel after uncoiling and smooths operation.
Steel after step S3, smoothing successively by flushly cutting 4, the first kink 5 and the first rectification machine 6 be transported to slitter 7.
Step S4, slitter 7, under the control of the first rectification machine 6, become to meet the two or more pieces steel bar of Production requirement by steel slitting.Here it should be noted that, if select the width of coil of strip and the width of Production requirement be mate time, 7 of slitters do not need to carry out any operation.
The slitter edge winder 31 of step S5, multiple parallel connections carries out rolling processing to the slitter edge after slitting.Finished steel after slitting processing is successively by depiler 9, slewing rollers 10; And under the control of slewing rollers 10, pass through finished rolling device or cross bin 11.The finished steel of controlling after slitting processing when slewing rollers 10 enters finished rolling device 2002, performs step S8; Otherwise, execution step S6.
Finished steel after step S6, slitting processing passed through bin 11 and the second rectification machine 12 successively, was transported to smart school machine 13.Essence school machine 13 is determined the length of steel by servo scale; Then plate shearing machine 15 carries out the horizontal operation of cutting according to the definite steel length of servo scale to steel.
Step S7, the horizontal finished steel of cutting after processing are transported to and are cut material platform 18 by conveyer belt 15 and discharge frame 16, complete stacking.
Finished steel after step S8, slitting processing is transported to winder 26 by supporting plate 25 under the effect of pressing feeding-distribution device 27 and material-pulling device 28; Winder 26 carries out the finished steel after slitting processing to be transported to dump car 29 after rolling operation, and dump car 29 stores the steel coil transport after rolling to storehouse.
Here it should be noted that, horizontal the cutting with slitting composite production line described in the present embodiment can complete separately slitting operation by step S1-step S5 and step S8.Also can, in the situation that stopping slitter 7 and working, complete separately the horizontal operation of cutting by step S1-S7.The most important thing is, horizontal the cutting with slitting composite production line described in the present embodiment can be carried out horizontal cutting and slitting processing to the steel after uncoiling simultaneously, obtained meeting the steel of length and width demand.
Preferably, described horizontal cutting can be by digital control system centralized Control with slitting composite production line, uncoiler 1 adopts cycloidal planetary gear speed reducer 19 to control, and levelling machine 3, slitter 7, winder 26 adopt DC speed-regulating motor 20 to control, and slitter edge winder 31 adopts torque motor 21 to control.Described production line is provided with speed acquisition device 32, and described speed acquisition device 32 is for the process velocity of whole production line is carried out from motion tracking, and then guarantees the coordination of speed completely.Because multiple speed acquisition devices 32 are monitored the process velocity of whole production line, therefore whole linear velocity is easy to coordinate and improves, simple to operation.
In sum, horizontal the cutting with slitting composite production line by the harmony of each several part device in control module controlled working unit described in the embodiment of the present application; And then machining cell can carry out horizontal cutting and slitting composition operation to the coil of strip after uncoiling under the effect of power unit and controlled working unit, be met the length of Production requirement and the steel plate of width.The restriction of the width of the coil of strip that steel plate process is no longer selected, it is wider that horizontal described in the embodiment of the present application cut with slitting composite production line range of application.
Further, horizontal described in the embodiment of the present application cut with slitting composite production line and can coil of strip be processed into meet and be produced required width dimensions by uncoiling, itemize, the operation such as curling, then neatly curling, completes separately slitting operation.Also can be in the time that width of steel coil meet need of production, by operations such as uncoiling, smoothing, fixed length feeding, shearings, coil of strip is processed into and meets the length dimension of need of production, neat stacking then,, complete separately slitting operation.The more important thing is, horizontal described in the embodiment of the present application cut with slitting composite production line can complete simultaneously slitting and horizontal cut meet operation.Multiple processing mode, makes described horizontal cutting with slitting composite production line meet the various demands in production process.
Secondly, each main action all adopts hydraulic-driven, and each action reliable speed that operates steadily is easy to adjust, for ease of maintenaince, can reduce costs the enterprise of a large amount of use different size sheet materials, increases output, ensures the quality of products, and increases the benefit.
Each embodiment in this description all adopts the mode of going forward one by one to describe, and what each embodiment stressed is and the difference of other embodiment, between each embodiment identical similar part mutually referring to.
Horizontal the cutting with slitting composite production line of one above the application being provided is described in detail, applied principle and the embodiment of specific case to the application herein and set forth, the explanation of above embodiment is just for helping to understand the application's method and core concept thereof; , for one of ordinary skill in the art, according to the application's thought, all will change in specific embodiments and applications, in sum, this description should not be construed as the restriction to the application meanwhile.
Claims (8)
1. horizontal cutting and a slitting composite production line, is characterized in that, comprising: machining cell, rolling unit, power unit and control module;
Described machining cell comprises: uncoiler, draw material machine, levelling machine, flushly cut, the first kink, the first rectification machine, slitter, the second kink, depiler, slewing rollers, cross bin, the second rectification machine, smart school machine, transition platform, plate shearing machine, conveyer belt, discharge frame and cut material platform and be connected successively in order;
Described rolling unit comprises: finished rolling device and scrap edge winding device; Described wrap-up is connected with the slewing rollers in described machining cell, and the product of described slewing rollers controlled working is transferred to described bin or the described wrap-up crossed; Described scrap edge winding device is arranged between described slitter and described the second kink;
Described power unit is connected with described machining cell and rolling unit respectively, to provide production required power to described machining cell and described rolling unit; Wherein, described power unit comprises: cycloidal planetary gear speed reducer, DC speed-regulating motor, torque motor and hydraulic driving machine; Wherein, described cycloidal planetary gear speed reducer is connected with described uncoiler; Described DC speed-regulating motor is connected with described levelling machine, slitter and finished rolling device respectively; Described torque motor is connected with described scrap edge winding device;
Described control module is connected with described power unit, machining cell and rolling unit respectively; Power unit, machining cell and rolling unit work compound described in described control module control.
2. production line as claimed in claim 1, is characterized in that, described machining cell also comprises pressure arm and the first supplemental support;
Described pressure arm is connected with described uncoiler respectively with described the first supplemental support.
3. production line as claimed in claim 1, is characterized in that, described scrap edge winding device comprises: multiple slitter edge winders;
Described multiple slitter edge winder is arranged in parallel between described slitter and described the second kink.
4. production line as claimed in claim 1, is characterized in that, described depiler comprises pre-depiler, feeder and tensioner;
One end of described pre-depiler is connected with described the second kink; One end of described tensioner is connected with described slewing rollers;
Described pre-depiler, described feeder and described tensioner are connected in order successively;
Wherein, one end of described pre-depiler is connected with described the second kink, and the other end of described pre-depiler is connected with one end of described feeder; One end of described tensioner is connected with described slewing rollers, and the other end of described tensioner is connected with the other end of described feeder.
5. production line as claimed in claim 1, is characterized in that, described finished product rolling is filling and comprising: supporting plate, winder, pressure feeding-distribution device, material-pulling device, dump car and the second supplemental support;
Described winder is connected with described supporting plate, pressure feeding-distribution device, material-pulling device, dump car and the second supplemental support respectively.
6. production line as claimed in claim 1, is characterized in that, described production line also comprises: storing stand and feeding cart;
Described storing stand is connected with described feeding cart, and described feeding cart is connected with described uncoiler;
Wherein, on described storing stand, be provided with multiple Saddle with steel roll, for storing coil of strip.
7. production line as claimed in claim 1, is characterized in that, described control module comprises: multiple speed acquisition devices;
Described multiple speed acquisition device is separately positioned on described uncoiler, described finished rolling device and scrap edge winding device side, to gather the operating rate of described uncoiler, finished product winder, scrap edge winding device.
8. production line as claimed in claim 1, is characterized in that, described production line also comprises: lifting platform and bin;
Described lifting platform expects that with described cutting platform and described bin are connected respectively.
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| CN201420284577.5U CN203973191U (en) | 2014-05-29 | 2014-05-29 | A kind of horizontal cutting and slitting composite production line |
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| CN201420284577.5U CN203973191U (en) | 2014-05-29 | 2014-05-29 | A kind of horizontal cutting and slitting composite production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106181413A (en) * | 2016-08-30 | 2016-12-07 | 天津滨海精大制桶有限公司 | A kind of steel plate cutting means |
| CN109514194A (en) * | 2018-11-23 | 2019-03-26 | 内蒙古易暖科技有限公司 | A kind of baiting method of furnace body |
| CN114178610A (en) * | 2021-11-16 | 2022-03-15 | 南兴装备(韶关)有限公司 | Full-automatic post-feeding cutting saw production line and control method |
-
2014
- 2014-05-29 CN CN201420284577.5U patent/CN203973191U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106181413A (en) * | 2016-08-30 | 2016-12-07 | 天津滨海精大制桶有限公司 | A kind of steel plate cutting means |
| CN109514194A (en) * | 2018-11-23 | 2019-03-26 | 内蒙古易暖科技有限公司 | A kind of baiting method of furnace body |
| CN114178610A (en) * | 2021-11-16 | 2022-03-15 | 南兴装备(韶关)有限公司 | Full-automatic post-feeding cutting saw production line and control method |
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