CN103639086B - Crystal penetrates film electromechanics gasification automaton and spraying coating process - Google Patents
Crystal penetrates film electromechanics gasification automaton and spraying coating process Download PDFInfo
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- CN103639086B CN103639086B CN201310607346.3A CN201310607346A CN103639086B CN 103639086 B CN103639086 B CN 103639086B CN 201310607346 A CN201310607346 A CN 201310607346A CN 103639086 B CN103639086 B CN 103639086B
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- auxiliary material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/10—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to temperature or viscosity of liquid or other fluent material discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/081—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to the weight of a reservoir or container for liquid or other fluent material; responsive to level or volume of liquid or other fluent material in a reservoir or container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
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- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of crystal and penetrate film electrical-mechanical automatic control device and spraying coating process.Described electric automatization control device comprises cabinet, supply channel, heater, storage tank, auxiliary material case, high pressure painting device and electrical control gear, supply channel arranges ceramic core passage, the water outlet end of supply channel is connected with storage tank, auxiliary material transfer passage is set between auxiliary material case and storage tank, in the inlet end of supply channel, decompression stop valve and discharge watch-dog are set, at the current output of ceramic core passage and the delivery end place of auxiliary material transfer passage, a magnetic valve flow controller is set respectively, in the inside of storage tank, electronic liquid level sensor is set, between the inlet end and the current input of ceramic core passage of supply channel, cooling-water temperature sensor is set, decompression stop valve, discharge watch-dog, magnetic valve flow controller, electronic liquid level sensor and cooling-water temperature sensor are electrically connected with electrical control gear respectively.Automatic controlling level of the present invention is high.
Description
Technical field
The present invention relates to a kind of crystal and penetrate film electromechanics gasification automaton and spraying coating process.
Background technology
Film machine penetrated by crystal is by active to water electrolysis, increase by equipment special ceramics core, formed and there is cleaning action and the active water that can directly use, then this active water high-pressure washer is ejected in the coating of the materials such as metal, ceramic tile, glass, glassy composition in active water can be combined by the carbon dioxide of surface also and in air that electromagnetically be fixed on the materials such as ceramic tile, glass, metal and become vitreous film, and namely film penetrated by liquid crystal.Original liquid crystal is penetrated film machine and is proposed higher requirement for the operation and maintenance of operator.How to improve the automatic controlling level that film machine penetrated by crystal, to equipment Real-time and Dynamic Detection and control, and then improve operational reliability and the operation high efficiency of equipment, become the emphasis of this area research.
Summary of the invention
For the above-mentioned technical problem existed in prior art, the present invention proposes a kind of crystal and penetrate film electromechanics gasification automaton, it adopts following technical problem:
Film electromechanics gasification automaton penetrated by crystal, comprise cabinet, supply channel, heater, storage tank, auxiliary material case, high pressure painting device and electrical control gear, heater, storage tank and auxiliary material case are all placed in cabinet inside, the inlet end of supply channel stretches out connection water source from the sidewall of cabinet, supply channel is provided with ceramic core passage, the water outlet end of supply channel is connected with storage tank, auxiliary material transfer passage is set between auxiliary material case and storage tank, storage tank is also connected with high pressure painting device, the inlet end of supply channel is provided with decompression stop valve and discharge watch-dog, at the current output of ceramic core passage and the delivery end place of auxiliary material transfer passage, a magnetic valve flow controller is set respectively, the inside of storage tank is provided with electronic liquid level sensor, cooling-water temperature sensor is provided with between the inlet end and the current input of ceramic core passage of supply channel, described decompression stop valve, discharge watch-dog, magnetic valve flow controller, electronic liquid level sensor and cooling-water temperature sensor are electrically connected with electrical control gear respectively, described electrified automaton has cold water spraying and warm water sprays two kinds of working methods.
Further, described electrified automaton also comprises enabling protective device, and this enabling protective device is arranged on case box, and enabling protective device is electrically connected with electrical control gear.
Further, described electrified automaton also comprises short-circuit protection, earth leakage protective and Overloading protection apparatus, and described short-circuit protection, earth leakage protective and Overloading protection apparatus are electrically connected on electrical control gear respectively.
Further, described electrified automaton also comprise prevent high-pressure hydraulic pump dally protective device, this prevent high-pressure hydraulic pump dally protective device be arranged on high pressure painting device, prevent high-pressure hydraulic pump dally protective device be electrically connected with electrical control gear.
Further, described electrified automaton also comprises overheat protection device, and this overheat protection device is electrically connected with electrical control gear.
The present invention also aims to propose a kind of cold water spraying coating process, automaticity is high, and it adopts following technical scheme:
A kind of cold water spraying coating process, comprise above-mentioned crystal and penetrate film electromechanics gasification automaton, this external cabinet is provided with total power switch, Water supply switch valve, automatically run switch and heater switch, specific works step is as follows:
(1) inlet end of supply channel is connected on water source;
(2) auxiliary material is added to auxiliary material case inside;
(3) total power switch is connected;
(4) Water supply switch valve is connected;
(5) automatic run switch is connected;
(6) active water and the auxiliary material of a certain amount of proportioning is injected to storage tank inside;
(7) when electronic liquid level sensor detects that storage tank internal liquid reaches upper limit level, decompression stop valve is closed, and stop supplying water, high pressure painting device is started working simultaneously;
(8) when electronic liquid level sensor detects that storage tank internal liquid is reduced to certain liquid level, decompression stop valve is opened, again inject active water and the auxiliary material of a certain amount of proportioning to storage tank inside, in this step, active water is identical with the proportioning of auxiliary material with active water in step (6) with the proportioning of auxiliary material;
(9) when electronic liquid level sensor detects that storage tank internal liquid reaches bottom limit level, high pressure painting device quits work, and when spraying is near completion, first closes water feeding switch in advance;
(10) sprayed, closed automatic run switch and total power switch successively;
(11) supply channel and water source is disconnected;
(12) bleed off the liquid of supply channel, storage tank and auxiliary material case inside, spray coating operations completes.
The present invention also aims to propose a kind of cold water spraying coating process, automaticity is high, and it adopts following technical scheme:
A kind of warm water spraying coating process, comprise above-mentioned crystal and penetrate film electromechanics gasification automaton, this external cabinet is provided with total power switch, Water supply switch valve, automatically run switch and heater switch, specific works step is as follows:
(1) inlet end of supply channel is connected on water source;
(2) auxiliary material is added to auxiliary material case inside;
(3) total power switch is connected;
(4) Water supply switch valve is connected;
(5) connect heater switch, heating temperature range is set in 30-50 degree Celsius;
(6) automatic run switch is connected;
(7) heater is started working, and reaches setting heating-up temperature;
(8) active water and the auxiliary material of a certain amount of proportioning is injected to storage tank inside;
(9) when electronic liquid level sensor detects that storage tank internal liquid reaches upper limit level, decompression stop valve is closed, and stop supplying water, high pressure painting device is started working simultaneously;
(10) when electronic liquid level sensor detects that storage tank internal liquid is reduced to certain liquid level, decompression stop valve is opened, again inject active water and the auxiliary material of a certain amount of proportioning to storage tank inside, in this step, active water is identical with the proportioning of auxiliary material with active water in step (8) with the proportioning of auxiliary material;
(11) when electronic liquid level sensor detects that storage tank internal liquid reaches bottom limit level, high pressure painting device quits work, and when spraying is near completion, first closes water feeding switch in advance;
(12) sprayed, closed automatic run switch and total power switch successively;
(13) supply channel and water source is disconnected;
(14) bleed off the liquid of supply channel, storage tank and auxiliary material case inside, spray coating operations completes.
Advantage of the present invention is:
The present invention is by arranging decompression stop valve and discharge watch-dog in the inlet end of supply channel, at the current output of ceramic core passage and the delivery end place of auxiliary material transfer passage, a magnetic valve flow controller is set respectively, the inside of storage tank is provided with electronic liquid level sensor, between the inlet end and the current input of ceramic core passage of supply channel, cooling-water temperature sensor is set, make electrified automaton automatically can control the inflow of water inlet, the proportioning of automatic adjustment active water and auxiliary material, and control the working condition of high pressure painting device and the water supply situation of supply channel according to the height of liquid level of storage tank inside, be beneficial to and improve the automatic controlling level that film machine penetrated by crystal, the operational reliability of film machine penetrated by crystal and operating efficiency significantly promotes, reduce the instructions for use to operator and maintenance cost.
Accompanying drawing explanation
Fig. 1 is the structural representation that film machine penetrated by crystal.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is described in further detail:
Shown in composition graphs 1, film electromechanics gasification automaton penetrated by crystal, comprises cabinet 1, supply channel 2, heater 3, storage tank 4, auxiliary material case 5, high pressure painting device 6 and electrical control gear 7.Heater 3, it is inner that storage tank 4 and auxiliary material case 5 are all placed in cabinet 1, the inlet end of supply channel stretches out connection water source from the sidewall of cabinet, supply channel 2 is provided with ceramic core passage 8, the water outlet end of supply channel is connected with storage tank, auxiliary material transfer passage 9 is set between auxiliary material case and storage tank, storage tank is also connected with high pressure painting device 6, the inlet end of supply channel is provided with decompression stop valve 10 and discharge watch-dog 11, at the current output of ceramic core passage and the delivery end place of auxiliary material transfer passage, a magnetic valve flow controller 12 is set respectively, the inside of storage tank is provided with electronic liquid level sensor 13, cooling-water temperature sensor 14 is provided with between the inlet end and the current input of ceramic core passage of supply channel, decompression stop valve, discharge watch-dog, magnetic valve flow controller, electronic liquid level sensor and cooling-water temperature sensor are electrically connected with electrical control gear respectively.Electrified automaton has cold water spraying and warm water sprays two kinds of working methods, lower water temperature scope when adopting warm water spraying is 30-50 degree Celsius, when temperature detector 14 detects that the water temperature of supply channel does not reach set water temperature adjustable range, by this signal transmission on electrical control gear 7, high pressure painting device 6 does not work.By two magnetic valve flow controllers 12, the proportioning of active water through ceramic core passage 8 and auxiliary material automatically can be regulated as required.In addition, cabinet 1 casing is also provided with total power switch 15, Water supply switch valve 16, automatically run switch 17 and heater switch 18.Connect Water supply switch valve 16, supply channel 2 is connected; Connect automatic run switch 17, crystal is penetrated film machine and is automatically run; Connect heater switch 18, heater 3 works and to heat the water in supply channel 2.
Film electromechanics gasification automaton penetrated by crystal, is also provided with many safety devices.Electrified automaton comprises enabling protective device, and this enabling protective device is arranged on cabinet 1 casing, and enabling protective device is electrically connected with electrical control gear 7; Electrified automaton comprises short-circuit protection, earth leakage protective and Overloading protection apparatus, and described short-circuit protection, earth leakage protective and Overloading protection apparatus are electrically connected on electrical control gear 7 respectively; Electrified automaton comprises and prevents high-pressure hydraulic pump to dally protective device, and this prevents the high-pressure hydraulic pump protective device that dallies to be arranged on high pressure painting device, prevents the high-pressure hydraulic pump protective device that dallies to be electrically connected with electrical control gear 7; Electrified automaton also comprises overheat protection device, and this overheat protection device is electrically connected with electrical control gear 7.
When crystal penetrate film machine be under cold water spray coating operations pattern time, concrete spraying flow process is as follows:
1) be connected on water source by the inlet end of supply channel 2, water feeding pressure is 0.1-0.5MPa;
2) auxiliary material is added to auxiliary material case 5 inside;
3) total power switch 15 is connected;
4) Water supply switch valve 16 is connected;
5) automatic run switch 17 is connected;
6) active water and the auxiliary material of a certain amount of proportioning is injected to storage tank 4 inside;
7) when electronic liquid level sensor 13 detects that storage tank internal liquid reaches upper limit level, decompression stop valve 10 is closed, and stop supplying water, high pressure painting device 6 is started working simultaneously;
8) when electronic liquid level sensor 13 detects that storage tank internal liquid is reduced to certain liquid level, decompression stop valve 10 is opened, again the active water of a certain amount of proportioning and auxiliary material is injected to storage tank 4 inside, the proportioning of active water and auxiliary material and step 6 in this step) middle active water is identical with the proportioning of auxiliary material;
9) when electronic liquid level sensor 13 detects that storage tank internal liquid reaches bottom limit level, high pressure painting device 6 quits work, and it is noted that when spraying is near completion, and first should close water feeding switch 16 in advance;
10) sprayed, closed automatic run switch 17 and total power switch 15 successively;
11) supply channel 2 and water source is disconnected;
12) bleed off the liquid of supply channel 2, storage tank 4 and auxiliary material case 5 inside, spray coating operations completes.
When crystal penetrate film machine be under warm water spray coating operations pattern time, concrete spraying flow process is as follows:
1) be connected on water source by the inlet end of supply channel 2, water feeding pressure is 0.1-0.5MPa;
2) auxiliary material is added to auxiliary material case 5 inside;
3) total power switch 15 is connected;
4) Water supply switch valve 16 is connected;
5) connect heater switch 18, heating temperature range is set in 30-50 degree Celsius;
6) automatic run switch 17 is connected;
7) heater 3 is started working, and reaches setting heating-up temperature;
8) active water and the auxiliary material of a certain amount of proportioning is injected to storage tank 4 inside;
9) when electronic liquid level sensor 13 detects that storage tank internal liquid reaches upper limit level, decompression stop valve 10 is closed, and stop supplying water, high pressure painting device 6 is started working simultaneously;
10) when electronic liquid level sensor 13 detects that storage tank internal liquid is reduced to certain liquid level, decompression stop valve 10 is opened, again the active water of a certain amount of proportioning and auxiliary material is injected to storage tank 4 inside, the proportioning of active water and auxiliary material and step 8 in this step) middle active water is identical with the proportioning of auxiliary material;
11) when electronic liquid level sensor 13 detects that storage tank internal liquid reaches bottom limit level, high pressure painting device 6 quits work, and it is noted that when spraying is near completion, and first should close water feeding switch 16 and heater switch 18 in advance;
12) sprayed, closed automatic run switch 17 and total power switch 15 successively;
13) supply channel 2 and water source is disconnected;
14) bleed off the liquid of supply channel 2, storage tank 4 and auxiliary material case 5 inside, spray coating operations completes.
Certainly; more than illustrate and be only preferred embodiment of the present invention; the present invention is not limited to enumerate above-described embodiment; should be noted that; any those of ordinary skill in the art are under the instruction of this description; made all equivalently to substitute, obvious variant, within the essential scope all dropping on this description, protection of the present invention ought to be subject to.
Claims (7)
1. film electromechanics gasification automaton penetrated by crystal, comprise cabinet, supply channel, heater, storage tank, auxiliary material case, high pressure painting device and electrical control gear, heater, storage tank and auxiliary material case are all placed in cabinet inside, the inlet end of supply channel stretches out connection water source from the sidewall of cabinet, supply channel is provided with ceramic core passage, the water outlet end of supply channel is connected with storage tank, auxiliary material transfer passage is set between auxiliary material case and storage tank, storage tank is also connected with high pressure painting device, it is characterized in that, the inlet end of supply channel is provided with decompression stop valve and discharge watch-dog, at the current output of ceramic core passage and the delivery end place of auxiliary material transfer passage, a magnetic valve flow controller is set respectively, the inside of storage tank is provided with electronic liquid level sensor, cooling-water temperature sensor is provided with between the inlet end and the current input of ceramic core passage of supply channel, described decompression stop valve, discharge watch-dog, magnetic valve flow controller, electronic liquid level sensor and cooling-water temperature sensor are electrically connected with electrical control gear respectively, by heater water heated or do not heat, making described electrified automaton have cold water spraying and warm water sprays two kinds of working methods.
2. film electromechanics gasification automaton penetrated by crystal according to claim 1; it is characterized in that; described electrified automaton also comprises enabling protective device, and this enabling protective device is arranged on case box, and enabling protective device is electrically connected with electrical control gear.
3. film electromechanics gasification automaton penetrated by crystal according to claim 1; it is characterized in that; described electrified automaton also comprises short-circuit protection, earth leakage protective and Overloading protection apparatus, and described short-circuit protection, earth leakage protective and Overloading protection apparatus are electrically connected on electrical control gear respectively.
4. film electromechanics gasification automaton penetrated by crystal according to claim 1; it is characterized in that; described electrified automaton also comprise prevent high-pressure hydraulic pump dally protective device; this prevents high-pressure hydraulic pump idle running protective device to be arranged on high pressure painting device, prevents high-pressure hydraulic pump idle running protective device to be electrically connected with electrical control gear.
5. film electromechanics gasification automaton penetrated by crystal according to claim 1, and it is characterized in that, described electrified automaton also comprises overheat protection device, and this overheat protection device is electrically connected with electrical control gear.
6. a cold water spraying coating process, is characterized in that, comprise crystal as claimed in claim 1 and penetrate film electromechanics gasification automaton, cabinet is also provided with total power switch, Water supply switch valve, automatically run switch and heater switch, and specific works step is as follows:
(1) inlet end of supply channel is connected on water source;
(2) auxiliary material is added to auxiliary material case inside;
(3) total power switch is connected;
(4) Water supply switch valve is connected;
(5) automatic run switch is connected;
(6) active water and the auxiliary material of a certain amount of proportioning is injected to storage tank inside;
(7) when electronic liquid level sensor detects that storage tank internal liquid reaches upper limit level, decompression stop valve is closed, and stop supplying water, high pressure painting device is started working simultaneously;
(8) when electronic liquid level sensor detects that storage tank internal liquid is reduced to certain liquid level, decompression stop valve is opened, again inject active water and the auxiliary material of a certain amount of proportioning to storage tank inside, in this step, active water is identical with the proportioning of auxiliary material with active water in step (6) with the proportioning of auxiliary material;
(9) when electronic liquid level sensor detects that storage tank internal liquid reaches bottom limit level, high pressure painting device quits work; When spraying is near completion, first close water feeding switch in advance;
(10) sprayed, closed automatic run switch and total power switch successively;
(11) supply channel and water source is disconnected;
(12) bleed off the liquid of supply channel, storage tank and auxiliary material case inside, spray coating operations completes.
7. a warm water spraying coating process, is characterized in that, comprise crystal as claimed in claim 1 and penetrate film electromechanics gasification automaton, cabinet is also provided with total power switch, Water supply switch valve, automatically run switch and heater switch, and specific works step is as follows:
(1) inlet end of supply channel is connected on water source;
(2) auxiliary material is added to auxiliary material case inside;
(3) total power switch is connected;
(4) Water supply switch valve is connected;
(5) connect heater switch, heating temperature range is set in 30-50 degree Celsius;
(6) automatic run switch is connected;
(7) heater is started working, and reaches setting heating-up temperature;
(8) active water and the auxiliary material of a certain amount of proportioning is injected to storage tank inside;
(9) when electronic liquid level sensor detects that storage tank internal liquid reaches upper limit level, decompression stop valve is closed, and stop supplying water, high pressure painting device is started working simultaneously;
(10) when electronic liquid level sensor detects that storage tank internal liquid is reduced to certain liquid level, decompression stop valve is opened, again inject active water and the auxiliary material of a certain amount of proportioning to storage tank inside, in this step, active water is identical with the proportioning of auxiliary material with active water in step (8) with the proportioning of auxiliary material;
(11) when electronic liquid level sensor detects that storage tank internal liquid reaches bottom limit level, high pressure painting device quits work; When spraying is near completion, first close water feeding switch in advance;
(12) sprayed, closed automatic run switch and total power switch successively;
(13) supply channel and water source is disconnected;
(14) bleed off the liquid of supply channel, storage tank and auxiliary material case inside, spray coating operations completes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310607346.3A CN103639086B (en) | 2013-11-26 | 2013-11-26 | Crystal penetrates film electromechanics gasification automaton and spraying coating process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310607346.3A CN103639086B (en) | 2013-11-26 | 2013-11-26 | Crystal penetrates film electromechanics gasification automaton and spraying coating process |
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| CN103639086A CN103639086A (en) | 2014-03-19 |
| CN103639086B true CN103639086B (en) | 2015-12-30 |
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| CN106622749A (en) * | 2015-11-03 | 2017-05-10 | 天津市津冠润滑脂有限公司 | Automatic lubricating grease spraying device |
| CN113042242A (en) * | 2021-03-10 | 2021-06-29 | 机械工业第九设计研究院有限公司 | Manual wax spraying equipment with automatic wax supplementing function |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202387613U (en) * | 2011-12-16 | 2012-08-22 | 浙江金刚汽车有限公司 | Automatic wax spray device of automobile |
| CN202427583U (en) * | 2012-01-20 | 2012-09-12 | 曹博钇 | Macromolecular crystal film ejecting machine |
| CN102732926A (en) * | 2012-01-20 | 2012-10-17 | 曹博钇 | High-molecular crystal sprayed film |
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2013
- 2013-11-26 CN CN201310607346.3A patent/CN103639086B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202387613U (en) * | 2011-12-16 | 2012-08-22 | 浙江金刚汽车有限公司 | Automatic wax spray device of automobile |
| CN202427583U (en) * | 2012-01-20 | 2012-09-12 | 曹博钇 | Macromolecular crystal film ejecting machine |
| CN102732926A (en) * | 2012-01-20 | 2012-10-17 | 曹博钇 | High-molecular crystal sprayed film |
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| CN103639086A (en) | 2014-03-19 |
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Effective date of registration: 20151119 Address after: Qidong City Yin Yang Xiang Jiangxia Cun 226251 Jiangsu city of Nantong Province Applicant after: QINGDAO JOWON MECHANICAL AND ELECTRICAL CO., LTD. Address before: 266400 No. eight, No. 788 Lingang Road, Lingang Economic Development Zone, Huangdao District, Shandong, Qingdao Applicant before: Qingdao Jowon Mechanical and Electrical Co., Ltd. |
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