CN203196668U - Water dampening control system of integral rich polishing machine - Google Patents

Water dampening control system of integral rich polishing machine Download PDF

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Publication number
CN203196668U
CN203196668U CN 201320173212 CN201320173212U CN203196668U CN 203196668 U CN203196668 U CN 203196668U CN 201320173212 CN201320173212 CN 201320173212 CN 201320173212 U CN201320173212 U CN 201320173212U CN 203196668 U CN203196668 U CN 203196668U
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CN
China
Prior art keywords
water
brushless direct
water pump
heating tank
current water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201320173212
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Chinese (zh)
Inventor
任一凡
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WUHAN XIQIANG ELECTRIC SET Co Ltd
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WUHAN XIQIANG ELECTRIC SET Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUHAN XIQIANG ELECTRIC SET Co Ltd filed Critical WUHAN XIQIANG ELECTRIC SET Co Ltd
Priority to CN 201320173212 priority Critical patent/CN203196668U/en
Application granted granted Critical
Publication of CN203196668U publication Critical patent/CN203196668U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a water dampening control system of an integral rich polishing machine. The system comprises an electromagnetic valve, a heating tank, a temperature controller, a brushless direct current water pump and a water dampening controller, wherein the water outlet of the heating tank is connected with the brushless direct current water pump, the electromagnetic valve is arranged at the front end of the heating tank or at the back end of the brushless direct current water pump, the interior of the heating tank is provided with an electric heater which is connected with the temperature controller, the electromagnetic valve and the brushless direct current water pump are connected with the water dampening controller, and the electromagnetic valve, the heating tank, the temperature controller, the brushless direct current water pump and the water dampening controller are arranged in a top control box of the rice polishing machine. The system has the advantages that the brushless direct current water pump is adopted, and the pressure adjusting and the heating are integrated in the top control box of the rice polishing machine, so compared with the prior art, the water tank is eliminated; and besides the control on the main machine, the direct control on flow quantity, pressure and temperature of water injection can be realized by the top control box of the rice polishing machine.

Description

Integrated polishing rice machine water control system
Technical field
The utility model relates to the rice processing technique field, and specifically a kind of integrated polishing rice machine water control system.
Background technology
Polishing is a very important ring in the rice process at present.To add wetting system essential adding man-hour spraying for polishing machine, and traditional spray to add water be to adopt the water tank water, ball float control water level offers polishing machine with the centrifugal pump pressurization again.There are the following problems for this water mode:
1, energy consumption is high, and the power of water pump is about 500 watts, and pipeline is long, and electrical heating power is large.
2, casing is open, easily pollutes, because the water tank water time is long, pump housing water pipe mostly is iron, easy-to-rust.
3, volume is large, bad placement.
4, cost is high.
5, because pipeline is many, it is all inconvenient to install and operate.
Summary of the invention
For the deficiencies in the prior art, the utility model provide a kind of simple in structure, take up room little, operate power is low, handled easily, free of contamination integrated polishing rice machine water control system.
A kind of integrated polishing rice machine water control system, comprise magnetic valve, heating tank, temperature controller, brushless direct-current water pump, water controller, the delivery port of heating tank is connected with the brushless direct-current water pump, magnetic valve is installed in the rear end of front end or the brushless direct-current water pump of heating tank, be provided with the electric heater that is connected with temperature controller in the heating tank, magnetic valve is connected with water controller with the brushless direct-current water pump, magnetic valve, heating tank, temperature controller, brushless direct-current water pump, in the machine top control box that water controller is installed in polishing rice machine.
Further, also be provided with the temperature detect switch (TDS) that is connected with temperature controller on the control box of machine top.
Further, also be provided with on the control box of machine top for the hydraulic pressure adjusting knob of regulating brushless direct-current water pump water outlet pressure.
Further, also comprise flowmeter, when magnetic valve was installed in the front end of heating tank, flowmeter was connected with the delivery port of brushless direct-current water pump; When magnetic valve was installed in the rear end of brushless direct-current water pump, flowmeter was connected with the delivery port of magnetic valve; Flowmeter is installed in the control box of machine top.
Further, the pipeline that the brushless direct-current water pump is connected with flowmeter is provided with water pressure gauge, and water pressure gauge is installed in the control box of machine top.
The utility model adopts novel brushless direct-current water pump and pressure regulating heating is integrated in the machine top control box of polishing rice machine, can remove compared to existing technology the use of water tank, and at polishing machine machine top control box except the control of main frame, also can realize the direct control of injection flow, pressure, temperature is specifically had the following advantages:
1, energy consumption is low only has tens watts.Because pipeline is short, electrical heating only needs 1/3rd of old-fashioned heater water tank;
2, omnidistance sealing is pollution-free, without water.
3, do not need heavy water tank, simple in structure, reduce taking of space;
4, volume is little, and installation and debugging are convenient.
5, centralized operation, convenient production.
Description of drawings
Fig. 1 is the electrical block diagram that the integrated polishing rice machine of the utility model water control system;
Fig. 2 is the structure chart of the utility model when being applied in polishing rice machine;
Fig. 3 is the schematic diagram of control box 10 guidance panels among Fig. 2.
Among the figure: the 1-magnetic valve, the 2-heating tank, the 3-temperature controller, 4-brushless direct-current water pump, 5-water controller, the 6-water pressure gauge, 7-flowmeter, 8-shower nozzle, 9-body, 10-machine top control box, the 11-storage bin hopper, 12-discharging opening, 13-temperature detect switch (TDS), 14-hydraulic pressure adjusting knob, 21-electric heater.
The specific embodiment
Below in conjunction with the accompanying drawing in the utility model, the technical scheme in the utility model is clearly and completely described.
Please refer to Fig. 1, the integrated polishing rice machine of the utility model water control system and is comprised magnetic valve 1, heating tank 2, temperature controller 3, brushless direct-current water pump 4, water controller 5, the delivery port of heating tank 2 is connected with brushless direct-current water pump 4, magnetic valve 1 be installed in front end (when water inlet pipe pressure is larger) or the brushless direct-current water pump 4 of heating tank 2 the rear end (when water inlet pipe pressure hour).
Be provided with electric heater 21 in the heating tank 2, electric heater 21 is connected with temperature controller 3; Magnetic valve 1 is connected with the brushless direct-current water pump and is connected with water controller 5.
The utility model also can comprise the flowmeter 7 that is connected for shower nozzle 8 in the equipment, and when magnetic valve 1 was installed in the front end of heating tank 2, flowmeter 7 was connected with the delivery port of brushless direct-current water pump 4; When magnetic valve 1 was installed in the rear end of brushless direct-current water pump 4, flowmeter 7 was connected with the delivery port of magnetic valve 1.The pipeline that brushless direct-current water pump 4 is connected with flowmeter 7 is provided with water pressure gauge 6.
Magnetic valve 1, heating tank 2, temperature controller 3, brushless direct-current water pump 4, water controller 5 water pressure gauges 6, flowmeter 7 is installed in the machine top control box 10, as shown in Figure 2, machine top control box 10 is installed in the top of body 9, storage bin hopper 11 is installed on the body 9, polished rice enters in the body 11 from storage bin hopper 11, and a side of body 11 is provided with discharging opening 13.
The integrated polishing rice machine of the utility model the automatic control that water control system can be realized the water yield, concrete, water controller 5 also is connected with the main motor of equipment, the operation of brushless direct-current water pump 4 is determined (specifically can according to the size of operating current) by the duty of main motor and material level state, like this according to the running status of equipment, the keying of water controller 5 control brushless direct-current water pumps 4, thereby realizing the wetting system electric motor starting and stopping to control function, carrying out the automatic control of rate of water added.The indication of water yield pressure can realize (as shown in Figure 3) by the water pressure gauge 6 that is installed on the machine top control box 10.
The utility model also can be realized the water temperature automatic control function, electric heater 21 is connected with temperature controller 3, on control box 10 guidance panels of machine top, the electronic temp automatic regulator is housed, this adjusting apparatus is comprised of setting knob, indication electric meter, adjuster, indicator lamp, set knob and be used for setting required temperature value, when actual water temperature is lower than setting value, the 21 energising feedwater heating of temperature controller 3 control electric heaters, when water temperature reaches setting value, electric heater 21 stopped heatings, water temperature adjustable range are the 0-90 degree.
When equipment (for example polishing rice machine) when entering normal operating conditions, operation is reaching (such as 15A) after the operating current of water spot, water controller 5 and open brushless direct-current water pump 4, entering water state, when load increases gradually, when surpassing normal operation value (such as 90A), occur in order to prevent improper phenomenon, water controller 5 and automatically stop brushless direct-current water pump 4; When electric current drops to normal range of operation, system is recovering water again.When the time that the equipment operating current surpasses rated operational current reaches setting value, the main motor autostop of equipment.In running as fracture occurs, or advance the machine material and reduce, operating current is reduced, and when being lower than water start-up point electric current, water supply system is autoshutdown again, stops feedwater.
Also be provided with the temperature detect switch (TDS) 13 that is connected with temperature controller 3 and the hydraulic pressure adjusting knob 14 that is used for regulating brushless direct-current water pump 4 discharge pressures on the machine top control box 10, temperature detect switch (TDS) 13 is used for the keying of control temperature controller 3, temperature controller 3 can be closed in normal temperature; Hydraulic pressure adjusting knob 14 is used for adjusting water outlet hydraulic pressure.
The utility model can be used for the feed-processing equipments such as polishing rice machine, wheat bran remover water management.

Claims (5)

1. an integrated polishing rice machine water control system, it is characterized in that: comprise magnetic valve (1), heating tank (2), temperature controller (3), brushless direct-current water pump (4), water controller (5), the delivery port of heating tank (2) is connected with brushless direct-current water pump (4), magnetic valve (1) is installed in the rear end of front end or the brushless direct-current water pump (4) of heating tank (2), be provided with the electric heater (21) that is connected with temperature controller (3) in the heating tank (2), magnetic valve (1) is connected 4 with the brushless direct-current water pump) be connected magnetic valve (1) with water controller (5), heating tank (2), temperature controller (3), brushless direct-current water pump (4), in the machine top control box (10) that water controller (5) is installed in polishing rice machine.
2. integrated polishing rice machine as claimed in claim 1 water control system, it is characterized in that: also be provided with temperature controller (3) temperature detect switch (TDS) (13) that is connected, is used for control temperature controller (3) keying on the machine top control box (10).
3. integrated polishing rice machine as claimed in claim 1 water control system, it is characterized in that: also be provided with on the machine top control box (10) for the hydraulic pressure adjusting knob (14) of regulating brushless direct-current water pump (4) discharge pressure.
4. integrated polishing rice machine as claimed in claim 1 water control system, it is characterized in that: also comprise flowmeter (7), when magnetic valve (1) was installed in the front end of heating tank (2), flowmeter (7) was connected with the delivery port of brushless direct-current water pump (4); When magnetic valve (1) was installed in the rear end of brushless direct-current water pump (4), flowmeter (7) was connected with the delivery port of magnetic valve (1); Flowmeter (7) is installed in the machine top control box (10).
5. integrated polishing rice machine as claimed in claim 1 water control system, it is characterized in that: the pipeline that brushless direct-current water pump (4) is connected with flowmeter (7) is provided with water pressure gauge (6), and water pressure gauge (6) is installed in the machine top control box (10).
CN 201320173212 2013-04-09 2013-04-09 Water dampening control system of integral rich polishing machine Expired - Fee Related CN203196668U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320173212 CN203196668U (en) 2013-04-09 2013-04-09 Water dampening control system of integral rich polishing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320173212 CN203196668U (en) 2013-04-09 2013-04-09 Water dampening control system of integral rich polishing machine

Publications (1)

Publication Number Publication Date
CN203196668U true CN203196668U (en) 2013-09-18

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201320173212 Expired - Fee Related CN203196668U (en) 2013-04-09 2013-04-09 Water dampening control system of integral rich polishing machine

Country Status (1)

Country Link
CN (1) CN203196668U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103623889A (en) * 2013-12-02 2014-03-12 湖北佳萌粮油有限公司 Processing method for refined rice
CN106964412A (en) * 2016-01-13 2017-07-21 韩富江 Polishing rice machine intelligence control system
CN108772118A (en) * 2018-06-25 2018-11-09 寿县永昌米面有限公司 A kind of polishing rice machine that can preheat roller

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103623889A (en) * 2013-12-02 2014-03-12 湖北佳萌粮油有限公司 Processing method for refined rice
CN106964412A (en) * 2016-01-13 2017-07-21 韩富江 Polishing rice machine intelligence control system
CN106964412B (en) * 2016-01-13 2020-11-20 山东港荣食品有限公司 Rice polishing machine intelligence control system
CN108772118A (en) * 2018-06-25 2018-11-09 寿县永昌米面有限公司 A kind of polishing rice machine that can preheat roller

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130918

Termination date: 20160409