CN103627409A - Grouting device capable of outputting balance pressure - Google Patents
Grouting device capable of outputting balance pressure Download PDFInfo
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- CN103627409A CN103627409A CN201310637369.9A CN201310637369A CN103627409A CN 103627409 A CN103627409 A CN 103627409A CN 201310637369 A CN201310637369 A CN 201310637369A CN 103627409 A CN103627409 A CN 103627409A
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- mud
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- cylindrical shell
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B29/00—Other details of coke ovens
Abstract
The invention relates to a grouting device capable of outputting balance pressure, which comprises a mud pressure uniform distributor, a mud pump and a mud mixer, wherein the mud pressure uniform distributor is connected with the mud mixer through the mud pump; a mud outlet of the mud mixer is connected with a mud pipe inlet of the mud pressure uniform distributor through the mud pump; a mud pipe reflux inlet of the mud pressure uniform distributor is connected with a circulation backwater opening of the mud mixer through a pipeline. According to the invention, compressed air is utilized to supply power, mud and water move together and are uniformly mixed, and the mixing procedure that water is fed firstly, and then fire clay powder is added is controlled, so that the problem of air pollution due to the separated fire clay powder is avoided. The prepared mud is slightly precipitated, the buoyant effect that the precipitation speed of large particles is high is utilized to enable the particles to be precipitated at the bottom of a box body, and the mud in which parts of particles are removed is conveyed to a pouring site through a mud pump and a pipeline pump, and the effects of convenience, quickness and no pollution are realized; in addition, due to the design of the reflux structure, the pressure of output mud can be effectively controlled, the construction is convenient, and the construction quality is improved.
Description
Technical field
The invention belongs to cementer field, especially a kind of cementer with output equilibrium pressure.
Background technology
In the construction of the oven top of coke oven cementation of fissures, the mud that mixing becomes is used slush pump to be pumped to place to use, owing to using position to have a plurality of, mud need to be to the uniformly distributing of a plurality of positions, the many siphunculus carrying method that in the past adopted steel pipe to make, the connection of many siphunculus pipeline all adopts right angle to connect, female pipe is different from take-off pipe position, its take-off pipe pressure is not etc., slurry transportation amount is not etc., and because adopting right angle, pipeline connects, slurry transportation resistance is larger, and there is dead angle, easily there is blocking pipeline, when stirrer of the prior art carries out formation of sludge in addition, following problems may be encountered: 1, efficiency is low, labor strength is large, mechanization degree is low, 2, contaminate environment, especially also fully not soluble in water when chamotte powder, under the effect of blade of stirrer, chamotte dust swings in air, polluted air, 3, mud property is poor, especially likely occurs existing large granular impurity to be stuck in certain position in perfusion gap in mud, causes the following situation that cannot pour into mud in this position, causes sealing effectiveness poor.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of cementer with output equilibrium pressure is provided, this cementer is simple in structure, design science is reasonable, efficiency is high, reduce hand labor intensity, pollution-free, mud property good.
The present invention solves its technical problem and is achieved through the following technical solutions:
A cementer with output equilibrium pressure, its cementer comprises mud pressure uniform distributor, slush pump and mud mixer, mud pressure uniform distributor connects mud mixer by slush pump,
Mud pressure uniform distributor comprises mud tube import, mud tube refluxing opening, the first mud output tube, the second mud output tube, the 3rd mud output tube, the 4th mud output tube and fan-shaped distributor disk, mud tube import is arranged on the central angle end of fan-shaped distributor disk, mud tube refluxing opening is arranged on the arc end with the corresponding fan-shaped distributor disk of mud tube import, wherein on the uniform arc end that is arranged on fan-shaped distributor disk of the first mud output tube, the second mud output tube, the 3rd mud output tube and the 4th mud output tube;
Mud mixer comprises a mixing cylindrical shell, at this, mix with the uniform three porous gas blow pipes in bottom in cylindrical shell, the air intake valve of this porous gas blow pipe is arranged on outside the outer wall mixing by cylindrical shell one side, in porous gas blow pipe air intake valve one side, by a vertical duct, connect a tensimeter, in vertical duct, connect a dead angle scavenging duct, in mixing, with cylindrical shell bottom, be shaped with mud outlet, mixing above mud outlet is with being shaped with water-in on cylindrical shell, at mud, export corresponding mixing and be shaped with slag-drip opening with the bottom on cylindrical shell, the corresponding mixing of water-in loops back the mouth of a river with being shaped with on cylindrical shell,
The mud outlet of mud mixer connects the mud tube import of mud pressure uniform distributor by slush pump, the mud tube refluxing opening of mud pressure uniform distributor connects the mouth of a river that loops back of mud mixer by pipeline.
And described mixing cylindrical shell is cube structure.
And the described the other end with respect to porous gas blow pipe air intake valve is provided with dredging valve, this dredging valve is arranged on and mixes with outside cylinder body outer wall.
And the uniform porous gas blow pipe level that is arranged on of production well on described porous gas blow pipe rotates on the outer wall of 45 degree.
And the central angle of described fan-shaped distributor disk is 90 degree.
And, on the first described mud output tube, be provided with the first gate valve, on the second mud output tube, be provided with the second gate valve, on the 3rd mud output tube, be provided with the 3rd gate valve, on the 4th mud output tube, be provided with the 4th gate valve.
Advantage of the present invention and beneficial effect are:
1, mud mixer in the present invention comprises a mixing cylindrical shell, at this, mix with the uniform three porous gas blow pipes in bottom in cylindrical shell, the air intake valve of this porous gas blow pipe is arranged on outside the outer wall mixing by cylindrical shell one side, in porous gas blow pipe air intake valve one side, by a vertical duct, connect a tensimeter, in vertical duct, connect a dead angle scavenging duct, in mixing, with cylindrical shell bottom, be shaped with mud outlet, mixing above mud outlet is with being shaped with water-in on cylindrical shell, at mud, export corresponding mixing and be shaped with slag-drip opening with the bottom on cylindrical shell, efficiency of the present invention is high, reduce hand labor intensity, pollution-free, mud property is good.
2, mud pressure uniform distributor in the present invention comprises mud tube import, mud tube refluxing opening, the first mud output tube, the second mud output tube, the 3rd mud output tube, the 4th mud output tube and fan-shaped distributor disk, mud tube import is arranged on the central angle end of fan-shaped distributor disk, mud tube refluxing opening is arranged on the arc end with the corresponding fan-shaped distributor disk of mud tube import, the first mud output tube wherein, the second mud output tube, the 3rd mud output tube and the 4th mud output tube be uniform to be arranged on the arc end of fan-shaped distributor disk, the present invention is simple in structure, without carrying dead angle design, resistance is even, pressure just as, difficult obstruction.
3, the cementer originally with output equilibrium pressure, its cementer comprises mud pressure uniform distributor, slush pump and mud mixer, mud pressure uniform distributor connects mud mixer by slush pump, the mud outlet of mud mixer connects the mud tube import of mud pressure uniform distributor by slush pump, the mud tube refluxing opening of mud pressure uniform distributor connects the mouth of a river that loops back of mud mixer by pipeline, the present invention utilizes pressurized air that power is provided, mud is with water sport and mix, controlling feeding sequence first intakes at input chamotte powder, prevent that chamotte powder from separating out and polluted air.The mud of having prepared is microdeposit slightly, utilize the fast law of buoyancy of macrobead thing sedimentation speed, make particulate matter be deposited to bottom half, the mud of rejecting a part of particulate matter is pumped to a slush pump and pipeline the scene of building, convenient and swift pollution-free, the pressure of output mud can be effectively controlled in return-flow structure design in addition, and convenient construction, improves construction quality.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is that enlarged view is looked on the right side of mud mixer in Fig. 1;
Fig. 3 is the vertical view of Fig. 2.
Embodiment
Below by specific embodiment, the invention will be further described, and following examples are descriptive, is not determinate, can not limit protection scope of the present invention with this.
A cementer with output equilibrium pressure, its cementer comprises mud pressure uniform distributor, slush pump 12 and mud mixer, mud pressure uniform distributor connects mud mixer by slush pump,
Mud pressure uniform distributor comprises mud tube import 7, mud tube refluxing opening 6, the first mud output tube 1, the second mud output tube 3, the 3rd mud output tube 8, the 4th mud output tube 11 and fan-shaped distributor disk 5, mud tube import is arranged on the central angle end of fan-shaped distributor disk, mud tube refluxing opening is arranged on the arc end with the corresponding fan-shaped distributor disk of mud tube import, the first mud output tube wherein, the second mud output tube, the 3rd mud output tube and the 4th mud output tube be uniform to be arranged on the arc end of fan-shaped distributor disk, the central angle of fan-shaped distributor disk is 90 degree, on the first mud output tube, be provided with the first gate valve 2, on the second mud output tube, be provided with the second gate valve 4, on the 3rd mud output tube, be provided with the 3rd gate valve 9, on the 4th mud output tube, be provided with the 4th gate valve 10,
Mud mixer comprises a cylindrical shell 15 for mixing, mixing is cube structure with cylindrical shell, at this, mix with the uniform three porous gas blow pipes 25 in bottom in cylindrical shell, the air intake valve 27 of this porous gas blow pipe is arranged on outside the outer wall mixing by cylindrical shell one side, can there is air compressor that source of the gas is provided, three porous gas blow pipes connect air intake valve by a transverse tube 16, in porous gas blow pipe air intake valve one side, by a vertical duct 17, connect a tensimeter 21, tensimeter below arranges a pressure gage valve 20, in vertical duct, connect a dead angle scavenging duct 23, on the scavenging duct of dead angle, be provided with and purge valve 22, in mixing, with cylindrical shell bottom, be shaped with mud outlet 14, mixing above mud outlet is with being shaped with water-in 13 on cylindrical shell, at mud, export corresponding mixing and be shaped with slag-drip opening 19 with the bottom on cylindrical shell, the corresponding mixing of water-in loops back the mouth of a river 18 with being shaped with on cylindrical shell, the other end with respect to porous gas blow pipe air intake valve is provided with dredging valve 24, this dredging valve is arranged on and mixes with outside cylinder body outer wall, the uniform porous gas blow pipe level that is arranged on of production well 26 on porous gas blow pipe rotates on the outer wall of 45 degree,
The mud outlet of mud mixer connects the mud tube import of mud pressure uniform distributor by slush pump, the mud tube refluxing opening of mud pressure uniform distributor connects the mouth of a river that loops back of mud mixer by pipeline.
First the present invention mixes with adding water in cylindrical shell in use, and amount of water and chamotte usage quantity are definite by design set-point or experiment, and whether the mud being stirred is detecting and meeting the requirements with Density Measuring Instrument.With cylinder inboard wall, scale marks is set mixing, to use during normal operation.After adding water, directly booster air pump is by air intake valve air inlet, and object is for preventing that chamotte from stopping up porous gas blow pipe or production well, if there is pipeline or valve stopping state, can open the dredging valve of porous gas blow pipe end, disclosing logical with steel wire.Chamotte is poured in case after adding water, its objective is and allows chamotte to immersion and awash eventually, prevent chamotte powder polluted air to beginning.Mud mixing pressurized air is blown into water with the production well of cylinder body bottom from mixing, and relies on pressurized air self kinetic energy and the buoyancy in water, drives water and chamotte motion, mixes, and makes the abundant mix of water and chamotte, reaches the object of mud mixing.Mixing process need is controlled pressure well with valve, and pressure is excessive, causes mud ejection to mix with outside cylindrical shell, there will be entrained air chamotte powder to enter in atmosphere and polluted air, pressure is too small simultaneously, and mix is insufficient, duration of mixing is long, and efficiency is low, and tracheae easily occurs to stop up.Mix with cylindrical shell bight and the bottom manual air blowing treatment of ，Yong dead angle, angular position scavenging duct of waiting for death.The mud that mixing is good is stagnated certain hour, utilizes law of buoyancy, and macrobead sedimentation speed is fast, starts slush pump and send from mud outlet after macrobead precipitation.Mix with cylinder body bottom sediment and regularly open slag-discharging valve eliminating mixing with outside cylindrical shell, satisfactory mud enters mud pressure uniform distributor by slush pump from mud outlet, by mud output tube, be assigned to slip casting position, the variable valve that grouting pressure size can arrange on the mouth of a river by looping back of mud mixer regulates, so that each slurry pipeline output pressure is consistent, effectively control pouring quality.
Claims (6)
1. a cementer with output equilibrium pressure, is characterized in that: this cementer comprises mud pressure uniform distributor, slush pump and mud mixer, mud pressure uniform distributor connects mud mixer by slush pump,
Mud pressure uniform distributor comprises mud tube import, mud tube refluxing opening, the first mud output tube, the second mud output tube, the 3rd mud output tube, the 4th mud output tube and fan-shaped distributor disk, mud tube import is arranged on the central angle end of fan-shaped distributor disk, mud tube refluxing opening is arranged on the arc end with the corresponding fan-shaped distributor disk of mud tube import, wherein on the uniform arc end that is arranged on fan-shaped distributor disk of the first mud output tube, the second mud output tube, the 3rd mud output tube and the 4th mud output tube;
Mud mixer comprises a mixing cylindrical shell, at this, mix with the uniform three porous gas blow pipes in bottom in cylindrical shell, the air intake valve of this porous gas blow pipe is arranged on outside the outer wall mixing by cylindrical shell one side, in porous gas blow pipe air intake valve one side, by a vertical duct, connect a tensimeter, in vertical duct, connect a dead angle scavenging duct, in mixing, with cylindrical shell bottom, be shaped with mud outlet, mixing above mud outlet is with being shaped with water-in on cylindrical shell, at mud, export corresponding mixing and be shaped with slag-drip opening with the bottom on cylindrical shell, the corresponding mixing of water-in loops back the mouth of a river with being shaped with on cylindrical shell,
The mud outlet of mud mixer connects the mud tube import of mud pressure uniform distributor by slush pump, the mud tube refluxing opening of mud pressure uniform distributor connects the mouth of a river that loops back of mud mixer by pipeline.
2. the cementer with output equilibrium pressure according to claim 1, is characterized in that: described mixing cylindrical shell is cube structure.
3. the cementer with output equilibrium pressure according to claim 1, is characterized in that: the described the other end with respect to porous gas blow pipe air intake valve is provided with dredging valve, and this dredging valve is arranged on and mixes with outside cylinder body outer wall.
4. the cementer with output equilibrium pressure according to claim 1, is characterized in that: the uniform porous gas blow pipe level that is arranged on of production well on described porous gas blow pipe rotates on the outer wall of 45 degree.
5. the cementer with output equilibrium pressure according to claim 1, is characterized in that: the central angle of described fan-shaped distributor disk is 90 degree.
According to claim 1 have output equilibrium pressure cementer, it is characterized in that: on the first described mud output tube, be provided with the first gate valve, on the second mud output tube, be provided with the second gate valve, on the 3rd mud output tube, be provided with the 3rd gate valve, on the 4th mud output tube, be provided with the 4th gate valve.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310637369.9A CN103627409B (en) | 2013-11-29 | 2013-11-29 | There is the cementer exporting equilibrium pressure |
| CN201510140697.7A CN104745206B (en) | 2013-11-29 | 2013-11-29 | Slurry filling device based on 90-degree central angle fan-shaped distribution box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310637369.9A CN103627409B (en) | 2013-11-29 | 2013-11-29 | There is the cementer exporting equilibrium pressure |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510140697.7A Division CN104745206B (en) | 2013-11-29 | 2013-11-29 | Slurry filling device based on 90-degree central angle fan-shaped distribution box |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103627409A true CN103627409A (en) | 2014-03-12 |
| CN103627409B CN103627409B (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310637369.9A Active CN103627409B (en) | 2013-11-29 | 2013-11-29 | There is the cementer exporting equilibrium pressure |
| CN201510140697.7A Active CN104745206B (en) | 2013-11-29 | 2013-11-29 | Slurry filling device based on 90-degree central angle fan-shaped distribution box |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510140697.7A Active CN104745206B (en) | 2013-11-29 | 2013-11-29 | Slurry filling device based on 90-degree central angle fan-shaped distribution box |
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| CN (2) | CN103627409B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104789233A (en) * | 2015-04-03 | 2015-07-22 | 中国五冶集团有限公司 | Furnace top mud conveying system for coke oven hot construction and implementation method of furnace top mud conveying system |
| CN105199750A (en) * | 2015-10-22 | 2015-12-30 | 河北钢铁股份有限公司邯郸分公司 | Intelligent smoke suppression car for coke oven door |
| CN112195032A (en) * | 2020-09-30 | 2021-01-08 | 中国一冶集团有限公司 | Inside fire-resistant mud conveying system of coke oven big-arch shelter |
| CN113359887A (en) * | 2021-06-11 | 2021-09-07 | 华能澜沧江水电股份有限公司 | Ultrahigh-pressure grouting pressure control device and control method |
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| JPS5898515A (en) * | 1981-12-08 | 1983-06-11 | Hazama Gumi Ltd | Working system for grouting for dam |
| CN1321835A (en) * | 2001-06-07 | 2001-11-14 | 黄循锦 | Pneumatic plunger type grouting pump and slurry-dispensing machine and automatic slurry-dispensing grouting equipment |
| CN2683830Y (en) * | 2004-03-12 | 2005-03-09 | 冉训 | Automatic mud pouring installation for well drilling |
| CN200964633Y (en) * | 2006-08-16 | 2007-10-24 | 中国水电顾问集团华东勘测设计研究院 | Hybrid grouting device for plugging high pressure underground water |
| CN201463574U (en) * | 2009-06-09 | 2010-05-12 | 中冶成工建设有限公司 | Novel grouting device |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0291001A1 (en) * | 1987-05-14 | 1988-11-17 | Gerd Dipl.-Ing. Klinkenberg | Coke oven battery |
| US5227106A (en) * | 1990-02-09 | 1993-07-13 | Tonawanda Coke Corporation | Process for making large size cast monolithic refractory repair modules suitable for use in a coke oven repair |
| CN202832567U (en) * | 2012-09-14 | 2013-03-27 | 广东华隧建设股份有限公司 | Single or double grout injection system of shield tunneling machine |
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2013
- 2013-11-29 CN CN201310637369.9A patent/CN103627409B/en active Active
- 2013-11-29 CN CN201510140697.7A patent/CN104745206B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5898515A (en) * | 1981-12-08 | 1983-06-11 | Hazama Gumi Ltd | Working system for grouting for dam |
| CN1321835A (en) * | 2001-06-07 | 2001-11-14 | 黄循锦 | Pneumatic plunger type grouting pump and slurry-dispensing machine and automatic slurry-dispensing grouting equipment |
| CN2683830Y (en) * | 2004-03-12 | 2005-03-09 | 冉训 | Automatic mud pouring installation for well drilling |
| CN200964633Y (en) * | 2006-08-16 | 2007-10-24 | 中国水电顾问集团华东勘测设计研究院 | Hybrid grouting device for plugging high pressure underground water |
| CN201463574U (en) * | 2009-06-09 | 2010-05-12 | 中冶成工建设有限公司 | Novel grouting device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104789233A (en) * | 2015-04-03 | 2015-07-22 | 中国五冶集团有限公司 | Furnace top mud conveying system for coke oven hot construction and implementation method of furnace top mud conveying system |
| CN105199750A (en) * | 2015-10-22 | 2015-12-30 | 河北钢铁股份有限公司邯郸分公司 | Intelligent smoke suppression car for coke oven door |
| CN112195032A (en) * | 2020-09-30 | 2021-01-08 | 中国一冶集团有限公司 | Inside fire-resistant mud conveying system of coke oven big-arch shelter |
| CN113359887A (en) * | 2021-06-11 | 2021-09-07 | 华能澜沧江水电股份有限公司 | Ultrahigh-pressure grouting pressure control device and control method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104745206A (en) | 2015-07-01 |
| CN104745206B (en) | 2017-05-17 |
| CN103627409B (en) | 2015-08-19 |
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