Summary of the invention
Goal of the invention of the present invention is to disclose a kind of installation and adjustment method of boats and ships full circle swinging electric power rudder oar propulsion system, and concrete technical scheme is as follows:
The installation of boats and ships full circle swinging electric power rudder oar propulsion system, comprises the following steps:
The prefabricated pedestal of installing for boats and ships full circle swinging electric power rudder oar propulsion system, need to guarantee during prepackage that the level of pedestal flange face is controlled in 2mm, and diameter error is controlled in 5mm;
By heating plate uniform fold, in flange face, four equidistant spy points that respectively temperature sensing probe of temperature booster are arranged in to flange face are upper, by insulation insulation rock cotton bale, wrap up in flange face and pedestal cylindrical shell;
Record four initial temperature states of visiting point, all heating plate temperature are increased to 200 ℃, afterwards according to 50 ℃/halfhour intensification frequency, temperature is increased to 500 ℃; After 500 ℃, with temperature variations the record of the warm instrumentation amount heating plate of point, flange face upper and lower surface, temperature sensing probe, temperature booster, monitoring temperature changes, and prevents that flange local temperature is over 430 ℃;
When flange face temperature reaches 400 ℃ ± 30 ℃, be incubated 6 hours, in insulating process, need to guarantee that each measurement point temperature of temperature meter is all at 400 ℃ ± 30 ℃;
Naturally be cooled to 300 ℃, then controlling temperature descending speed is 50 ℃/halfhour cooling rate, until cooling process is closed after 3 hours, measures each some temperature meter measurement point, while guaranteeing measurement point temperature lower than 100 ℃, removes insulation insulation rock wool; The fabricated base of annealed processing is positioned in temporary supporting reinforcement, mills out sealed groove; Again detect pedestal flange face, guarantee that the roughness of flange face is lower than 1.6 μ m, planeness is lower than 0.15mm;
Obtain the pedestal that boats and ships full circle swinging electric power rudder oar propulsion system is installed;
Pedestal is welded on ship, after pedestal has freezed, again detects flange planeness;
Pedestal flange face and sealed groove are cleaned, deoil, eliminated rust, the O type circle through butter lubricated is contained in flange seal groove, then at pedestal flange face, apply flat sealant, in 10 minutes, arrange immediately lifting rudder oar device;
Adjust rudder oar well case, make well case flange corresponding one by one with the position, hole of pedestal flange face, and guarantee that front and back position is correct, hold-down bolt, along diagonal angle, tight a bolt in pairs equably, guarantee that rudder oar propulsion system compresses completely, completes the installation of boats and ships full circle swinging electric power rudder oar propulsion system.
An adjustment method for boats and ships full circle swinging electric power rudder oar propulsion system, comprises the following steps:
First according to the method in aforementioned installation method, complete the installation of boats and ships full circle swinging electric power rudder oar propulsion system;
With adding oil filter, to rudder oar inside, add hydraulic oil, lubricated ship stern sealing arrangement, guarantees that whole rudder oar system completes oiling vent sequence; So-called oiling vent sequence refers to whole rudder oar system is refueled to operation herein, and is refueling in operation owing to realizing the emptying effect of air adding of fluid;
According to circuit diagram, check whether the electric-control systems such as control panel, center-control case are in place and correct line, check whether the resistance between each positive source and base has earth fault, guarantee that right value is not less than 1 megaohm, from charge and discharge board, provide and control power supply alternating-current voltage/AC voltage 24V, then check operator's compartment panel, left wing's control desk, main deck control desk and whether communication is normal on the spot, guarantee the shield effectiveness of connection;
After system communication is normal, simulates all system alarm points, and proofread successively rudder angle, rotating speed at each control desk.Our said system alarm point refers to system convention alarm bit and fault alarm point herein, comprises specifically a. rudder oar lubricating system: lubricating oil level is low, the high warning of lubricating oil level etc.;
B. AC220V power fail, DC24V power fail, follow up speed are controlled fault, follow-up steering fault alarm.
Further, we are on the basis of aforementioned disclosed adjustment method, and the concrete mode that further discloses described check and correction rudder angle, rotating speed is:
The indication of S1 rudder angle and feedback: the potentiometer that feedback use is installed in rudder angle ultramagnifier, potentiometer 360 degree rotations are without dead band, rudder angle indication, without PLC inter-process, is directly exported 4 ~ 20mA or 0 ~ 10V signal after processing deliver to rudder angle test indicator by external module;
S2 rotating speed indication: reduction ratio is added in modular converter, exports the signal of 0 ~ 10V or 4 ~ 20mA to speed instruction sheet, directly delivers to test indicator without PLC, the speed of reaction screw propeller.
Further, we also disclose described on the spot communication be MODBUS communication.
Simultaneously, we also disclose on the basis of aforementioned adjustment method, comprise most basic adjustment method, and further limit check and correction rudder angle, rotating speed concrete mode adjustment method and define on the basis of adjustment method of concrete communication modes, further disclosed preferably start is debugged part before using, comprise the following steps
1) check that rudder oar propulsion system has or not leakage of oil, whether fuel level in tank height meets liquid level restriction requirement; Here liquid level restriction refers to the restriction of the high-order and liquid level low level of liquid level conventional in the debugging of ship industry, when fuel level in tank is during higher than a liquid level high position or lower than liquid level low level, can produce actuation of an alarm;
2) open all required source switchs of control panel;
3) check control panel display lamp, alarm lamp and emergency light;
4) check and adjust come about control handle and helm indicator;
5) check and adjust All Alerts system; The warning here and aforesaid warning are same concepts, specifically refer to a. rudder oar lubricating system: lubricating oil level is low, the high warning of lubricating oil level etc.;
B. AC220V power fail, DC24V power fail, follow up speed are controlled fault, follow-up steering fault alarm;
6) open main switchboard pre-magnetizing transformer switch, after 1 minute kind, switch automatic/hand is thrown off, opening power main switch, after inquiring heavy load on the spot, main switchboard power management system provides run signal after calculating voluntarily, and operator adopts PID variable frequency regulating speed control rudder oar propulsion system;
7) record respectively propeller speed, main motor current, lubricating oil temperature, the power of motor of coming about, the speed of coming about; And continue to check whether rudder oar propulsion system works well, without leakage, noiseless, without abnormal heating, without abnormal vibrations;
8) check the main switch interlock function of full circle swinging electric power rudder oar propulsion system and crane.
5) and 6) between, can also add a step that hull is fixing, be specially ship and repair personnel inspection and reinforce hawser, guarantee safety.
Further, the detailed process that we have also openly retrained described PID variable frequency regulating speed control rudder oar propulsion system is, at each control desk, pass through operating handle, make the to come about signal of command potential meter and the potentiometer signal of reaction water lower pintle actual position just in time equates, when operating personal turns over a certain position by operating handle, original balance is destroyed, control mechanism is according to the magnitude relationship of command signal and feedback signal, differentiate and open corresponding cw or the conter clockwise electric machine rotation signal of coming about, signal reaches the motor inverter of coming about, frequency converter sends command adapted thereto and controls the variation that the motor of coming about is realized cw and left-hand revolution and the rotating speed of motor, corresponding rudder oar speed of revolutions also changes, when hydroflap oar goes to and the corresponding position of command signal, feedback signal and command signal reach new balance, rudder oar stops operating, the position that the angle that rudder oar rotates turns over handle is corresponding.
When command signal is greater than feedback signal, open the conter clockwise click turn signal of coming about, signal reaches the motor inverter of coming about, frequency converter sends command adapted thereto and controls the variation that the motor of coming about is realized left-hand revolution and the rotating speed of motor, corresponding rudder oar speed of revolutions also changes, and when hydroflap oar goes to and the corresponding position of command signal, feedback signal and command signal reach new balance, rudder oar stops operating, and the position that the angle that rudder oar rotates turns over handle is corresponding.
When command signal is less than feedback signal, open the cw click turn signal of coming about, signal reaches the motor inverter of coming about, frequency converter sends command adapted thereto and controls the variation that the motor of coming about is realized clickwise and the rotating speed of motor, corresponding rudder oar speed of revolutions also changes, and when hydroflap oar goes to and the corresponding position of command signal, feedback signal and command signal reach new balance, rudder oar stops operating, and the position that the angle that rudder oar rotates turns over handle is corresponding.
Adopt after technical scheme disclosed in this invention, can realize safe, effective installation and adjustment of boats and ships full circle swinging electric power rudder oar system propulsion system, for follow-up use is provided convenience.
The specific embodiment
Below in conjunction with specific embodiment, the technical scheme of the present invention of further explaining.
Embodiment
First, boats and ships full circle swinging electric power rudder oar propulsion system is installed, comprises the following steps:
The prefabricated pedestal of installing for boats and ships full circle swinging electric power rudder oar propulsion system, need to guarantee during prepackage that the level of pedestal flange face is controlled in 2mm, and diameter error is controlled in 5mm;
By heating plate uniform fold, in flange face, four equidistant spy points that respectively temperature sensing probe of temperature booster are arranged in to flange face are upper, by insulation insulation rock cotton bale, wrap up in flange face and pedestal cylindrical shell;
Record four initial temperature states of visiting point, all heating plate temperature are increased to 200 ℃, afterwards according to 50 ℃/halfhour intensification frequency, temperature is increased to 500 ℃; After 500 ℃, with temperature variations the record of the warm instrumentation amount heating plate of point, flange face upper and lower surface, temperature sensing probe, temperature booster, monitoring temperature changes, and prevents that flange local temperature is over 430 ℃;
When flange face temperature reaches 400 ℃ ± 30 ℃, be incubated 6 hours, in insulating process, need to guarantee that each measurement point temperature of temperature meter is all at 400 ℃ ± 30 ℃;
Naturally be cooled to 300 ℃, then controlling temperature descending speed is 50 ℃/halfhour cooling rate, until cooling process is closed after 3 hours, measures each some temperature meter measurement point, while guaranteeing measurement point temperature lower than 100 ℃, removes insulation insulation rock wool; The fabricated base of annealed processing is positioned in temporary supporting reinforcement, mills out sealed groove; It is mainly the cylindrical shell of fabricated base in protection propulsion system that the temporary supporting is here strengthened.
Again detect pedestal flange face, guarantee that the roughness of flange face is lower than 1.6 μ m, planeness is lower than 0.15mm; For follow-up mounting process, now also must carry out Drilling operation technique to it, now to guarantee equally that roughness that institute's hole diameter goes out is lower than 3.2 μ m.Pore size and adapting position are determined according to need of production.
Obtain the pedestal that boats and ships full circle swinging electric power rudder oar propulsion system is installed;
Pedestal is welded on ship, after pedestal has freezed, again detects flange planeness;
At welding process Chinese medicine, monitor in time installation dimension and roughness, planeness, the problems such as degree of deformation, avoid because the postwelding causing out of control is done over again.
Freezing, before installation, we need to again go on board and carry out roughness measurement, require planeness to be no more than 0.15mm or several somes gap maximum differences are no more than 0.1mm, and choosing with reference to figure 1 of monitoring point, has wherein chosen altogether 48 points and monitored.
Pedestal flange face and sealed groove are cleaned, deoil, eliminated rust, the O type circle through butter lubricated is contained in flange seal groove, then at pedestal flange face, apply flat sealant, in 10 minutes, arrange immediately lifting rudder oar device; Here flat sealant we can select Loctite5900.
Adjust rudder oar well case, make well case flange corresponding one by one with the position, hole of pedestal flange face, and guarantee all around correct position, hold-down bolt, along diagonal angle, tight a bolt in pairs equably, guarantee that rudder oar propulsion system compresses completely, completes the installation of boats and ships full circle swinging electric power rudder oar propulsion system.
After completing aforesaid mounting process, we further need to complete the adjustment method of boats and ships full circle swinging electric power rudder oar propulsion system, comprise the following steps:
With adding oil filter, to rudder oar inside, add hydraulic oil, lubricated ship stern sealing arrangement, guarantees that whole rudder oar system completes oiling vent sequence;
According to circuit diagram, check whether the electric-control systems such as control panel, center-control case are in place and correct line, check whether the resistance between each positive source and base has earth fault, guarantee that right value is not less than 1 megaohm, from charge and discharge board, provide and control power supply alternating-current voltage/AC voltage 24V, then whether communication is normal on the spot to check operator's compartment panel, left wing's control desk, main deck control desk and MODBUS, guarantees the shield effectiveness of connection;
After system communication is normal, simulates all system alarm points, and proofread successively rudder angle, rotating speed at each control desk.
The concrete mode of described check and correction rudder angle, rotating speed is:
The indication of S1 rudder angle and feedback: the potentiometer that feedback use is installed in rudder angle ultramagnifier, potentiometer 360 degree rotations are without dead band, rudder angle indication, without PLC inter-process, is directly exported 4 ~ 20mA or 0 ~ 10V signal after processing deliver to rudder angle test indicator by external module;
S2 rotating speed indication: reduction ratio is added in modular converter, exports the signal of 0 ~ 10V or 4 ~ 20mA to speed instruction sheet, directly delivers to test indicator without PLC, the speed of reaction screw propeller.
Communication.
Afterwards, start to start, and after unlatching, complete following debugging part:
1) check that rudder oar propulsion system has or not leakage of oil, whether fuel level in tank height meets liquid level restriction requirement; Guarantee that fuel level in tank height is between the highest, minimum oil level restriction;
2) open all required source switchs of control panel;
3) check control panel display lamp, alarm lamp and emergency light;
4) check and adjust come about control handle and helm indicator;
5) check and adjust a. rudder oar lubricating system: the warnings such as lubricating oil level is low, lubricating oil level is high; And AC220V power fail, DC24V power fail, follow up speed are controlled fault, follow-up steering fault alarm; Warning;
6) open main switchboard pre-magnetizing transformer switch, after 1 minute kind, switch automatic/hand is thrown off, opening power main switch, after inquiring heavy load on the spot, main switchboard power management system provides run signal after calculating voluntarily, and operator adopts PID variable frequency regulating speed control rudder oar propulsion system;
The detailed process of wherein said PID variable frequency regulating speed control rudder oar propulsion system is, at each control desk, pass through operating handle, make the to come about signal of command potential meter and the potentiometer signal of reaction water lower pintle actual position just in time equates, when operating personal turns over a certain position by operating handle, original balance is destroyed, control mechanism is according to the magnitude relationship of command signal and feedback signal, differentiate and open corresponding cw or the conter clockwise electric machine rotation signal of coming about, signal reaches the motor inverter of coming about, frequency converter sends command adapted thereto and controls the variation that the motor of coming about is realized cw and left-hand revolution and the rotating speed of motor, corresponding rudder oar speed of revolutions also changes, when hydroflap oar goes to and the corresponding position of command signal, feedback signal and command signal reach new balance, rudder oar stops operating, the position that the angle that rudder oar rotates turns over handle is corresponding.
7) record respectively propeller speed, main motor current, lubricating oil temperature, the power of motor of coming about, the speed of coming about; And continue to check whether rudder oar propulsion system works well, without leakage, noiseless, without abnormal heating, without abnormal vibrations;
8) check the main switch interlock function of full circle swinging electric power rudder oar propulsion system and crane.