CN103624375A - Ship welding technology - Google Patents
Ship welding technology Download PDFInfo
- Publication number
- CN103624375A CN103624375A CN201310598627.7A CN201310598627A CN103624375A CN 103624375 A CN103624375 A CN 103624375A CN 201310598627 A CN201310598627 A CN 201310598627A CN 103624375 A CN103624375 A CN 103624375A
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- Prior art keywords
- welding
- weld
- groove
- technology
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/173—Arc welding or cutting making use of shielding gas and of a consumable electrode
- B23K9/1735—Arc welding or cutting making use of shielding gas and of a consumable electrode making use of several electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/013—Arc cutting, gouging, scarfing or desurfacing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/18—Submerged-arc welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/235—Preliminary treatment
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a ship welding technology. The ship welding technology is characterized by comprising the following steps that firstly, a groove is manufactured, wherein the groove is manufactured with an edge planning machine through carbon arc gouging; secondly, the groove is processed; thirdly, welding is performed, the double-wire MAG welding technology is adopted in a plate splicing area, the CO2 gas shield automatic angle welding or semi-automatic angle welding is used for welding small parts and T type parts in a small assembling area, the longitudinal installing and welding technology integrating installing and welding is adopted at the longitudinal manufacturing position of a ship body, the closure technology is adopted, the CO2 ceramic backing welding is used for bottoming at the butt joint of a deck and an inner bottom plate of a double bottom, union melt welding is adopted in a cap, portions, such as the head and the tail which have large linear variation, of the ship body are welded through the CO2 gas shield welding, and the manual arc welding method is adopted in airtight and narrow space. According to the welding method, the welding efficiency is high, welding deformation is well controlled, the welding quality of the ship is effectively improved in the production practice process, cost is saved and efficiency is improved.
Description
Technical field
The present invention relates to a kind of welding procedure, be specifically related to the High Efficiency Welding Process in a kind of shipbuilding.
Background technology
In the construction of boats and ships, welding is key and support technology wherein, during the chief engineer of welding and cost respectively account for hull construction chief engineer time and the 30%-40% of cost, the quality of solder technology is the important indicator of reflection hull construction quality good or not.Therefore, the efficient welding technology of research and development mechanization, automation is not only enterprise and is improved shipbuilding quality, enhances productivity, reduces construction cost, shortens the effective way of shipbuilding period, and is the technological progress growth point of realizing the Modern Shipbuilding Mode conversion of boats and ships parent company proposition.High speed and high efficiency welding are the developing direction of modern welding, are the only ways of realizing modernization welding.
Summary of the invention
The technical problem to be solved in the present invention is to provide the high-efficiency welding method in a kind of shipbuilding, to realize the modern ships efficient welding technology efficient, energy-saving and environmental protection of setting up.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
(1) prepare groove: adopting edge planer and carbon arc air gouging to prepare groove, is 0.6~0.8Mpa for the compressed air pressure of carbon arc air gouging;
(2) groove is processed: before weldering, conscientiously check whether groove size and assembly quality meet relevant requirements; That positive and negative in groove and in each 35mm of bevelled edge both sides and end face are removed is water stain, greasy dirt, iron rust, dross and carbon dig residual sticky carbon;
(3) welding: jigsaw district adopts mariages MAG weldering solder technology; Group's dress district adopts CO
2the automatic fillet welding of gas shield or semi-automatic fillet welding welding primary structural component and T-shaped member; Hull longitudinal manufacture place adopts dress, welding integrated vertical bone Erection Welding Technology; Finally close up greatly technique, the inner bottom plating abutment joint of deck and double bottom adopts CO
2ceramic backing weldering bottoming, Lincoln weld capping, in line styles such as hull stem and afterbodys, change compared with large part, adopt CO
2gas shielded arc welding welds; At airtight and small space, adopt manual electric arc welding method; Close up greatly the welding of seam and should first weld the coverboard abutment joint between total or segmentation, then weld its interstructural butt weld, the then angle welding of welding structure and coverboard; First weld fillet welding in the vertical position, rear weldering flat fillet weld; Symmetrical backstep sequence in should adopting minute longer weld seam during manual welding; Close up greatly weld seam assembling inspection declaration qualified after, in 20 hours, weld.
Beneficial effect of the present invention: compare with traditional solder technology, welding method of the present invention, welding efficiency is high, and welding deformation is well controlled, and in production practices process, effect improves the welding quality of boats and ships, cost-saving, raises the efficiency.
The specific embodiment
Below in conjunction with specific embodiment, technical scheme of the present invention is elaborated.
A Ship Welding technique, is characterized in that: comprise the following steps:
(1) prepare groove: adopt edge planer and carbon arc air gouging to prepare groove, the compressed air pressure for carbon arc air gouging, is generally 0.6~0.8Mpa;
(2) groove is processed: before weldering, conscientiously check whether groove size and assembly quality meet relevant requirements; That positive and negative in groove and in each 35mm of bevelled edge both sides and end face are removed is water stain, greasy dirt, iron rust, dross and carbon dig residual sticky carbon;
(3) welding: jigsaw district adopts mariages MAG weldering solder technology; Group's dress district adopts CO
2the automatic fillet welding of gas shield or semi-automatic fillet welding welding primary structural component and T-shaped member; Hull longitudinal manufacture place adopts dress, welding integrated vertical bone Erection Welding Technology; Finally close up greatly technique, the inner bottom plating abutment joint of deck and double bottom adopts CO
2ceramic backing weldering bottoming, Lincoln weld capping, in line styles such as hull stem and afterbodys, change compared with large part, adopt CO
2gas shielded arc welding welds; At airtight and small space, adopt manual electric arc welding method; Close up greatly the welding of seam and should first weld the coverboard abutment joint between total or segmentation, then weld its interstructural butt weld, the then angle welding of welding structure and coverboard; First weld fillet welding in the vertical position, rear weldering flat fillet weld; Symmetrical backstep sequence in should adopting minute longer weld seam during manual welding; Close up greatly weld seam assembling inspection declaration qualified after, in 20 hours, weld.
Above-described embodiment is only in order to illustrate technical scheme of the present invention; but not design of the present invention and protection domain are limited; those of ordinary skill in the art modifies or is equal to replacement technical scheme of the present invention; and not departing from aim and the scope of technical scheme, it all should be encompassed in claim scope of the present invention.
Claims (1)
1. a Ship Welding technique, is characterized in that: comprise the following steps:
(1) prepare groove: adopting edge planer and carbon arc air gouging to prepare groove, is 0.6~0.8Mpa for the compressed air pressure of carbon arc air gouging;
(2) groove is processed: before weldering, conscientiously check whether groove size and assembly quality meet relevant requirements; That positive and negative in groove and in each 35mm of bevelled edge both sides and end face are removed is water stain, greasy dirt, iron rust, dross and carbon dig residual sticky carbon;
(3) welding: jigsaw district adopts mariages MAG weldering solder technology; Group's dress district adopts CO
2the automatic fillet welding of gas shield or semi-automatic fillet welding welding primary structural component and T-shaped member; Hull longitudinal manufacture place adopts dress, welding integrated vertical bone Erection Welding Technology; Finally close up greatly technique, the inner bottom plating abutment joint of deck and double bottom adopts CO
2ceramic backing weldering bottoming, Lincoln weld capping, in line styles such as hull stem and afterbodys, change compared with large part, adopt CO
2gas shielded arc welding welds; At airtight and small space, adopt manual electric arc welding method; Close up greatly the welding of seam and should first weld the coverboard abutment joint between total or segmentation, then weld its interstructural butt weld, the then angle welding of welding structure and coverboard; First weld fillet welding in the vertical position, rear weldering flat fillet weld; Symmetrical backstep sequence in should adopting minute longer weld seam during manual welding; Close up greatly weld seam assembling inspection declaration qualified after, in 20 hours, weld.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310598627.7A CN103624375B (en) | 2013-11-25 | 2013-11-25 | A kind of Ship Welding technique |
Applications Claiming Priority (1)
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CN201310598627.7A CN103624375B (en) | 2013-11-25 | 2013-11-25 | A kind of Ship Welding technique |
Publications (2)
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CN103624375A true CN103624375A (en) | 2014-03-12 |
CN103624375B CN103624375B (en) | 2016-01-20 |
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CN201310598627.7A Active CN103624375B (en) | 2013-11-25 | 2013-11-25 | A kind of Ship Welding technique |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104014914A (en) * | 2014-06-04 | 2014-09-03 | 浙江省海洋开发研究院 | Welding method for high-strength steel in hull structure |
CN104057174A (en) * | 2014-05-30 | 2014-09-24 | 南通贝斯特船舶与海洋工程设计有限公司 | Ship welding process |
CN104972199A (en) * | 2015-06-05 | 2015-10-14 | 吴志明 | Ship welding process |
CN106141389A (en) * | 2016-07-15 | 2016-11-23 | 南通纺都置业有限公司 | Ship welding technique |
CN109848526A (en) * | 2019-01-02 | 2019-06-07 | 江苏省沙钢钢铁研究院有限公司 | A kind of marine high strength steel plate double wire hidden arc welding welding procedure |
CN113145979A (en) * | 2021-04-29 | 2021-07-23 | 广船国际有限公司 | Welding method of ship window frame |
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JP2837605B2 (en) * | 1993-04-20 | 1998-12-16 | 新日本製鐵株式会社 | Automatic rail welding method |
JP2006297459A (en) * | 2005-04-22 | 2006-11-02 | Nippon Steel & Sumikin Welding Co Ltd | Apparatus for arc welding |
KR20080081797A (en) * | 2007-03-06 | 2008-09-10 | 대우조선해양 주식회사 | One side welding method of butt-welded joints |
CN101844265A (en) * | 2010-05-31 | 2010-09-29 | 南通中远船务工程有限公司 | Wheel stern main machine axle tube subsection shell plating vertical fold welding line welding process |
CN102218587A (en) * | 2011-06-02 | 2011-10-19 | 扬帆集团股份有限公司 | Fillet-welding method for trough-shaped bulkhead and upper deck of vessel |
CN102489889A (en) * | 2011-12-14 | 2012-06-13 | 扬州大洋造船有限公司 | High-efficiency welding method for shipbuilding |
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2013
- 2013-11-25 CN CN201310598627.7A patent/CN103624375B/en active Active
Patent Citations (6)
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JP2837605B2 (en) * | 1993-04-20 | 1998-12-16 | 新日本製鐵株式会社 | Automatic rail welding method |
JP2006297459A (en) * | 2005-04-22 | 2006-11-02 | Nippon Steel & Sumikin Welding Co Ltd | Apparatus for arc welding |
KR20080081797A (en) * | 2007-03-06 | 2008-09-10 | 대우조선해양 주식회사 | One side welding method of butt-welded joints |
CN101844265A (en) * | 2010-05-31 | 2010-09-29 | 南通中远船务工程有限公司 | Wheel stern main machine axle tube subsection shell plating vertical fold welding line welding process |
CN102218587A (en) * | 2011-06-02 | 2011-10-19 | 扬帆集团股份有限公司 | Fillet-welding method for trough-shaped bulkhead and upper deck of vessel |
CN102489889A (en) * | 2011-12-14 | 2012-06-13 | 扬州大洋造船有限公司 | High-efficiency welding method for shipbuilding |
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张永达等: "船舶高效焊接工艺及存在的问题", 《造船技术》, no. 5, 31 October 2009 (2009-10-31), pages 32 - 35 * |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104057174A (en) * | 2014-05-30 | 2014-09-24 | 南通贝斯特船舶与海洋工程设计有限公司 | Ship welding process |
CN104014914A (en) * | 2014-06-04 | 2014-09-03 | 浙江省海洋开发研究院 | Welding method for high-strength steel in hull structure |
CN104014914B (en) * | 2014-06-04 | 2016-03-30 | 浙江省海洋开发研究院 | The welding method of high strength steel in Ship Structure |
CN104972199A (en) * | 2015-06-05 | 2015-10-14 | 吴志明 | Ship welding process |
CN106141389A (en) * | 2016-07-15 | 2016-11-23 | 南通纺都置业有限公司 | Ship welding technique |
CN109848526A (en) * | 2019-01-02 | 2019-06-07 | 江苏省沙钢钢铁研究院有限公司 | A kind of marine high strength steel plate double wire hidden arc welding welding procedure |
CN113145979A (en) * | 2021-04-29 | 2021-07-23 | 广船国际有限公司 | Welding method of ship window frame |
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