CN103622107A - Deep processing method of honey raisin tree - Google Patents
Deep processing method of honey raisin tree Download PDFInfo
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- CN103622107A CN103622107A CN201310600951.8A CN201310600951A CN103622107A CN 103622107 A CN103622107 A CN 103622107A CN 201310600951 A CN201310600951 A CN 201310600951A CN 103622107 A CN103622107 A CN 103622107A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
- A23L2/04—Extraction of juices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
- A23L2/08—Concentrating or drying of juices
- A23L2/10—Concentrating or drying of juices by heating or contact with dry gases
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/42—Preservation of non-alcoholic beverages
- A23L2/46—Preservation of non-alcoholic beverages by heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/52—Adding ingredients
- A23L2/62—Clouding agents; Agents to improve the cloud-stability
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/72—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration
- A23L2/74—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration using membranes, e.g. osmosis, ultrafiltration
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/84—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter using microorganisms or biological material, e.g. enzymes
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L21/00—Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
- A23L21/10—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products
- A23L21/12—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products derived from fruit or vegetable solids
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Health & Medical Sciences (AREA)
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- Engineering & Computer Science (AREA)
- Nutrition Science (AREA)
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- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Water Supply & Treatment (AREA)
- Microbiology (AREA)
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Abstract
The invention relates to a deep processing method of honey raisin tree. The deep processing method of honey raisin tree particularly comprises preparing a semi-finished product and preparing a terminal product. The deep processing method of honey raisin tree particularly comprises the following steps of (1) selecting high-quality raw material; (2) washing; (3) removing stalks; (4) picking up stalks; (5) powerfully conveying stalks; (6) crushing stalks; (7) enzyme deactivation; (8) pulping (seed separation); (9) settling; (10), adding and blending auxiliary materials; (11) degassing, homogenizing and sterilizing; (12) filling in containers; (13) performing secondary sterilization; (14) blow drying; (15) automatically spraying a code; and (16) automatically boxing. The invention also discloses a processing technology of two semi-finished products (concentrated clear juice and concentrated jam). The deep processing method of honey raisin tree has the advantages that the honey raisin tree is deeply processed in many ways, the good finished products are obtained, a processing process adopts production line operation, automatic mechanical operation equipment is of a main part, workers are of an auxiliary part, and therefore the good product quality is guaranteed, the efficiency is improved and the cost is reduced.
Description
Technical field
The present invention relates to a kind of preparation method of honey raisin tree deep processing, belong to deep processing of farm products Technical Development Area.
Background technology
Honey raisin tree, is commonly called as pear and date-printing blocks, curved jujube, curved Luo Luo etc., and deciduous tree, up to more than 10 meters; Spray, the spire back side, petiole and rachis just have pubescence, after come off.Blade ellipticity is avette, width egg shape or heart shape avette.Carpopodium is containing volume glucose and potassium malate, sweet after frost, can eat raw or make wine, and is commonly called as " turning "; The hardness of wood is moderate, and texture is beautiful, for the material of building and furniture processed and artistic handicraft using etc.
Honey raisin tree has medical value, can treat various diseases.Its carpopodium, fruit, seed, leaf and root etc. all can be used as medicine, and Chinese medicine claims that its fruit is hoveniae semoveniae semen.Its medicinal < < Tang materia medica > > that sees the earliest.Li Shizhen (1518-1593 A.D.) < < Compendium of Materia Medica > > say it " taste is sweet, property is flat, nontoxic, has the relieving restlessness of quenching the thirst, and goes on diaphragm heat; moisturizing viscera; sharp stool and urine, the same honey of merit ", be diabetic's desirable fruit." its branch, leaf, preventing or arresting vomiting is contrary, relieving alcoholism is warded off worm poison "." the honey raisin tree white wine " of honey raisin tree carpopodium brew, hot in nature, invigorate blood circulation, the loose stasis of blood, the effect such as dry, relieving asthma.Conventional dulcis wine among the people steeps medicine or is directly used in diseases such as curing rheumatic numbness and traumatic injury.Particularly to underground, down-hole, under water, the people that is engaged in work or physical labor under wet environment, have more health-care effect.In the traditional Chinese medical science, its seed, wooden being used as medicine, there is the effect of heat-clearing, diuresis, relieving alcoholism.
Honey raisin tree has very high nutritive value.According to scientific research department, analyze and measure, in its meat carpopodium, contain sucrose 24%, glucose 9.5%, fructose 7.92%.Local flavor is rather good, can be used as and eats fruit raw.Thereby have the great reputation of " candy tree ", there is again the refined title at " shank pears ", " sweet midnight ".In addition, also contain the inorganic salts such as abundant organic acid, potassium malate.The amino acid that contains multivitamin and 18 kinds of needed by human, goes back nutritional trace element and some alkaloids such as iron content, phosphorus, calcium, copper, manganese, zinc.Every hectogram honey raisin tree meat stalk, containing 74 milligrams of crude fat, 3.07 milligrams of crude protein, 345.8 milligrams of total acids, 16.29 milligrams of vitamin Cs, is a kind of wild fruit resource that exploitation is worth that has very much.
The carpopodium of honey raisin tree, except eating raw, can be used as the raw material of wine brewing, vinegar processed, sugaring.Can make the beverages such as fruit dew, champagne, light sparkling wine, carbonated drink.Also can be processed into can, preserved fruit, preserved fruit, dried fruit etc.Adopting advanced technologies, carry out deep processing, can be made into sonvenient beverage---honey raisin tree is brilliant.The products such as honey raisin tree beverage, not only can be domestic, also can export, and favored by consumer, rising.
Summary of the invention
The object of the present invention is to provide a kind of preparation method of honey raisin tree deep processing, to carry out deep processing for honey raisin tree better.
To achieve these goals, technical scheme of the present invention is as follows.
(1) preparation method for honey raisin tree deep processing, specifically comprises:
A kind of finished product (end product), concrete steps comprise:
(1) select quality raw materials: the fresh honey raisin tree of artificial visually examine needs free from insect pests, nothing to rot, select Brix Scale content to be greater than the honey raisin tree raw material of 12～18% left and right, and pol need adopt hand-held saccharimeter test;
(2) clean: adopt 5kg/cm
2the devices such as function such as high pressure water washing honey raisin tree+bubbling flushing+oxygenation flushing carry out surface cleaning processing method to honey raisin tree, hand feed mode, conveyer belt self-emptying;
(3) remove stalk: adopt the automatic feed of screw propulsion mode, the first operation utilizes pawl formula to go stalk rod under the effect of centrifugal force, to remove branch and stalk, this fruit in season grain with except branch, produce separated.Be provided with branch and the accumulator tank obstructing, be convenient to secondary operations utilization.Recycle centrifugal scraper and become the particle of 3mm left and right to be convenient to the processing of subsequent processing its pulp crushing, the beginning of this operation must be added 0.02%～0.04% ascorbic acid color stabilizer simultaneously, protects product nondiscolouring, is not oxidized;
(4) select and pick up stalk: artificial visually examine's mode, if any indivedual stalks, pick;
(5) forced conveyance: adopt with angle of rake helix transporting device, granule materials is delivered to broken unit and carry out precrushing operation;
(6) fragmentation: honey raisin tree fragmentation is become to the fruit fourth of 2～3mm, be convenient to heater Fast Heating;
(7) enzyme that goes out: adopt vapour source and tube still heater to quickly heat up to 45～55 degrees Celsius to material, time is 2～3min, and passivation pectase prevents polyphenol oxidase activity and causes product oxidizing brown stain, reduce product quality, extremely affect product quality;
(8) making beating (seed separated): adopt two road scraper-type beaters to carry out the separated of liquid and seed to material, one seperator mesh size is 1.0mm, secondary screen screen distance is 0.6mm, and the liquid after secondary screen net is thoroughly separated with seed, and product has more fine and smooth sense and glossiness;
(9) clarification: produce and react with juice by fining agent, and adding coagulant, make suspension or colloidal particles adsorb mutually postprecipitation; Be heated to 50-55 degree Celsius of left and right, add 0.15% pectase simultaneously, settling time is after 5～6 hours; Enter temporary technique: temporarily leave juice in closed stainless steel jar the inside, to carry out the preparation control system identification automatically of feeding, when this discharging of control automatically for subsequent processing;
(10) auxiliary material adds, allotment: by essence, spices, white granulated sugar, stabilizing agent, honey raisin tree Normal juice, after the dissolvings such as pure water, fully mix automatic gauge and add naughty tank, automatic gauge adds honey raisin tree Normal juice, again automatically add pure water and keep the temperature of 50～60 ℃ of left and right, adding proportion is respectively: 0.01%, 0.03, 16%, 0.002%, 20%, all the other are the ratio value of pure water, must will after the not all right whole dissolvings of band pulvis auxiliary material, be added in blend tank and mix, then on one side heated constant temperature stirs on one side until be uniformly dissolved deliver to subsequent processing completely,
(11) degassed, homogeneous, sterilization: adopt the principle of vacuum to carry out the removal of peculiar smell, be set to-0.093Mpa of vacuum; Adopt the homogenizer of 1.5um-2um to carry out homogeneous to all over products, improve products taste and sweet-smelling taste; Adopt afterwards the high temperature of 125 degrees Celsius to carry out thorough sterilizing to material, sterilizing time 30S, then adopts the cooling water of 18 ℃ to be cooled to rapidly 88 ℃, delivers to subsequent processing and go filling under aseptic condition;
(12) pipeline filling, by the material after sterilization by closed is delivered to bottle placer, and bottle placer is poured in preprepared pop-top container automatically, automatic gauge, auto-filling, automatically send the operations such as lid, automatic cap-rotating;
(13) re-pasteurization: filling good finished product materials needs the temperature through 85～95 ℃ again, carries out sterilization 15min to packing material (pop can bottle), is then cooled to rapidly below 40 ℃;
(14) dry up: adopt high pressure pure air to be processed totally the moisture of product surface;
(15) automatic code-spraying: adopt digital code-spraying machine to spray the date of manufacture to the surface of finished product, be convenient to identify very clear;
(16) automatic boxing: adopt 4 bottle of one row of manipulator * 6 rows, one case arrangement mode of 24 bottles altogether, automatically finished product is packed in preprepared carton, then adopt automatic packing machine to carry out automatic packaging and warehousing.
(2) a kind of semi-finished product processing, processes again for the supernatant after clarification, and its key step comprises:
(1) coarse filtration: adopt bag filter twice, a filtering accuracy 10um, secondary filter precision is 5um; Adopt the cloth envelop collector of 5um, 1um that juice is filtered, purposes: coarse filter is mainly used in before pump, flowmeter, valve, is not ground by large metallic particles with protection equipment, and filter housings is carried out GB150 or ASME standard.Vessels not under pressure carries out SH/T3411 or HGT21637 standard is carried out.Therefore, filter three large curves: curve of flow pressure drop (Δ P～Q), particle diameter and specific filtration resistance curve (μ～β), time and falloff curve (T～Δ P), therefore, and will be according to these three curves while calculating filter area, curve of flow pressure drop most importantly wherein.
(2) essence is filtered: adopt the cardboard filter of 1um, 0.45um that juice is filtered, more than guaranteeing that its precision reaches hundreds of micron substantially.Fine filtering is mainly bodies for purifying fluids, protection process safety.Its accuracy rating is substantially at 0.22 micron, and its turbidity value of liquid by this machine separation can reach below 0.5EBC, and has feature simple in structure, stable and reliable for performance, easy to operate.By this filter course and cardboard, held back by the residue in filtrate, and filter after clear liquid by each filter element, combined in together again, from clear liquid pipe outflow machine, thereby reach purification object.Passing along with filtration time, the impurity being filtered on pre-figure layer can get more and more, and will block filtration channel, therefore need to add the diatomite of some, and allow diatomite companion by the solid thing of the suspension in filtrate, can by filter screen, be held back and adsorb simultaneously, form new filtering layer, do not allow the micro-filtration hole of new filtering layer to all stopping up, keep its strainability, thereby extend the filter fly cycle, increase and once filter total amount.During filtration as need be increased a certain proportion of active carbon to being decoloured by filtrate body, thereby reach decolorizing effect and aseptic rank;
(3) vacuum falling film is concentrated: the clear juice of honey raisin tree after filtering is heated to 80～100 degrees Celsius under vacuum state and carries out fast its moisture being evaporated, material original concentration approximately 4～16%, finally concentrated concentration approximately 40～70%.Concentrated object: the moisture in material is evaporated, be convenient to transportation, storage time longer, can store at normal temperatures 18～24 months, can store 36 months in 1～6 degree situation.
Operation principle: material is added by heating clamber top is membranaceous and flows downward after liquid distribution trough distributes.In pipe, be heated vaporization, the steam being vaporized is drawn by heating tube lower end together with liquid, obtains concentrate after gas-liquid separator.In the operating process of downward film evaporator, due to the time of staying of material very short (approximately 5～10S), and heat transfer coefficient is very high, so it is widely used in heat sensitive material, also can be for the larger material of evaporation viscosity.The structure of multiple-effect falling film formula evaporimeter: multiple-effect falling film formula evaporimeter is comprised of parts such as evaporimeter, separator, preheater, condenser, condensate water pot, circulating pump, circulating line, control instrument, switch boards.
(4) high temperature sterilization: 110 ℃ of sterilization temperatures, sterilizing time 95～180 seconds, then be cooled to rapidly below 40 ℃, sterilization refer to material under the state of continuous-flow by heat exchanger heats to 105～110 ℃, at this temperature, keep the regular hour to reach commercial sterilization level, then filling product in sterile packaging container under germ-free condition.This product can be distributed under non-refrigerated condition, can keep considerable time and product never degenerates.
(5) sterile filling: material is delivered to the filling chamber of aseptic filler by the pipeline of closed, filling in aseptic bulk container under germ-free condition.Filling chamber and pipeline are all through 125 ℃ of high temperature sterilizations, and when filling, filling cavity temperature is not less than 100 ℃, and assurance equipment is in germ-free condition.Aseptic sack is 220KG/ bag.These semi-finished product both can supply country in food and drink processor, again can be directly exported to all over the world.
(3) another kind of semi-finished product processing, for the lower liquid after clarification, its procedure of processing is:
(1) forced circulation Vacuum Concentration: the clear juice of honey raisin tree after filtering is heated to 70～80 degrees Celsius under vacuum state and carries out fast its moisture being evaporated, material original concentration approximately 4～10%, finally concentrated concentration approximately 28～30%.Concentrated object: the moisture in material is evaporated, be convenient to transportation, storage time longer, can store at normal temperatures 18～24 months.
Operation principle: material is added by evaporimeter, material through tubulation from the bottom to top to crossfire.In pipe, be heated vaporization, the steam being vaporized is drawn by heating tube lower end together with liquid, obtains concentrate after gas-liquid separator.In the operating process of downward film evaporator, due to the time of staying of material very short (approximately 10～20S), and heat transfer coefficient is very high, so it is widely used in heat sensitive material, also can be for the larger material of evaporation viscosity.The structure of multiple-effect forced action type evaporimeter: multiple-effect forced action type evaporimeter is comprised of parts such as evaporimeter, separator, preheater, condenser, condensate water pot, circulating pump, circulating line, control instrument, switch boards.
(2) high temperature sterilization: 110 ℃ of sterilization temperatures, sterilizing time 95～180 seconds, then be cooled to rapidly below 40 ℃, sterilization refer to material under the state of continuous-flow by heat exchanger heats to 105～110 ℃, at this temperature, keep the regular hour to reach commercial sterilization level, then filling product in sterile packaging container under germ-free condition.This product can be distributed under non-refrigerated condition, can keep considerable time and product never degenerates.
(3) sterile filling: material is delivered to the filling chamber of aseptic filler by the pipeline of closed, filling in aseptic big bag container (flexible package) under germ-free condition.Filling chamber and pipeline are all through 125 ℃ of high temperature sterilizations, and when filling, filling cavity temperature is not less than 100 ℃, and assurance equipment is in germ-free condition.Aseptic sack is 220KG/ bag.These semi-finished product both can supply country in the supporting business of food and drink processing factory, again can be directly exported to all over the world.
This beneficial effect of the invention is: the inventive method can be carried out deep processing for honey raisin tree from multiple channel, and obtain good finished product, and process employing pile line operation, take machinery equipment as main, personnel are auxiliary, thereby play the effect reducing costs of raising the efficiency.
Accompanying drawing explanation
Fig. 1 is used processing method process chart in the embodiment of the present invention.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described, to better understand the present invention.Fig. 1 is the processing method process chart that uses in the embodiment of the present invention 1,2,3.
embodiment 1
A kind of finished product (end product), concrete steps comprise:
(1) select quality raw materials: the fresh honey raisin tree of artificial visually examine needs free from insect pests, nothing to rot, select Brix Scale content to be greater than the honey raisin tree raw material of 12～18% left and right, and pol need adopt hand-held saccharimeter test;
(2) clean: adopt 5kg/cm
2the devices such as function such as high pressure water washing honey raisin tree+bubbling flushing+oxygenation flushing carry out surface cleaning processing method to honey raisin tree, hand feed mode, conveyer belt self-emptying;
(3) remove stalk: adopt the automatic feed of screw propulsion mode, the first operation utilizes pawl formula to go stalk rod under the effect of centrifugal force, to remove branch and stalk, this fruit in season grain with except branch, produce separated.Be provided with branch and the accumulator tank obstructing, be convenient to secondary operations utilization.Recycle centrifugal scraper and become the particle of 3mm left and right to be convenient to the processing of subsequent processing its pulp crushing, the beginning of this operation must be added 0.02%～0.04% ascorbic acid color stabilizer simultaneously, protects product nondiscolouring, is not oxidized;
(4) select and pick up stalk: artificial visually examine's mode, if any indivedual stalks, pick;
(5) forced conveyance: adopt with angle of rake helix transporting device, granule materials is delivered to broken unit and carry out precrushing operation;
(6) fragmentation: honey raisin tree fragmentation is become to the fruit fourth of 2～3mm, be convenient to heater Fast Heating;
(7) enzyme that goes out: adopt vapour source and tube still heater to quickly heat up to 45～55 degrees Celsius to material, time is 2～3min, and passivation pectase prevents polyphenol oxidase activity and causes product oxidizing brown stain, reduce product quality, extremely affect product quality;
(8) making beating (seed separated): adopt two road scraper-type beaters to carry out the separated of liquid and seed to material, one seperator mesh size is 1.0mm, secondary screen screen distance is 0.6mm, and the liquid after secondary screen net is thoroughly separated with seed, and product has more fine and smooth sense and glossiness;
(9) clarification: produce and react with juice by fining agent, and adding coagulant, make suspension or colloidal particles adsorb mutually postprecipitation; Be heated to 50-55 degree Celsius of left and right, add 0.15% pectase simultaneously, settling time is after 5～6 hours; Enter temporary technique: temporarily leave juice in closed stainless steel jar the inside, to carry out the preparation control system identification automatically of feeding, when this discharging of control automatically for subsequent processing;
(10) auxiliary material adds, allotment: by essence, spices, white granulated sugar, stabilizing agent, honey raisin tree Normal juice, after the dissolvings such as pure water, fully mix automatic gauge and add naughty tank, automatic gauge adds honey raisin tree Normal juice, again automatically add pure water and keep the temperature of 50～60 ℃ of left and right, adding proportion is respectively: 0.01%, 0.03, 16%, 0.002%, 20%, all the other are the ratio value of pure water, must will after the not all right whole dissolvings of band pulvis auxiliary material, be added in blend tank and mix, then on one side heated constant temperature stirs on one side until be uniformly dissolved deliver to subsequent processing completely,
(11) degassed, homogeneous, sterilization: adopt the principle of vacuum to carry out the removal of peculiar smell, be set to-0.093Mpa of vacuum; Adopt the homogenizer of 1.5um-2um to carry out homogeneous to all over products, improve products taste and sweet-smelling taste; Adopt afterwards the high temperature of 125 degrees Celsius to carry out thorough sterilizing to material, sterilizing time 30S, then adopts the cooling water of 18 ℃ to be cooled to rapidly 88 ℃, delivers to subsequent processing and go filling under aseptic condition;
(12) pipeline filling, by the material after sterilization by closed is delivered to bottle placer, and bottle placer is poured in preprepared pop-top container automatically, automatic gauge, auto-filling, automatically send the operations such as lid, automatic cap-rotating;
(13) re-pasteurization: filling good finished product materials needs the temperature through 85～95 ℃ again, carries out sterilization 15min to packing material (pop can bottle), is then cooled to rapidly below 40 ℃;
(14) dry up: adopt high pressure pure air to be processed totally the moisture of product surface;
(15) automatic code-spraying: adopt digital code-spraying machine to spray the date of manufacture to the surface of finished product, be convenient to identify very clear;
(16) automatic boxing: adopt 4 bottle of one row of manipulator * 6 rows, one case arrangement mode of 24 bottles altogether, automatically finished product is packed in preprepared carton, then adopt automatic packing machine to carry out automatic packaging and warehousing.
embodiment 2:
U semi-finished product processing, processes again for the supernatant after clarification, and its key step comprises:
(1) coarse filtration: adopt bag filter twice, a filtering accuracy 10um, secondary filter precision is 5um; Adopt the cloth envelop collector of 5um, 1um that juice is filtered, purposes: coarse filter is mainly used in before pump, flowmeter, valve, is not ground by large metallic particles with protection equipment, and filter housings is carried out GB150 or ASME standard.Vessels not under pressure carries out SH/T3411 or HGT21637 standard is carried out.Therefore, filter three large curves: curve of flow pressure drop (Δ P～Q), particle diameter and specific filtration resistance curve (μ～β), time and falloff curve (T～Δ P), therefore, and will be according to these three curves while calculating filter area, curve of flow pressure drop most importantly wherein.
(2) essence is filtered: adopt the cardboard filter of 1um, 0.45um that juice is filtered, more than guaranteeing that its precision reaches hundreds of micron substantially.Fine filtering is mainly bodies for purifying fluids, protection process safety.Its accuracy rating is substantially at 0.22 micron, and its turbidity value of liquid by this machine separation can reach below 0.5EBC, and has feature simple in structure, stable and reliable for performance, easy to operate.By this filter course and cardboard, held back by the residue in filtrate, and filter after clear liquid by each filter element, combined in together again, from clear liquid pipe outflow machine, thereby reach purification object.Passing along with filtration time, the impurity being filtered on pre-figure layer can get more and more, and will block filtration channel, therefore need to add the diatomite of some, and allow diatomite companion by the solid thing of the suspension in filtrate, can by filter screen, be held back and adsorb simultaneously, form new filtering layer, do not allow the micro-filtration hole of new filtering layer to all stopping up, keep its strainability, thereby extend the filter fly cycle, increase and once filter total amount.During filtration as need be increased a certain proportion of active carbon to being decoloured by filtrate body, thereby reach decolorizing effect and aseptic rank;
(3) vacuum falling film is concentrated: the clear juice of honey raisin tree after filtering is heated to 80～100 degrees Celsius under vacuum state and carries out fast its moisture being evaporated, material original concentration approximately 4～16%, finally concentrated concentration approximately 40～70%.Concentrated object: the moisture in material is evaporated, be convenient to transportation, storage time longer, can store at normal temperatures 18～24 months, can store 36 months in 1～6 degree situation.
Operation principle: material is added by heating clamber top is membranaceous and flows downward after liquid distribution trough distributes.In pipe, be heated vaporization, the steam being vaporized is drawn by heating tube lower end together with liquid, obtains concentrate after gas-liquid separator.In the operating process of downward film evaporator, due to the time of staying of material very short (approximately 5～10S), and heat transfer coefficient is very high, so it is widely used in heat sensitive material, also can be for the larger material of evaporation viscosity.The structure of multiple-effect falling film formula evaporimeter: multiple-effect falling film formula evaporimeter is comprised of parts such as evaporimeter, separator, preheater, condenser, condensate water pot, circulating pump, circulating line, control instrument, switch boards.
(4) high temperature sterilization: 110 ℃ of sterilization temperatures, sterilizing time 95～180 seconds, then be cooled to rapidly below 40 ℃, sterilization refer to material under the state of continuous-flow by heat exchanger heats to 105～110 ℃, at this temperature, keep the regular hour to reach commercial sterilization level, then filling product in sterile packaging container under germ-free condition.This product can be distributed under non-refrigerated condition, can keep considerable time and product never degenerates.
(5) sterile filling: material is delivered to the filling chamber of aseptic filler by the pipeline of closed, filling in aseptic bulk container under germ-free condition.Filling chamber and pipeline are all through 125 ℃ of high temperature sterilizations, and when filling, filling cavity temperature is not less than 100 ℃, and assurance equipment is in germ-free condition.Aseptic sack is 220KG/ bag.These semi-finished product both can supply country in food and drink processor, again can be directly exported to all over the world.
embodiment 3:
Another kind of semi-finished product processing, the lower liquid for after clarification, the steps include:
(1) forced circulation Vacuum Concentration: the clear juice of honey raisin tree after filtering is heated to 70～80 degrees Celsius under vacuum state and carries out fast its moisture being evaporated, material original concentration approximately 4～10%, finally concentrated concentration approximately 28～30%.Concentrated object: the moisture in material is evaporated, be convenient to transportation, storage time longer, can store at normal temperatures 18～24 months.
Operation principle: material is added by evaporimeter, material through tubulation from the bottom to top to crossfire.In pipe, be heated vaporization, the steam being vaporized is drawn by heating tube lower end together with liquid, obtains concentrate after gas-liquid separator.In the operating process of downward film evaporator, due to the time of staying of material very short (approximately 10～20S), and heat transfer coefficient is very high, so it is widely used in heat sensitive material, also can be for the larger material of evaporation viscosity.The structure of multiple-effect forced action type evaporimeter: multiple-effect forced action type evaporimeter is comprised of parts such as evaporimeter, separator, preheater, condenser, condensate water pot, circulating pump, circulating line, control instrument, switch boards.
(2) high temperature sterilization: 110 ℃ of sterilization temperatures, sterilizing time 95～180 seconds, then be cooled to rapidly below 40 ℃, sterilization refer to material under the state of continuous-flow by heat exchanger heats to 105～110 ℃, at this temperature, keep the regular hour to reach commercial sterilization level, then filling product in sterile packaging container under germ-free condition.This product can be distributed under non-refrigerated condition, can keep considerable time and product never degenerates.；
(3) sterile filling: material is delivered to the filling chamber of aseptic filler by the pipeline of closed, filling in aseptic big bag container (flexible package) under germ-free condition.Filling chamber and pipeline are all through 125 ℃ of high temperature sterilizations, and when filling, filling cavity temperature is not less than 100 ℃, and assurance equipment is in germ-free condition.Aseptic sack is 220KG/ bag.These semi-finished product both can supply country in the supporting business of food and drink processing factory, again can be directly exported to all over the world.
The above is the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications are also considered as protection scope of the present invention.
Claims (3)
1. a preparation method for honey raisin tree deep processing, its concrete steps comprise:
(1) select quality raw materials: the honey raisin tree raw material that the fresh honey raisin tree of artificial visually examine needs free from insect pests, nothing to rot, select Brix Scale content to be greater than 12%, pol adopts hand-held saccharimeter test;
(2) clean: adopt 5kg/cm
2flushing+the oxygenation of high pressure water washing honey raisin tree+bubbling is rinsed and honey raisin tree is carried out to surface cleaning processing method, hand feed mode, conveyer belt self-emptying;
(3) remove stalk: adopt the automatic feed of screw propulsion mode, the first operation utilizes pawl formula to go stalk rod under the effect of centrifugal force, to remove branch and stalk, this fruit in season grain with except branch, produce separated; Be provided with branch and the accumulator tank obstructing, be convenient to secondary operations utilization; Recycle centrifugal scraper and become the particle of 3mm left and right to be convenient to the processing of subsequent processing its pulp crushing, the beginning of this operation must be added 0.02%～0.04% ascorbic acid color stabilizer passivation pectase simultaneously, protects not brown stain of product, is not oxidized;
(4) select and pick up stalk: artificial visually examine's mode, if any indivedual stalks, pick;
(5) forced conveyance: adopt with angle of rake helix transporting device, granule materials is delivered to broken unit and carry out precrushing operation;
(6) fragmentation: honey raisin tree fragmentation is become to the fruit fourth of 2～3mm, be convenient to heater Fast Heating;
(7) enzyme that goes out: adopt vapour source and tube still heater to quickly heat up to 45～55 degrees Celsius to material, time is 2～3min, and passivation pectase prevents polyphenol oxidase activity and causes product oxidizing brown stain, reduce product quality, extremely affect product quality;
(8) making beating (seed separated): adopt two road scraper-type beaters to carry out the separated of liquid and seed to material, one seperator mesh size is 1.0mm, secondary screen screen distance is 0.6mm, and the liquid after secondary screen net is thoroughly separated with seed, and product has more fine and smooth sense and glossiness;
(9) clarification: produce and react with juice by fining agent, and adding coagulant, make suspension or colloidal particles adsorb mutually postprecipitation; Be heated to 50-55 degree Celsius of left and right, add 0.15% pectase simultaneously, settling time is after 5～6 hours; Enter temporary technique: temporarily leave juice in closed stainless steel jar the inside, to carry out the preparation control system identification automatically of feeding, when this discharging of control automatically for subsequent processing;
(10) auxiliary material adds, allotment: by essence, spices, white granulated sugar, stabilizing agent, honey raisin tree Normal juice, after the dissolvings such as pure water, fully mix automatic gauge and add naughty tank, automatic gauge adds honey raisin tree Normal juice, again automatically add pure water and keep the temperature of 50～60 ℃ of left and right, adding proportion is respectively: 0.01%, 0.03, 16%, 0.002%, 20%, all the other are the ratio value of pure water, must will after the not all right whole dissolvings of band pulvis auxiliary material, be added in blend tank and mix, then on one side heated constant temperature stirs on one side until be uniformly dissolved deliver to subsequent processing completely,
(11) degassed, homogeneous, sterilization: adopt the principle of vacuum to carry out the removal of peculiar smell, be set to-0.093Mpa of vacuum; Adopt the homogenizer of 1.5um-2um to carry out homogeneous to all over products, improve products taste and sweet-smelling taste; Adopt afterwards the high temperature of 125 degrees Celsius to carry out thorough sterilizing to material, sterilizing time 30S, then adopts the cooling water of 18 ℃ to be cooled to rapidly 88 ℃, delivers to subsequent processing and go filling under aseptic condition;
(12) pipeline filling, by the material after sterilization by closed is delivered to bottle placer, and bottle placer is poured in preprepared pop-top container automatically, automatic gauge, auto-filling, automatically send the operations such as lid, automatic cap-rotating;
(13) re-pasteurization: filling good finished product materials needs the temperature through 85～95 ℃ again, carries out sterilization 15min to packing material (pop can bottle), is then cooled to rapidly below 40 ℃;
(14) dry up: adopt high pressure pure air to be processed totally the moisture of product surface;
(15) automatic code-spraying: adopt digital code-spraying machine to spray the date of manufacture to the surface of finished product, be convenient to identify very clear;
(16) automatic boxing: adopt 4 bottle of one row of manipulator * 6 rows, one case arrangement mode of 24 bottles altogether, automatically finished product is packed in preprepared carton, then adopt automatic packing machine to carry out automatic packaging and warehousing.
2. the preparation method of a kind of honey raisin tree deep processing according to claim 1, is characterized in that: in described step (9), for the supernatant after clarification, again process, its key step comprises:
(1) coarse filtration: adopt bag filter twice, a filtering accuracy 10um, secondary filter precision is 5um; Adopt the cloth envelop collector of 5um, 1um that juice is filtered;
(2) essence is filtered: adopt the cardboard filter of 1um, 0.45um that juice is filtered, more than guaranteeing that its precision reaches hundreds of micron substantially; Fine filtering is mainly bodies for purifying fluids, protection process safety; Its accuracy rating is substantially at 0.22 micron; By this filter course and cardboard, held back by the residue in filtrate, and filter after clear liquid by each filter element, combined in together again, from clear liquid pipe outflow machine, thereby reach purification object;
(3) vacuum falling film is concentrated: the clear juice of honey raisin tree after filtering is heated to 80～100 degrees Celsius under vacuum state and carries out fast its moisture being evaporated, material original concentration approximately 4～16%, finally concentrated concentration approximately 40～70%;
(4) high temperature sterilization: 110 ℃ of sterilization temperatures, sterilizing time 95～180 seconds, then be cooled to rapidly below 40 ℃, sterilization refer to material under the state of continuous-flow by heat exchanger heats to 105～110 ℃, at this temperature, keep the regular hour to reach commercial sterilization level, then filling product in sterile packaging container under germ-free condition;
(5) sterile filling: material is delivered to the filling chamber of aseptic filler by the pipeline of closed, filling in aseptic bulk container under germ-free condition; Filling chamber and pipeline are all through 125 ℃ of high temperature sterilizations, and when filling, filling cavity temperature is not less than 100 ℃, and assurance equipment is in germ-free condition; Aseptic sack is 220KG/ bag.
3. the preparation method of a kind of honey raisin tree deep processing according to claim 1, is characterized in that: in described step (9), for the lower liquid after clarification, process, its procedure of processing is:
(1) forced circulation Vacuum Concentration: the clear juice of honey raisin tree after filtering is heated to 70～80 degrees Celsius under vacuum state and carries out fast its moisture being evaporated, material original concentration approximately 4～10%, finally concentrated concentration approximately 28～30%;
(2) high temperature sterilization: 110 ℃ of sterilization temperatures, sterilizing time 95～180 seconds, then be cooled to rapidly below 40 ℃, sterilization refer to material under the state of continuous-flow by heat exchanger heats to 105～110 ℃, at this temperature, keep the regular hour to reach commercial sterilization standard, then filling product in sterile packaging container under germ-free condition;
(3) sterile filling: material is delivered to the filling chamber of aseptic filler by the pipeline of closed, filling in aseptic big bag container (flexible package) under germ-free condition; Filling chamber and pipeline are all through 125 ℃ of high temperature sterilizations, and when filling, filling cavity temperature is not less than 100 ℃, and assurance equipment is in germ-free condition; Aseptic sack is that 3kg/ bag 220kg/ bag is adjusted arbitrarily handover operation.
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| CN107136362A (en) * | 2017-06-13 | 2017-09-08 | 旬阳县太极缘生物科技有限公司 | A kind of honey raisin tree deep process and its honey raisin tree meat, honey raisin tree juice and honey raisin tree slag |
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| CN110250369A (en) * | 2019-06-10 | 2019-09-20 | 安徽师范大学 | A kind of honey raisin tree hawthorn composite drink and its manufacture craft |
| CN110338342A (en) * | 2019-03-14 | 2019-10-18 | 太阳花食品工业（信丰）有限公司 | A kind of sweet corn can processing technology of second level sterilization |
| CN117442758A (en) * | 2023-12-26 | 2024-01-26 | 上海数郜机电有限公司 | Multifunctional comprehensive sterilizer and sterilization method thereof |
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| CN106880003A (en) * | 2017-04-14 | 2017-06-23 | 怀化学院 | Low sugar honey raisin tree jam and preparation method thereof |
| CN107041534A (en) * | 2017-06-08 | 2017-08-15 | 旬阳县太极缘生物科技有限公司 | A kind of honey raisin tree sauce and preparation method thereof |
| CN107136362A (en) * | 2017-06-13 | 2017-09-08 | 旬阳县太极缘生物科技有限公司 | A kind of honey raisin tree deep process and its honey raisin tree meat, honey raisin tree juice and honey raisin tree slag |
| CN107960577B (en) * | 2017-11-21 | 2021-09-10 | 北京美宝高科技有限责任公司 | Method and equipment for preparing cactus juice |
| CN107960577A (en) * | 2017-11-21 | 2018-04-27 | 北京美宝高科技有限责任公司 | The production method and equipment of a kind of cactus juice |
| CN108835695A (en) * | 2018-08-30 | 2018-11-20 | 优比西国际环保科技（北京）股份有限公司 | Animals and plants total eclipse production method and production equipment |
| CN109647047A (en) * | 2018-12-23 | 2019-04-19 | 承德华朗食品有限公司 | A kind of Preserved produciton liquid glucose cleaning treatment system |
| CN109647047B (en) * | 2018-12-23 | 2024-05-24 | 承德华朗食品有限公司 | Preserved fruit processing sugar liquid purifying treatment system |
| CN110338342A (en) * | 2019-03-14 | 2019-10-18 | 太阳花食品工业（信丰）有限公司 | A kind of sweet corn can processing technology of second level sterilization |
| CN110250369A (en) * | 2019-06-10 | 2019-09-20 | 安徽师范大学 | A kind of honey raisin tree hawthorn composite drink and its manufacture craft |
| CN117442758A (en) * | 2023-12-26 | 2024-01-26 | 上海数郜机电有限公司 | Multifunctional comprehensive sterilizer and sterilization method thereof |
| CN117442758B (en) * | 2023-12-26 | 2024-02-23 | 上海数郜机电有限公司 | Multifunctional comprehensive sterilizer and sterilization method thereof |
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