Summary of the invention
For overcoming the deficiency of the above technical disadvantages of existing beam tube monitoring system for gases in coal mine and existence, guarantee the timely and effective eliminating of beam tube circuit failure, guarantee beam tube monitoring system for gases in coal mine availability and reliability.
The invention provides a kind of mine gas beam tube pipeline monitoring system, it comprises that ground power source is electrically connected to aspiration pump, the beam tube switch board of PLC control able to programme, Industrial Personal Computer (IPC), feature is: Industrial Personal Computer (IPC) is electrically connected to signal translation interface, the beam tube switch board beam tube connecting downhole of PLC control able to programme is furnished with some shunt cases of external power supply case, and signal translation interface is connected the communication interface of some shunt cases by system communication line.
Wherein: in shunt case, be provided with single-chip microcomputer and be electrically connected to respectively communication interface, external power supply case, real time data display window, real-time working status window, voice guard, single-chip microcomputer is also electrically connected to respectively flow transmitter probe, the pressure sensor probe being arranged in each single beam tube joint.
Wherein: single beam tube joint comprises with the give vent to anger branching unit top of interface of beam tube pipeline single channel intake interface, beam tube pipeline single channel, with the branching unit bottom of reservoir chamber, dewatering outlet, discharging valve, built-in water strainer, branching unit top and branching unit bottom are fixed by retaining thread.
Wherein: in shunt case, be provided with single-chip microcomputer and be electrically connected to respectively communication interface, external power supply case, real time data display window, real-time working status window, voice guard, single-chip microcomputer is also electrically connected to respectively the flow transmitter probe be arranged on in the flow measurement air chamber of beam tube pipeline single channel intake interface, is arranged on the pressure sensor probe of giving vent to anger in the pressure measxurement air chamber of interface with beam tube pipeline single channel.
Wherein: shunt case is connected to gas-monitoring point sampling entrance by beam tube.
Wherein: system communication line is cable or optical fiber.
Wherein: in beam tube switch board, be also provided with single-chip microcomputer and be electrically connected to respectively communication interface, real time data display window, real-time working status window, voice guard, single-chip microcomputer is also electrically connected to respectively flow transmitter probe, the pressure sensor probe being arranged in each single beam tube joint.
A kind of monitoring method of mine gas beam tube pipeline monitoring system is introduced in convenient understanding,
1. first carry out beam tube pipeline air tight test, after mine gas beam tube pipeline monitoring system is installed, gas-monitoring point sampling entrance is closed, beam tube switch board and aspiration pump by the control able to programme of Industrial Personal Computer (IPC) control PLC are bled to gas-monitoring point single channel beam tube, when the beam tube switch board place negative pressure of observing PLC control able to programme reaches high negative pressure, by Industrial Personal Computer (IPC), closed the beam tube switch board one minute of PLC control able to programme, the unchanged identification gas-monitoring point of the negative pressure value place, beam tube switch board place of now PLC control able to programme is good to beam tube pipeline tightness between the beam tube switch board of PLC control able to programme, feature is:
2. carry out system calibrating, gas-monitoring point sampling entrance is opened, by the beam tube switch board of Industrial Personal Computer (IPC) control PLC control able to programme and aspiration pump to the operation of bleeding of gas-monitoring point place, on Industrial Personal Computer (IPC), show that gas-monitoring puts ground beam tube single channel pipeline in real-time pressure and the data on flows at the beam tube switch board place of each shunt case and PLC control able to programme and be stored under corresponding pipeline label, obtain gas-monitoring and put ground beam tube single channel pipeline at the system pressure calibration value P at each shunt case place
iwith flux scale definite value Q
i, gas-monitoring is put ground beam tube single channel pipeline at the system pressure calibration value P at the beam tube switch board place of PLC control able to programme
0with flux scale definite value Q
0,
3. the Real-Time Monitoring of mine gas beam tube pipeline monitoring system, during system works, Industrial Personal Computer (IPC) is by the force value p at each shunt case place of signal translation interface Real-time Collection
i(I>=i>=1) and flow value q
i(I>=i>=1) is also stored under corresponding pipeline label, and wherein a minute bobbin carriage number for label pipeline process is I, gathers the force value p at the beam tube switch board place of PLC control able to programme simultaneously
0with flow value q
0and be stored under corresponding pipeline label, calculate Δ p
i=p
i-P
i(I>=i>=0), Δ q
i=q
i-Q
i(I>=i>=0) value, when | Δ p
i|≤P
i* 5% or | Δ q
i|≤Q
iin the time of * 5%, (I>=i>=0) represents that pipe-line system is working properly,
When | Δ p
i| > P
iin the time of * 5%, calculate | (p
i-p
i+1 ) | value (I > i>=0), as | (p
i-p
i+1 ) | value maximum, i.e. max | (p
i-p
i+1 ) | time, assert that between i to the i+1 shunt case, beam tube pipeline blocks fault or plugging fault, be specially and work as p
i+1≈ 0 and q
i+1during ≈ 0 (I > i>=0), judge that between i and i+1 shunt case, beam tube pipeline blocks fault, Industrial Personal Computer (IPC) and voice guard are reported to the police,
Work as p
i-1≈ 0 and q
i-1during ≈ 0 (I>=i>=1), judge that between i and i-1 shunt case, beam tube pipeline blocks fault, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ p
i+1| > P
i+1in the time of * 5% (I > i>=0), judge beam tube pipeline blockage fault between i and i+1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ p
i-1| > P
i-1in the time of * 5% (I>=i>=1), judge beam tube pipeline blockage fault between i and i-1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ q
i| > Q
iin the time of * 5%, calculate | (q
i-q
i+1 ) | value (I > i>=0), as | (q
i-q
i+1 ) | value maximum, i.e. max | (q
i-q
i+1 ) | time, assert beam tube pipeline open circuit fault or principal fault between i to the i+1 shunt case, be specially and work as q
i+1≈ 0 and p
i+1during ≈ 0 (I > i>=0), judge beam tube pipeline open circuit fault between i and i+1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
Work as q
i-1≈ 0 and p
i-1during ≈ 0 (I>=i>=1), judge beam tube pipeline open circuit fault between i and i-1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ q
i+1| > q
i+1in the time of * 5% (I > i>=0), judge beam tube pipeline principal fault between i and i+1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ q
i-1| > q
i-1in the time of * 5% (I>=i>=1), judge beam tube pipeline open circuit fault between i and i-1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
Real time data and duty, show at Industrial Personal Computer (IPC), real time data display window and implementation status window simultaneously.
The invention has the beneficial effects as follows a kind of mine gas beam tube pipeline monitoring system is provided, in conjunction with monitoring method, guarantee the timely and effective eliminating of beam tube circuit failure, beam tube monitoring system for gases in coal mine availability and reliability have been improved, the fault having realized between two shunt cases is determined, determined nature of trouble simultaneously, greatly dwindled beam tube circuit failure investigation scope, maintenance personal reports to the police according to voice guard, real time data and duty in real time data display window and the demonstration of real-time working status window, can determine exactly circuit failure scope, be conducive to forecast spontaneous fire under coal mine, better carry out mine flammable gas explosion dangerous, the identification of fire hazard degree, gas preventing and control foundation is provided, guaranteed Safety of Coal Mine Production.
The specific embodiment
the first embodiment, referring to Fig. 1, Fig. 2, a kind of mine gas beam tube pipeline monitoring system, it comprises that ground 19 power sources 15 are electrically connected to aspiration pump 17, the beam tube switch board 18 of PLC control able to programme, Industrial Personal Computer (IPC) 16, feature is: Industrial Personal Computer (IPC) 16 is electrically connected to signal translation interface 27, the beam tube switch board 18 beam tube connecting downholes 82 of PLC control able to programme are furnished with external power supply case 1, external power supply case 2 64, external power supply case 3 65, external power supply case 4 61, the shunt case 1 of external power supply case 5 62, shunt case 2 92, shunt case 3 91, shunt case 4 94, shunt case 5 95, signal translation interface 27 is connected the communication interface 2 of each shunt case by system communication line 80.Shunt case number and external power supply case number are determined according to actual needs.
Wherein: in shunt case, be provided with single-chip microcomputer 1 and be electrically connected to respectively communication interface 2, external power supply case, real time data display window 41, real-time working status window 42, voice guard 43, single-chip microcomputer 1 is also electrically connected to respectively by flow sensor signal and power line 13 and pressure sensor signal and power line 34 flow transmitter probe 11, the pressure sensor probe 32 being arranged in each single beam tube joint.
Wherein: single beam tube joint comprises with the give vent to anger branching unit top 23 of interface 33 of beam tube pipeline single channel intake interface 10, beam tube pipeline single channel, with the branching unit bottom 14 of reservoir chamber 25, dewatering outlet 21, discharging valve 20, built-in water strainer 22, branching unit top 23 and branching unit bottom 14 are fixed by retaining thread 24.
Wherein: shunt case 3 91 is connected to gas-monitoring point work plane 51, upper corner 52 sampling entrances by beam tube, shunt case 5 95 is connected to gas-monitoring point goaf 53, return airway 54 sampling entrances by beam tube, and gas-monitoring point is determined according to actual needs.
Wherein: system communication line 80 is cable.
Wherein: in beam tube switch board 18, be also provided with single-chip microcomputer 1 and be electrically connected to respectively communication interface 2, real time data display window 41, real-time working status window 42, voice guard 43, single-chip microcomputer 1 is also electrically connected to respectively flow transmitter probe 11, the pressure sensor probe 32 being arranged in each single beam tube joint.
the second embodiment, referring to Fig. 1, Fig. 3, a kind of mine gas beam tube pipeline monitoring system, it comprises that ground 19 power sources 15 are electrically connected to aspiration pump 17, the beam tube switch board 18 of PLC control able to programme, Industrial Personal Computer (IPC) 16, feature is: Industrial Personal Computer (IPC) 16 is electrically connected to signal translation interface 27, the beam tube switch board 18 beam tube connecting downholes 82 of PLC control able to programme are furnished with external power supply case 1, external power supply case 2 64, external power supply case 3 65, external power supply case 4 61, the shunt case 1 of external power supply case 5 62, shunt case 2 92, shunt case 3 91, shunt case 4 94, shunt case 5 95, signal translation interface 27 is connected the communication interface 2 of each shunt case by system communication line 80.Shunt case number and external power supply case number are determined according to actual needs.
Wherein: in shunt case, be provided with single-chip microcomputer 1 and be electrically connected to respectively communication interface 2, external power supply case, real time data display window 41, real-time working status window 42, voice guard 43, single-chip microcomputer 1 is also electrically connected to respectively by flow sensor signal and power line 13 and pressure sensor signal and power line 34 the flow transmitter probe 11 being arranged on in the flow measurement air chamber 12 of beam tube pipeline single channel intake interface 10, is arranged on the pressure sensor probe 32 of giving vent to anger in the pressure measxurement air chamber 31 of interface 33 with beam tube pipeline single channel.
Wherein: single beam tube joint comprises with the give vent to anger branching unit top 23 of interface 33 of beam tube pipeline single channel intake interface 10, beam tube pipeline single channel, with the branching unit bottom 14 of reservoir chamber 25, dewatering outlet 21, discharging valve 20, built-in water strainer 22, branching unit top 23 and branching unit bottom 14 are fixed by retaining thread 24.
Wherein: shunt case 3 91 is connected to gas-monitoring point work plane 51, upper corner 52 sampling entrances by beam tube, shunt case 5 95 is connected to gas-monitoring point goaf 53, return airway 54 sampling entrances by beam tube, and gas-monitoring point is determined according to actual needs.
Wherein: system communication line 80 is optical fiber.
Wherein: in beam tube switch board 18, be also provided with single-chip microcomputer 1 and be electrically connected to respectively communication interface 2, real time data display window 41, real-time working status window 42, voice guard 43, single-chip microcomputer 1 is also electrically connected to respectively flow transmitter probe 11, the pressure sensor probe 32 being arranged in each single beam tube joint.
A kind of monitoring method the first embodiment of mine gas beam tube pipeline monitoring system is introduced in convenient understanding, referring to Fig. 1, Fig. 2, Fig. 3, a kind of monitoring method of mine gas beam tube pipeline monitoring system, 1. first carry out beam tube pipeline air tight test, after mine gas beam tube pipeline monitoring system is installed, gas-monitoring is put to work plane 51 sampling entrances closes, beam tube switch board 18 and 17 pairs of gas-monitoring point work planes of aspiration pump, 51 single channel beam tubes by the control able to programme of Industrial Personal Computer (IPC) 16 control PLC are bled, when beam tube switch board 18 place's negative pressure of observing PLC control able to programme reach high negative pressure, by Industrial Personal Computer (IPC) 16, closed the beam tube switch board 18 1 minutes of PLC control able to programme, beam tube switch board 18 place's negative pressure value unchanged identification gas-monitoring point work plane 51 places of now PLC control able to programme are good to beam tube pipeline tightness between the beam tube switch board 18 of PLC control able to programme, according to above same procedure to gas-monitoring point upper corner 52, goaf 53, return airway 54 carries out same beam tube pipeline air tight test, feature is:
2. carry out system calibrating, gas-monitoring point work plane 51 sampling entrances are opened, by the operation of bleeding of the beam tube switch board 18 of Industrial Personal Computer (IPC) 16 control PLC control able to programme and 17 pairs of gas-monitoring point work plane 51 places of aspiration pump, on Industrial Personal Computer (IPC) 16, show gas-monitoring point work plane 51 to ground beam tube single channel pipeline at shunt case 3 91, shunt case 2 92, shunt case 1, with real-time pressure and the data on flows at beam tube switch board 18 places of PLC control able to programme and be stored under corresponding pipeline label, obtain gas-monitoring point work plane 51 and arrive ground beam tube single channel pipeline at shunt case 1, shunt case 2 92, the system pressure calibration value P at shunt case 3 91 places
iwith flux scale definite value Q
i, gas-monitoring point work plane 51 is the system pressure calibration value P at beam tube switch board 18 places of PLC control able to programme to ground beam tube single channel pipeline
0with flux scale definite value Q
0, use the same method gas-monitoring point upper corner 52, goaf 53, return airway 54 are carried out to system calibrating, obtain corresponding pressure calibration value and flux scale definite value.
3. the Real-Time Monitoring of mine gas beam tube pipeline monitoring system, monitors gas-monitoring point work plane 51, and during system works, Industrial Personal Computer (IPC) 16 is by the force value p at signal translation interface 27 Real-time Collection shunt cases 1, shunt case 2 92, shunt case 3 91 places
i(3>=i>=1) and flow value q
i(3>=i>=1) is also stored under corresponding pipeline label, and wherein a minute bobbin carriage number for label pipeline process is I=3, gathers the force value p at the beam tube switch board place of PLC control able to programme simultaneously
0with flow value q
0and be stored under corresponding pipeline label, calculate Δ p
i=p
i-P
i(3>=i>=0), Δ q
i=q
i-Q
i(3>=i>=0) value, when | Δ p
i|≤P
i* 5% or | Δ q
i|≤Q
iin the time of * 5%, (3>=i>=0) represents that pipe-line system is working properly,
When | Δ p
i| > P
iin the time of * 5%, calculate | (p
i-p
i+1 ) | value (3 > i>=0), as | (p
i-p
i+1 ) | value maximum, i.e. max | (p
i-p
i+1 ) | time, assert that between i to the i+1 shunt case, beam tube pipeline blocks fault or plugging fault, be specially and work as p
i+1≈ 0 and q
i+1during ≈ 0 (3 > i>=0), judge that between i and i+1 shunt case, beam tube pipeline blocks fault, Industrial Personal Computer (IPC) and voice guard are reported to the police,
Work as p
i-1≈ 0 and q
i-1during ≈ 0 (3>=i>=1), judge that between i and i-1 shunt case, beam tube pipeline blocks fault, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ p
i+1| > P
i+1in the time of * 5% (3 > i>=0), judge beam tube pipeline blockage fault between i and i+1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ p
i-1| > P
i-1in the time of * 5% (3>=i>=1), judge beam tube pipeline blockage fault between i and i-1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ q
i| > Q
iin the time of * 5%, calculate | (q
i-q
i+1 ) | value (3 > i>=0), as | (q
i-q
i+1 ) | value maximum, i.e. max | (q
i-q
i+1 ) | time, assert beam tube pipeline open circuit fault or principal fault between i to the i+1 shunt case, be specially and work as q
i+1≈ 0 and p
i+1during ≈ 0 (3 > i>=0), judge beam tube pipeline open circuit fault between i and i+1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
Work as q
i-1≈ 0 and p
i-1during ≈ 0 (3>=i>=1), judge beam tube pipeline open circuit fault between i and i-1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ q
i+1| > q
i+1in the time of * 5% (3 > i>=0), judge beam tube pipeline principal fault between i and i+1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ q
i-1| > q
i-1in the time of * 5% (3>=i>=1), judge beam tube pipeline open circuit fault between i and i-1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
Real time data and duty, show at Industrial Personal Computer (IPC) 16, real time data display window 41 and implementation status window 42 simultaneously.
A kind of monitoring method the second embodiment of mine gas beam tube pipeline monitoring system is introduced in convenient understanding, referring to Fig. 1, Fig. 2, Fig. 3, a kind of monitoring method of mine gas beam tube pipeline monitoring system, 1. first carry out beam tube pipeline air tight test, after mine gas beam tube pipeline monitoring system is installed, gas-monitoring is put to return airway 54 sampling entrances closes, beam tube switch board 18 and 17 pairs of gas-monitoring point return airways of aspiration pump, 54 single channel beam tubes by the control able to programme of Industrial Personal Computer (IPC) 16 control PLC are bled, when beam tube switch board 18 place's negative pressure of observing PLC control able to programme reach high negative pressure, by Industrial Personal Computer (IPC) 16, closed the beam tube switch board 18 1 minutes of PLC control able to programme, beam tube switch board 18 place's negative pressure value unchanged identification gas-monitoring point return airway 54 places of now PLC control able to programme are good to beam tube pipeline tightness between the beam tube switch board 18 of PLC control able to programme, according to above same procedure to gas-monitoring point upper corner 52, goaf 53, work plane 51 carries out same beam tube pipeline air tight test, feature is:
2. carry out system calibrating, gas-monitoring point return airway 54 sampling entrances are opened, by the operation of bleeding of the beam tube switch board 18 of Industrial Personal Computer (IPC) 16 control PLC control able to programme and 17 pairs of gas-monitoring point return airway 54 places of aspiration pump, on Industrial Personal Computer (IPC) 16, show gas-monitoring point return airway 54 to ground beam tube single channel pipeline at shunt case 5 95, shunt case 4 94, shunt case 3 91, shunt case 2 92, shunt case 1, with real-time pressure and the data on flows at beam tube switch board 18 places of PLC control able to programme and be stored under corresponding pipeline label, obtain gas-monitoring point return airway 54 and arrive ground beam tube single channel pipeline at shunt case 1, shunt case 2 92, shunt case 3 91, shunt case 4 94, the system pressure calibration value P at shunt case 5 95 places
iwith flux scale definite value Q
i, gas-monitoring point return airway 54 is the system pressure calibration value P at beam tube switch board 18 places of PLC control able to programme to ground beam tube single channel pipeline
0with flux scale definite value Q
0, use the same method gas-monitoring point upper corner 52, goaf 53, work plane 51 are carried out to system calibrating, obtain corresponding pressure calibration value and flux scale definite value.
3. the Real-Time Monitoring of mine gas beam tube pipeline monitoring system, gas-monitoring point return airway 54 is monitored, and during system works, Industrial Personal Computer (IPC) 16 is by the force value p at signal translation interface 27 Real-time Collection shunt cases 1, shunt case 2 92, shunt case 3 91, shunt case 4 94, shunt case 5 95 places
i(5>=i>=1) and flow value q
i(5>=i>=1) is also stored under corresponding pipeline label, and wherein a minute bobbin carriage number for label pipeline process is I=5, gathers the force value p at the beam tube switch board place of PLC control able to programme simultaneously
0with flow value q
0and be stored under corresponding pipeline label, calculate Δ p
i=p
i-P
i(5>=i>=0), Δ q
i=q
i-Q
i(5>=i>=0) value, when | Δ p
i|≤P
i* 5% or | Δ q
i|≤Q
iin the time of * 5%, (5>=i>=0) represents that pipe-line system is working properly,
When | Δ p
i| > P
iin the time of * 5%, calculate | (p
i-p
i+1 ) | value (5 > i>=0), as | (p
i-p
i+1 ) | value maximum, i.e. max | (p
i-p
i+1 ) | time, assert that between i to the i+1 shunt case, beam tube pipeline blocks fault or plugging fault, be specially and work as p
i+1≈ 0 and q
i+1during ≈ 0 (5 > i>=0), judge that between i and i+1 shunt case, beam tube pipeline blocks fault, Industrial Personal Computer (IPC) and voice guard are reported to the police,
Work as p
i-1≈ 0 and q
i-1during ≈ 0 (5>=i>=1), judge that between i and i-1 shunt case, beam tube pipeline blocks fault, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ p
i+1| > P
i+1in the time of * 5% (5 > i>=0), judge beam tube pipeline blockage fault between i and i+1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ p
i-1| > P
i-1in the time of * 5% (5>=i>=1), judge beam tube pipeline blockage fault between i and i-1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ q
i| > Q
iin the time of * 5%, calculate | (q
i-q
i+1 ) | value (5 > i>=0), as | (q
i-q
i+1 ) | value maximum, i.e. max | (q
i-q
i+1 ) | time, assert beam tube pipeline open circuit fault or principal fault between i to the i+1 shunt case, be specially and work as q
i+1≈ 0 and p
i+1during ≈ 0 (5 > i>=0), judge beam tube pipeline open circuit fault between i and i+1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
Work as q
i-1≈ 0 and p
i-1during ≈ 0 (5>=i>=1), judge beam tube pipeline open circuit fault between i and i-1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ q
i+1| > q
i+1in the time of * 5% (5 > i>=0), judge beam tube pipeline principal fault between i and i+1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
When | Δ q
i-1| > q
i-1in the time of * 5% (5>=i>=1), judge beam tube pipeline open circuit fault between i and i-1 shunt case, Industrial Personal Computer (IPC) and voice guard are reported to the police,
Real time data and duty, show at Industrial Personal Computer (IPC) 16, real time data display window 41 and implementation status window 42 simultaneously.
In the Industrial Personal Computer (IPC) 16 of above technology in a kind of mine gas beam tube pipeline monitoring system and single-chip microcomputer 1, programming realizes.
Single tube quantity or gas-monitoring point quantity that the present invention relates in actual monitoring reach tens of roads, and it is common that shunt case reaches more than ten, and the gas-monitoring point of large quantity and a large amount of shunt case settings, more can embody beneficial effect of the present invention.