Summary of the invention
The object of the invention is to overcome the above-mentioned deficiency of prior art, a kind of have high-clarity, high strength and low-shrinkage are provided, can substitute transparent ABS as the transparent glass fiber reinforced polypropylene compound material of battery cell case material.
Another object of the present invention is to provide a kind of technique simple, cost is low, the preparation method of the transparent glass fiber reinforced polypropylene compound material being easy to operate and control.
In order to realize foregoing invention object, technical scheme of the present invention is as follows:
A transparent glass fiber reinforced polypropylene compound material, comprises the component of following weight percent:
And a kind of preparation method of transparent glass fiber reinforced polypropylene compound material, comprises the following steps:
According to the formula of above-mentioned transparent glass fiber reinforced polypropylene compound material, take respectively each component;
Described in inciting somebody to action, take each component and carry out mixing treatment, obtain mixture;
Described mixture is melt extruded, and granulation, obtains described transparent glass fiber reinforced polypropylene compound material.
Above-mentioned transparent glass fiber reinforced polypropylene compound material be take polypropylene as base material, add appropriate glass fibre to reach desirable strength, by compatilizer etc., each component of matrix material is combined again, melt blending is extruded, make performance synergy between each component, make required polypropylene composite material.The inventor finds under study for action, adopt distilled water to substitute the white mineral oil using in traditional method, because the boiling point of distilled water is 100 ℃, so at 140-180 ℃ of the manufacture processing temperature of Reinforced Polypropylene mixture, distilled water can be taken away small molecules volatile matter from making process of mixture, the mist degree that it greatly reduces mixture, has significantly improved the transparency of matrix material, and be easy to control transparency and each raw material be easy to get, cheap.
The preparation method of above-mentioned transparent glass fiber reinforced polypropylene compound material only need melt extrude mixed being incorporated at suitable temperature of each component can obtain product by formula, its preparation method technique is simple, and condition is easily controlled, with low cost, feature low for equipment requirements, is suitable for suitability for industrialized production.
Embodiment
In order to make the technical problem to be solved in the present invention, technical scheme and beneficial effect clearer, below in conjunction with embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
The embodiment of the present invention provides a kind of transparent glass fiber reinforced polypropylene compound material, comprises the component of following weight percent:
Particularly, above-mentioned polypropylene comprises homopolymerization PP, copolymerization PP and random copolymerization PP, and wherein, the transparency of random copolymerization PP is the highest, for the present invention prepares the preferred substrates of transparent material.In random copolymerization PP, preferably shock strength is greater than the PP of 65J/M, the RE420MO of Borealis for example, and the R370Y of Korea S SK, such selection is suitable for the strength demand of battery jar sheating material.
Above-mentioned distilled water is distilled water repeatedly preferably, is purer water, its calcination slag content≤0.001%, water white transparency.The preparation method of existing repeatedly distilled water has: in first water, add alkaline permanganate solution, remove organism and carbonic acid gas; Add nonvolatile acid (sulfuric acid or phosphoric acid), make ammonia become nonvolatile ammonium salt, and adopt quartz still ware to carry out secondary or repeatedly distillation, because only contain the water-soluble component of a small amount of energy in glass, after distillation, can access purer water like this, i.e. distilled water repeatedly.The object of adding distilled water is by vacuum system, to take away small-molecule substance in preparation polypropylene composite material, greatly reduces the mist degree of mixture, realizes the good transparency.And utilize the character that distilled water purity is high, impurity is few and boiling point is lower, simple to operate, condition is easily controlled, and is easy to realize the required material transparency.
Above-mentioned compatilizer preferably transparent degree >75%, melting index is 230 ℃/2.16KG in 100-150g/10min(test condition) PP grafted maleic anhydride in scope, can, so that there is better consistency and associativity between each component of moisture polypropylene composite material of the present invention, make whole matrix material more easily obtain desired character like this.
Above-mentioned glass fibre (being glass) can be divided into alkali-free glass fiber, medium-alkali glass fiber and high-alkali glass, uses different glasses can prepare the strongthener of different performance and feature.Prior art is more is to use high-alkali and medium-alkali glass fiber to be combined with white mineral oil to prepare transparent Reinforced Polypropylene, and the present invention is preferably combined with moisture compound system without alkaline glass, can obtain the more excellent high strength under low glass fiber content, the polypropylene of high-clarity.Because alkali metal oxide content is very low in alkali-free glass fiber, be generally not more than 2%, it is minimum that the distilled water adopting with the present invention reacts probability, can farthest reduce mist degree, and comparing with medium-alkali glass fiber with high-alkali glass is optimal selection.
The preferred inside and outside lubricant agent Compositional type of above-mentioned lubricant, and the weight ratio of internal lubricant and external lubricant is 2:(1-2.5).Wherein, internal lubricant is for the frictional force in polymer processing reduces polymer molecule interchain, external lubricant for reducing polymkeric substance in molding process with the frictional force of forming process machinery surface interface, when both ratios are 2:1-2.5 (concrete example is as 2:2.1,2:2.4 etc.), can promote well the fusion of each component in formula system of the present invention, the surface flatness of strongthener and glossiness.In a preferred embodiment, internal lubricant selective oxidation polyethylene wax, external lubricant is selected amide waxe.
The embodiment of the present invention is by being used distilled water, atactic copolymerized polypropene, without alkaline glass, realize transparent glass fibre Reinforced Polypropylene, can, so that material has optimum high-clarity, high strength and low-shrinkage concurrently, be to do to substitute the most suitable material that transparent ABS is done battery cell case.Particularly, the transparency of random copolymerization PP is the highest, for the present invention prepares transparent material, provides the foundation; Adopt repeatedly distilled water, impurity is minimum, again can mixture make process in small molecules volatile matter is taken away, thereby reduced better the mist degree of mixture, improved the material transparency, add in alkali-free glass fiber alkali metal oxide content low, it is minimum that the distilled water adopting with the present invention react probability, further like this reduced mist degree and strengthened the transparency.
Correspondingly, the embodiment of the present invention also provides a kind of preparation method of transparent glass fiber reinforced polypropylene compound material, comprises the following steps:
S01, according to above-mentioned transparent glass fiber reinforced polypropylene compound material formula, take respectively each component;
Described in S02, general, take each component and carry out mixing treatment, obtain mixture;
S03, described mixture is melt extruded, granulation, obtains described transparent glass fiber reinforced polypropylene compound material.
Particularly, each component preferred content in the formula of the transparent glass fiber reinforced polypropylene compound material in above-mentioned steps S01 and formula and kind as described above, in order to save length, do not repeat them here.
In above-mentioned steps S02, each component is carried out the time of mixing treatment and can be adjusted flexibly according to actual production conditions, as long as each component premix fully, if the equipment of mixing can be mixing machine etc.In a preferred embodiment, mixing treatment be by each component (as rotating speed is greater than 300r/min) combination treatment at a high speed 10~15 minutes, each component is mixed.
In above-mentioned steps S03, mixture melt extrude the technique that can adopt this area routine.For each component is better acted synergistically in melt extruding, give transparency and intensity that above-mentioned transparent glass fiber reinforced polypropylene compound material is more excellent, in a preferred embodiment, it is to adopt twin screw extruder to melt extrude that mixture melt extrudes, while extruding, each warm area temperature is controlled at 140-180 ℃, the boiling point of the white mineral oil that this temperature is used well below tradition, but but higher than the boiling point of distilled water, can take away impurity volatile matter by water vapour, guarantee the material transparency.
The concrete transparent glass fiber reinforced polypropylene compound material and preparation method thereof of now take is example, and the present invention is further elaborated.The transparent glass fiber reinforced polypropylene compound material that the present invention proposes, need to use following starting material: PP resin, distilled water, compatilizer, lubricant, glass fibre, wherein, PP selects atactic copolymerized polypropene, and its shock strength is greater than 65J/M.
Wherein, the RE420MO of PP Choice of Resin atactic copolymerized polypropene ,Ru Borealis or the R370Y of Korea S SK; Distilled water is selected repeatedly distilled water; Lubricant is selected oxidized polyethlene wax and the amide waxe of any company; Glass select any company without alkaline glass; The PP grafted maleic anhydride that compatilizer selects Shenzhen Keju New Material Co., Ltd. to produce, the trade mark is 8010-MAH-2.
Embodiment is all used the given raw material of the present invention and preparation method; Each component unit of following examples be all weight percentage (%).
Embodiment 1
By PP resin 91.7, distilled water 0.1, compatilizer 3, lubricant 0.2, glass 5, premix starting material, then mixed raw material is placed in twin screw extruder through melting squeeze, granulation, its extrusion temperature 140-180 ℃.
Embodiment 2
By PP resin 85.55, distilled water 0.15, compatilizer 4, lubricant 0.3, glass 10, premix starting material, then mixed raw material is placed in twin screw extruder through melting squeeze, granulation, its extrusion temperature 140-180 ℃.
Embodiment 3
By PP resin 79.4, distilled water 0.2, compatilizer 5, lubricant 0.4, glass 15, premix starting material, then mixed raw material is placed in twin screw extruder through melting squeeze, granulation, its extrusion temperature 140-180 ℃.
Embodiment 4
By PP resin 73.25, distilled water 0.25, compatilizer 6, lubricant 0.5, glass 20, premix starting material, then mixed raw material is placed in twin screw extruder through melting squeeze, granulation, its extrusion temperature 140-180 ℃.
Embodiment 5
By PP resin 67.1, distilled water 0.3, compatilizer 7, lubricant 0.6, glass 25, premix starting material, then mixed raw material is placed in twin screw extruder through melting squeeze, granulation, its extrusion temperature 140-180 ℃.Performance test:
Tensile strength (units MPa) is tested by ASTMD-638 standard.Specimen types is I type, batten size (mm): (176 ± 2) (length) * (12.6 ± 0.2) (end width) * (3.05 ± 0.2) (thickness), and draw speed is 50mm/min;
Flexural strength and modulus in flexure are tested by ASTMD-790 standard.Specimen types is specimen size (mm): (128 ± 2) * (12.67 ± 0.2) * (3.11 ± 0.2), and rate of bending is 20mm/min;
Socle girder notched Izod impact strength is tested by ASTMD-256 standard.Specimen types is I type, specimen size (mm): (63 ± 2) * (12.45 ± 0.2) * (3.1 ± 0.2); Breach type is category-A, and breach residual thickness is 1.9mm;
Full light transmission rate is tested according to ASTMD-1003, batten thickness 2mm;
Wherein, the unit of shock strength is J/m; The unit of elongation at break, full light transmission rate is all %;
Density is tested according to ASTMD-792.The performance test of embodiment 1-5 is in Table 1:
Table 1
Form (%) |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
PP |
91.7 |
85.55 |
79.4 |
73.25 |
67.1 |
Distilled water |
0.1 |
0.15 |
0.2 |
0.25 |
0.3 |
Compatilizer |
3 |
4 |
5 |
6 |
7 |
Glass fibre |
5 |
10 |
15 |
20 |
25 |
Lubricant |
0.2 |
0.3 |
0.4 |
0.5 |
0.6 |
Shock strength |
90 |
120 |
132 |
140 |
132 |
Tensile strength |
26 |
38 |
48 |
64 |
70 |
Elongation at break |
16.1 |
14.8 |
13.5 |
12.2 |
8.6 |
Flexural strength (MPa) |
35 |
62 |
75 |
93 |
102 |
Modulus in flexure (MPa) |
1400 |
1800 |
2300 |
2650 |
2780 |
Density (g/cm
3)
|
0.93 |
0.96 |
1.00 |
1.04 |
1.08 |
Full light transmission rate (%) |
80 |
76 |
74 |
70 |
65 |
The various aspects of performance that can find out material by table 1 embodiment is balance comparatively, increase along with glass fiber content, the rigidity of material increases, but it is more that transparency reduces, take the density identical with ABS as key index, and during the present invention's 20% glass fiber content, the density of material is identical with ABS, and transmittance is higher, reach 70%, and shock strength reaches maximum value 140J/M.
Take prior art transparent ABS as comparative example (as table 2):
Table 2
From table 2 comparative example, can find out the comparatively approaching of the every mechanical property of transparent ABS and the embodiment of the present invention, utilize the PP matrix material that technical scheme of the present invention makes can substitute transparent ABS, meet the materials demand of battery industry, and cost is compared ABS reduction by 40%.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.