CN103611703B - A kind of using method of combination ultrasonic cleaning device - Google Patents
A kind of using method of combination ultrasonic cleaning device Download PDFInfo
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- CN103611703B CN103611703B CN201310402700.9A CN201310402700A CN103611703B CN 103611703 B CN103611703 B CN 103611703B CN 201310402700 A CN201310402700 A CN 201310402700A CN 103611703 B CN103611703 B CN 103611703B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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Abstract
本发明涉及一种组合式超声波清洗装置的使用方法,该装置包括一台超声波发生器和一套超声波清洗槽组,该超声波清洗槽组是由多种规格超声波清洗槽组合而成,该些超声波清洗槽在择一使用时其侧壁安装有多个超声波探头,该超声波发生器由变频器控制以发出不同功率的超声波,该超声波通过引线分别传送到各个超声波探头,该些超声波探头在超声波清洗槽内产生对待清洗物件进行完全彻底清洗的强力超声波振荡。本发明能够根据待清洗物件的形状和尺寸选择超声波清洗槽组中相适应规格的超声波清洗槽,能够以最佳超声波清洗槽的体积形状和最佳超声波振荡清洗的功率匹配进行超声波振荡清洗,具有高效、经济、节能、环保等优点。
The invention relates to a method for using a combined ultrasonic cleaning device. The device includes an ultrasonic generator and a set of ultrasonic cleaning tanks. The ultrasonic cleaning tank is composed of ultrasonic cleaning tanks of various specifications. There are multiple ultrasonic probes installed on the side wall of the cleaning tank when one is used. The ultrasonic generator is controlled by a frequency converter to emit ultrasonic waves of different powers. The ultrasonic waves are transmitted to each ultrasonic probe through lead wires. A strong ultrasonic vibration is generated in the tank to completely and thoroughly clean the object to be cleaned. According to the shape and size of the object to be cleaned, the present invention can select an ultrasonic cleaning tank with suitable specifications in the ultrasonic cleaning tank group, and can perform ultrasonic vibration cleaning with the volume shape of the optimal ultrasonic cleaning tank and the power matching of the optimal ultrasonic vibration cleaning. High efficiency, economy, energy saving, environmental protection and other advantages.
Description
技术领域 technical field
本发明涉及一种组合式超声波清洗装置及其使用方法,属于超声波清洗领域。 The invention relates to a combined ultrasonic cleaning device and a using method thereof, belonging to the field of ultrasonic cleaning.
背景技术 Background technique
传统超声波清洗机的超声波清洗槽是固定的长方形或正方形,长、宽、高任何一项超过超声波清洗槽尺寸的待清洗物件均无法放入,也无法变形以适应待清洗物件的规格进行清洗,只能另外购买其它规格的超声波清洗机,而对于小物件的清洗,则形成大马拉小车现象,因此对多种规格形状的待清洗物件只能选用多台大小不一的超声波清洗机进行分别清洗,低效、费时且费力,造成极大浪费。 The ultrasonic cleaning tank of the traditional ultrasonic cleaning machine is a fixed rectangle or square, and any item to be cleaned that exceeds the size of the ultrasonic cleaning tank in length, width, and height cannot be placed in, nor can it be deformed to meet the specifications of the object to be cleaned. We can only purchase ultrasonic cleaning machines of other specifications, and for the cleaning of small objects, the phenomenon of large horse-drawn carts is formed. Therefore, for objects to be cleaned of various specifications and shapes, only multiple ultrasonic cleaning machines of different sizes can be used to separate them. Cleaning is inefficient, time-consuming and laborious, resulting in great waste.
发明内容 Contents of the invention
本发明针对上述现有技术存在的问题做出改进,即本发明所要解决的技术问题是提供一种高效、经济、节能、环保的组合式超声波清洗装置及其使用方法。 The present invention makes improvements to the problems existing in the above-mentioned prior art, that is, the technical problem to be solved by the present invention is to provide a high-efficiency, economical, energy-saving, and environment-friendly combined ultrasonic cleaning device and its use method.
为了解决上述技术问题,本发明的技术方案是:一种组合式超声波清洗装置,包括一台超声波发生器和一套超声波清洗槽组,该超声波清洗槽组是由分别用于容纳不同形状和尺寸待清洗物件的多种规格超声波清洗槽组合而成,该些超声波清洗槽在择一使用时其侧壁安装有多个超声波探头,该些超声波探头分别通过引线与超声波发生器相连接,该超声波发生器由变频器控制以发出不同功率的超声波,该超声波通过引线分别传送到各个超声波探头,该些超声波探头在被选中规格的超声波清洗槽内产生对待清洗物件进行完全彻底清洗的强力超声波振荡。 In order to solve the above technical problems, the technical solution of the present invention is: a combined ultrasonic cleaning device, including an ultrasonic generator and a set of ultrasonic cleaning tanks, the ultrasonic cleaning tanks are respectively used to accommodate different shapes and sizes Ultrasonic cleaning tanks of various specifications for objects to be cleaned are combined. When one of these ultrasonic cleaning tanks is used, the side walls are equipped with multiple ultrasonic probes. These ultrasonic probes are connected to the ultrasonic generator through lead wires. The generator is controlled by a frequency converter to emit ultrasonic waves of different powers. The ultrasonic waves are transmitted to the ultrasonic probes through the lead wires. These ultrasonic probes generate powerful ultrasonic vibrations in the ultrasonic cleaning tank of selected specifications to completely and thoroughly clean the objects to be cleaned.
在进一步的技术方案中,该超声波清洗槽组包括长条形超声波清洗槽、工字形超声波清洗槽和圆柱形超声波清洗槽。 In a further technical solution, the ultrasonic cleaning tank group includes a strip-shaped ultrasonic cleaning tank, an I-shaped ultrasonic cleaning tank and a cylindrical ultrasonic cleaning tank.
该组合式超声波清洗装置的使用方法,按以下步骤进行:(1)根据待清洗物件的形状和尺寸选择超声波清洗槽组中相适应规格的超声波清洗槽;(2)在被选中规格的超声波清洗槽的侧壁安装多个超声波探头,并通过引线将各个超声波探头与超声波发生器连接起来;(3)向被选中规格的超声波清洗槽内倒入清洗液,并将待清洗物件浸没在清洗液中;(4)根据待清洗物件的规格和所需清洗程度,通过变频器控制超声波发生器发出不同功率的超声波,该超声波通过引线分别传送到超声波探头,该些超声波探头在被选中规格的超声波清洗槽内产生强力超声波振荡,以对浸没在清洗液中的待清洗物件进行完全彻底的清洗。 The method of using the combined ultrasonic cleaning device is carried out according to the following steps: (1) Select an ultrasonic cleaning tank with a suitable specification in the ultrasonic cleaning tank group according to the shape and size of the object to be cleaned; Multiple ultrasonic probes are installed on the side wall of the tank, and each ultrasonic probe is connected to the ultrasonic generator through a lead wire; (3) Pour cleaning liquid into the ultrasonic cleaning tank of the selected specification, and immerse the object to be cleaned in the cleaning liquid Middle; (4) According to the specifications of the object to be cleaned and the required cleaning degree, the ultrasonic generator is controlled by the frequency converter to emit ultrasonic waves of different powers, and the ultrasonic waves are transmitted to the ultrasonic probes through the lead wires respectively. Powerful ultrasonic vibrations are generated in the cleaning tank to thoroughly clean the items to be cleaned immersed in the cleaning solution.
与传统超声波清洗机相比,本发明具有以下有益效果:本发明能够根据待清洗物件的形状和尺寸选择超声波清洗槽组中相适应规格的超声波清洗槽,能够以最佳超声波清洗槽的体积形状和最佳超声波振荡清洗的功率匹配进行超声波振荡清洗,只需一台组合式超声波清洗装置就能适合各种形状和尺寸物件彻底清洗的要求,具有高效、经济、节能、环保等优点。 Compared with the traditional ultrasonic cleaning machine, the present invention has the following beneficial effects: the present invention can select an ultrasonic cleaning tank with suitable specifications in the ultrasonic cleaning tank group according to the shape and size of the object to be cleaned, and can optimize the volume shape of the ultrasonic cleaning tank Matching the power of the best ultrasonic vibration cleaning for ultrasonic vibration cleaning, only one combined ultrasonic cleaning device can meet the requirements for thorough cleaning of objects of various shapes and sizes, and has the advantages of high efficiency, economy, energy saving, and environmental protection.
下面结合附图和具体实施方式对本发明做进一步详细的说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明 Description of drawings
图1为本发明实施例的原理框图。 Fig. 1 is a functional block diagram of an embodiment of the present invention.
图2为本发明选择使用长条形超声波清洗槽时的结构示意图。 Fig. 2 is a schematic diagram of the structure of the present invention when a strip-shaped ultrasonic cleaning tank is selected.
图3为本发明选择使用工字形超声波清洗槽时的结构示意图。 Fig. 3 is a schematic structural view of the present invention when an I-shaped ultrasonic cleaning tank is selected.
图4为本发明选择使用圆柱形超声波清洗槽时的结构示意图。 Fig. 4 is a schematic diagram of the structure of the present invention when a cylindrical ultrasonic cleaning tank is selected.
图中:1-超声波清洗槽,2-超声波探头,3-引线,4-超声波发生器,5-变频器,6-待清洗物件。 In the figure: 1-ultrasonic cleaning tank, 2-ultrasonic probe, 3-lead wire, 4-ultrasonic generator, 5-frequency converter, 6-object to be cleaned.
具体实施方式 detailed description
如图1~4所示,一种组合式超声波清洗装置,包括一台超声波发生器4和一套超声波清洗槽组,该超声波清洗槽组是由分别用于容纳不同形状和尺寸待清洗物件6的多种规格超声波清洗槽1组合而成,该些超声波清洗槽1在择一使用时其侧壁安装有多个超声波探头2,该些超声波探头2分别通过引线3与超声波发生器4相连接,该超声波发生器4由变频器5控制以发出不同功率的超声波,该超声波通过引线3分别传送到各个超声波探头2,该些超声波探头2在被选中规格的超声波清洗槽1内产生对待清洗物件6进行完全彻底清洗的强力超声波振荡。 As shown in Figures 1 to 4, a combined ultrasonic cleaning device includes an ultrasonic generator 4 and a set of ultrasonic cleaning tanks, the ultrasonic cleaning tanks are respectively used to accommodate objects of different shapes and sizes to be cleaned 6 Ultrasonic cleaning tanks 1 of various specifications are combined. When one of these ultrasonic cleaning tanks 1 is used, a plurality of ultrasonic probes 2 are installed on the side walls, and these ultrasonic probes 2 are respectively connected to the ultrasonic generator 4 through lead wires 3. , the ultrasonic generator 4 is controlled by a frequency converter 5 to emit ultrasonic waves of different powers, and the ultrasonic waves are transmitted to each ultrasonic probe 2 through the lead wire 3, and these ultrasonic probes 2 generate ultrasonic waves in the ultrasonic cleaning tank 1 of the selected specification. 6. Powerful ultrasonic oscillation for complete and thorough cleaning.
在本实施例中,该超声波清洗槽组包括长条形超声波清洗槽、工字形超声波清洗槽、圆柱形超声波清洗槽或其它适合形状的超声波清洗槽。如图2所示,当被选中规格的超声波清洗槽1为长条形超声波清洗槽时,该长条形超声波清洗槽的四周侧壁中间可以分别设置一个超声波探头2,以对长条形的待清洗物件6进行超声波振荡强力清洗。如图3所示,当被选中规格的超声波清洗槽1为工字形超声波清洗槽时,该工字形超声波清洗槽的两端中间可以分别设置一个超声波探头2,以对工字形的待清洗物件6进行超声波振荡强力清洗。如图4所示,当被选中规格的超声波清洗槽1为圆柱形超声波清洗槽,该圆柱形超声波清洗槽1的侧壁可以沿径向对称设置两个超声波探头2,以对圆柱形的待清洗物件6进行超声波振荡强力清洗。 In this embodiment, the ultrasonic cleaning tank group includes a strip-shaped ultrasonic cleaning tank, an I-shaped ultrasonic cleaning tank, a cylindrical ultrasonic cleaning tank or other suitable shapes of ultrasonic cleaning tanks. As shown in Figure 2, when the ultrasonic cleaning tank 1 of the selected specification is a strip-shaped ultrasonic cleaning tank, an ultrasonic probe 2 can be respectively arranged in the middle of the side walls around the strip-shaped ultrasonic cleaning tank to detect the long-strip-shaped ultrasonic cleaning tank. The object 6 to be cleaned is subjected to powerful ultrasonic vibration cleaning. As shown in Figure 3, when the ultrasonic cleaning tank 1 of the selected specification is an I-shaped ultrasonic cleaning tank, an ultrasonic probe 2 can be respectively arranged in the middle of the two ends of the I-shaped ultrasonic cleaning tank to detect the I-shaped object to be cleaned 6 Ultrasonic vibration strong cleaning. As shown in Figure 4, when the ultrasonic cleaning tank 1 of the selected specification is a cylindrical ultrasonic cleaning tank, two ultrasonic probes 2 can be arranged symmetrically along the radial direction on the side wall of the cylindrical ultrasonic cleaning tank 1, so as to The cleaning object 6 is subjected to ultrasonic vibration strong cleaning.
该组合式超声波清洗装置的使用方法,按以下步骤进行:(1)根据待清洗物件6的形状和尺寸选择超声波清洗槽组中相适应规格的超声波清洗槽1;(2)在被选中规格的超声波清洗槽1的侧壁安装多个超声波探头2,并通过引线3将各个超声波探头2与超声波发生器连接起来;(3)向被选中规格的超声波清洗槽1内倒入清洗液,并将待清洗物件6浸没在清洗液中;(4)根据待清洗物件6的规格和所需清洗程度(即污染程度),通过变频器5控制超声波发生器4发出不同功率的超声波,该超声波通过引线3分别传送到超声波探头2,该些超声波探头2在被选中规格的超声波清洗槽1内产生强力超声波振荡,以对浸没在清洗液中的待清洗物件6进行完全彻底的清洗。 The method of using the combined ultrasonic cleaning device is carried out according to the following steps: (1) according to the shape and size of the object 6 to be cleaned, select the ultrasonic cleaning tank 1 of the appropriate specification in the ultrasonic cleaning tank group; (2) select the ultrasonic cleaning tank 1 of the selected specification A plurality of ultrasonic probes 2 are installed on the side wall of the ultrasonic cleaning tank 1, and each ultrasonic probe 2 is connected to the ultrasonic generator through a lead wire 3; (3) Pour cleaning liquid into the ultrasonic cleaning tank 1 of the selected specification, and put The object 6 to be cleaned is submerged in the cleaning solution; (4) According to the specification of the object 6 to be cleaned and the required cleaning degree (that is, the degree of pollution), the ultrasonic generator 4 is controlled by the frequency converter 5 to emit ultrasonic waves of different powers. 3 are sent to the ultrasonic probes 2 respectively, and these ultrasonic probes 2 generate strong ultrasonic vibrations in the ultrasonic cleaning tank 1 of the selected specification, so as to completely and thoroughly clean the object 6 to be cleaned immersed in the cleaning liquid.
以上所述仅为本发明的较佳实施例,凡依本发明申请专利范围所做的均等变化与修饰,皆应属本发明的涵盖范围。 The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
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| DE102015106343A1 (en) * | 2015-04-24 | 2016-10-27 | Weber Ultrasonics Gmbh | Device and method for deburring components by means of ultrasound |
| KR101771527B1 (en) * | 2016-02-16 | 2017-08-29 | 주식회사 이오테크닉스 | Ultrasonic cleaning apparatus and ultrasonic cleaning method using the ultrasonic cleaning apparatus |
| CN109604022B (en) * | 2018-12-24 | 2021-01-15 | 苏州经贸职业技术学院 | Ultrasonic resonance control system |
| CN110769613A (en) * | 2019-11-08 | 2020-02-07 | 深圳天安骏业投资发展(集团)有限公司 | PCBA ultrasonic cleaning system and cleaning method thereof |
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