CN103611287B - Wushu pad of a kind of novel high-strength carpet fabric and preparation method thereof - Google Patents
Wushu pad of a kind of novel high-strength carpet fabric and preparation method thereof Download PDFInfo
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- CN103611287B CN103611287B CN201310670480.8A CN201310670480A CN103611287B CN 103611287 B CN103611287 B CN 103611287B CN 201310670480 A CN201310670480 A CN 201310670480A CN 103611287 B CN103611287 B CN 103611287B
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- Prior art keywords
- base cloth
- layer
- high strength
- carpet
- woven base
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- 239000004744 fabric Substances 0.000 title claims abstract description 74
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 title abstract description 5
- 239000006260 foam Substances 0.000 claims abstract description 25
- 239000000835 fiber Substances 0.000 claims abstract description 14
- 229920001778 nylon Polymers 0.000 claims abstract description 12
- 239000004677 Nylon Substances 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 6
- 150000001875 compounds Chemical class 0.000 claims description 10
- 239000004743 Polypropylene Substances 0.000 claims description 7
- -1 polypropylene Polymers 0.000 claims description 7
- 229920001155 polypropylene Polymers 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 5
- 239000004831 Hot glue Substances 0.000 claims description 4
- 238000004080 punching Methods 0.000 claims description 4
- 239000007943 implant Substances 0.000 abstract 1
- 238000010309 melting process Methods 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006253 efflorescence Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 206010037844 rash Diseases 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Landscapes
- Carpets (AREA)
Abstract
Novel wushu pad that the invention discloses a kind of high strength carpet fabric and preparation method thereof, implants carpet flocking base cloth by fiber, form tufted carpet layer; Nylon net cloth is placed between two-layer nonwoven, is combined into high strength non-woven base cloth; Tufted carpet layer and high strength non-woven base cloth are combined into an entirety by hot melting process; Be combined with each other on the downside of non-woven base cloth layer with foam layer; Finally foam layer is cut into and be bonded in bar blocks arranged in parallel on the downside of high strength non-woven base cloth.Its structure is simple, and easily, product cost is low, and production efficiency is high, and result of use is good in preparation, and durability is strong, and resistance to impact is good, effectively ensures the stationarity in Athletes process and security, is suitable for wide popularization and application.
Description
Technical field
The present invention relates to sporting goods field, particularly a kind of wushu pad and preparation method thereof of high strength carpet fabric.
Background technology
Along with the development of sports, the movement difficulty of wushu project is increasing, and for sportsman, danger coefficient is also more and more higher, and therefore, the requirement for protection wushu pad is also more and more higher.Wushu pad needs enough buffer capacities and non-skid property; could avoid injured by Protection of the sportsman to greatest extent; but; current Wushu competition or train wushu mat structure used very complicated; assembled by four major parts such as carpet (lid is single), flexible layer, clamping plate, elastic layer; install extremely complicated, and surface buffer effect is bad.The wushu pad adopting this structure and material to make can only reach the basic demand of international military standard, and it is loose to have used easy recurring structure of a specified duration, and each position elasticity is irregular, comfort level differs, thus affects the performance of sportsman's technical merit.
In order to ensure overall appearance and the durability of wushu pad, martial arts ground surface adopts carpet single as lid mostly, and this carpet all adopts the plane materiel of tufted pile structure, with woven cloth, calcium powder glue or other hard powdered adhesive as substrate, but, because the hard powdered adhesives such as calcium powder glue run into easily loose or efflorescence after impact, thus directly affects overall aesthetics and the durability in place.
Summary of the invention
The object of the invention is to make up the deficiencies in the prior art, provide that a kind of structure is simple, easy to use, the novel wushu pad of the carpet fabric of high strength and preparation method thereof.
For realizing above-mentioned technical purpose, the present invention is achieved through the following technical solutions:
A novel wushu pad for high strength carpet fabric, is characterized in that: it is provided with tufted carpet layer, high strength non-woven base cloth and foam layer from top to bottom successively; Described tufted carpet layer is connected by hot melt adhesive with high strength non-woven base cloth; Described high strength non-woven base cloth and foam layer flame are complex as a whole; Described foam layer is cut into some parallel bar blocks on high strength non-woven base cloth.
Tufted carpet layer described above comprises carpet surface, carpet flocking base cloth; High strength non-woven base cloth is made up of nonwoven layer setting up and down, nylon net cloth, nonwoven layer compound.
Carpet surface described above adopts high-strength nylon fiber, polypropylene fibre or polyster fibre, and carpet flocking base cloth and nonwoven layer all adopt high-tenacity polypropylene fiber.
A preparation method for the novel wushu pad of high strength carpet fabric, comprises the steps:
(1) by special flocking apparatus, fiber is implanted carpet flocking base cloth, flocking needle, apart from being 1/10-5/64 inch, forms tufted carpet layer;
(2) nylon net cloth is placed between two-layer nonwoven, by high frequency needle punching combination process, makes three layers of cloth become the high strength non-woven base cloth of one deck entirety;
(3) under the effect of hot-fusible high-molecular training Compound Technology, tufted carpet layer and high strength non-woven base cloth are bonded as a whole;
(4) under the effect of flame, be combined with each other on the downside of non-woven base cloth layer with foam layer;
(5) by the foam layer with non-woven base cloth layer compound, upwards cut by downside, make foam layer be that bar blocks arranged in parallel is bonded on the downside of high strength non-woven base cloth.
The present invention has following beneficial effect: form high strength tufted carpet after tufted carpet layer is combined with high strength non-woven base cloth, improve the bulk strength of carpet; Foam layer is compound on the downside of high strength non-woven base cloth with the form of parallel bar blocks, has good shock-absorbing capacity, is convenient to the curling of novel wushu pad, conveniently deposits and carry, and reduces its daily protection engaged position; It, by techniques such as flocking, high frequency needle punching, hot-fusible high-molecular shaping compounds, improves the comprehensive strength of wushu pad, extends the service life of wushu pad; Its structure is simple, and easily, product cost is low, and production efficiency is high, and result of use is good in preparation, and durability is strong, and resistance to impact is good, effectively ensures the stationarity in Athletes process and security, is suitable for wide popularization and application.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the sectional drawing of high strength non-woven base cloth and foam layer.
Fig. 3 be the present invention curling time schematic diagram.
In figure, 1, carpet surface, 2, carpet flocking base cloth, 3, nonwoven layer a, 4, nylon net cloth, 5, nonwoven layer b, 6 foam layers, 7, joint-cutting, A, tufted carpet layer, B, high strength non-woven base cloth.
Detailed description of the invention
Shown in Fig. 1,2, the wushu pad of novel high-strength carpet fabric provided by the invention, is followed successively by tufted carpet layer A, high strength non-woven base cloth B and foam layer 6 from top to bottom; Described tufted carpet layer A is connected by hot melt adhesive with high strength non-woven base cloth B; Described high strength non-woven base cloth B and foam layer 6 flame are complex as a whole; Described foam layer 6 carries out water and cuts on base cloth layer, and foam layer 6 is divided into some parallel bar blocks by joint-cutting 7.Described tufted carpet layer A comprises carpet surface 1, carpet flocking base cloth 2; High strength non-woven base cloth B is made up of nonwoven layer a3 setting up and down, nylon net cloth 4, nonwoven layer b5 compound; Described carpet surface 1 adopts high-strength nylon fiber, polypropylene fibre or polyster fibre, and carpet flocking base cloth 2, nonwoven layer a3 and nonwoven layer b5 all adopt high-tenacity polypropylene fiber.
Shown in Fig. 2,3, because foam layer 6 is cut into some striped blocks, when curling wushu pad, there is angle by joint-cutting 7 in each stick, carries out curling with tufted carpet layer A and high strength non-woven base cloth B.
The preparation technology of the wushu pad of above-mentioned novel high-strength carpet fabric is as follows:
(1) select high-strength nylon fiber, polypropylene fibre or polyster fibre as carpet surface 1, implanted carpet flocking base cloth 2 by special flocking apparatus, form tufted carpet layer A;
(2) nylon net cloth 4 is placed between nonwoven layer a3 and nonwoven layer b5, by high frequency needle punching combination process, makes three layers of cloth be complex as the high strength non-woven base cloth B of one deck entirety;
(3) at the upper surface of high strength non-woven base cloth B, by adopting hot-fusible high-molecular training Compound Technology, its upper surface instantaneous temperature is made to reach 260 ~ 290 DEG C, tufted carpet layer A and high strength non-woven base cloth B is bonded together by pressure roller, tack temperature is 260 ~ 290 DEG C, bond as a whole after become high strength tufted carpet;
(4) under the effect of flame, high strength non-woven base cloth B and foam layer 6 are combined with each other;
(5) foam layer 6 is carried out water by downside to cut, make foam layer 6 become bar blocks arranged in parallel and be bonded on the downside of high strength non-woven base cloth B, namely become the wushu pad of novel high-strength carpet fabric.
Claims (2)
1. a novel wushu pad for high strength carpet fabric, is characterized in that: it is provided with tufted carpet layer, high strength non-woven base cloth and foam layer from top to bottom successively; Described tufted carpet layer is connected by hot melt adhesive with high strength non-woven base cloth; Described high strength non-woven base cloth and foam layer flame are complex as a whole; Described foam layer is cut into some parallel bar blocks on high strength non-woven base cloth; Described tufted carpet layer comprises carpet surface, carpet flocking base cloth; High strength non-woven base cloth is made up of nonwoven layer setting up and down, nylon net cloth, nonwoven layer compound; Described carpet surface adopts high-strength nylon fiber, polypropylene fibre or polyster fibre, and carpet flocking base cloth and nonwoven layer all adopt high-tenacity polypropylene fiber.
2. a preparation method for the novel wushu pad of high strength carpet fabric, it is characterized in that, it comprises the steps:
(1) by special flocking apparatus, fiber is implanted carpet flocking base cloth, flocking needle, apart from being 1/10-5/64 inch, forms tufted carpet layer;
(2) nylon net cloth is placed between two-layer nonwoven, by high frequency needle punching combination process, makes three layers of cloth become the high strength non-woven base cloth of one deck entirety;
(3) under the effect of hot-fusible high-molecular training Compound Technology, bond as a whole by tufted carpet layer and high strength non-woven base cloth, hot melt adhesive temperature is 260 DEG C ~ 290 DEG C;
(4) under the effect of flame, be combined with each other on the downside of non-woven base cloth layer with foam layer;
(5) by the foam layer with non-woven base cloth layer compound, upwards cut by downside, make foam layer be that bar blocks arranged in parallel is bonded on the downside of high strength non-woven base cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310670480.8A CN103611287B (en) | 2013-12-10 | 2013-12-10 | Wushu pad of a kind of novel high-strength carpet fabric and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310670480.8A CN103611287B (en) | 2013-12-10 | 2013-12-10 | Wushu pad of a kind of novel high-strength carpet fabric and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103611287A CN103611287A (en) | 2014-03-05 |
| CN103611287B true CN103611287B (en) | 2015-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310670480.8A Expired - Fee Related CN103611287B (en) | 2013-12-10 | 2013-12-10 | Wushu pad of a kind of novel high-strength carpet fabric and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110327614B (en) * | 2019-06-28 | 2020-09-01 | 山东泰山体育器材有限公司 | Cover sheet for wrestling competition field and processing method thereof |
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| CN1586368A (en) * | 2004-07-14 | 2005-03-02 | 上海巨东静音环保方块地毯有限公司 | Method for producing environmental protection soft bottom carpet |
| JP2005211104A (en) * | 2004-01-27 | 2005-08-11 | Suminoe Textile Co Ltd | Cushionable tile carpet with excellent safety against burning and production method thereof |
| CN1906355A (en) * | 2003-11-20 | 2007-01-31 | 肖氏工业集团公司 | Carpet structure with plastomeric foam backing |
| CN1919116A (en) * | 2000-11-24 | 2007-02-28 | 美利肯公司 | Textile product and method |
| AU2008202472A1 (en) * | 2007-09-10 | 2009-03-26 | Interface Aust Pty Limited | Method and apparatus to apply a cushion underlay to carpet |
| CN201510081U (en) * | 2009-02-18 | 2010-06-23 | 宋扬轲 | Electrostatic flocking carpet |
| CN102824722A (en) * | 2012-09-13 | 2012-12-19 | 飞乐克斯（山东）体育有限责任公司 | Integral exercise mat of leather fabric and preparation method for integral exercise mat |
| CN103181711A (en) * | 2013-05-04 | 2013-07-03 | 吉林省天雅地毯有限公司 | Novel environmental-friendly tufted rug |
| CN203168788U (en) * | 2013-03-04 | 2013-09-04 | 杭州美帝亚海绵胶垫有限公司 | High-comfort carpet rubber mat |
| CN203620221U (en) * | 2013-12-10 | 2014-06-04 | 泰山体育产业集团有限公司 | Novel martial arts mat employing high-strength carpet fabrics |
-
2013
- 2013-12-10 CN CN201310670480.8A patent/CN103611287B/en not_active Expired - Fee Related
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1919116A (en) * | 2000-11-24 | 2007-02-28 | 美利肯公司 | Textile product and method |
| CN1906355A (en) * | 2003-11-20 | 2007-01-31 | 肖氏工业集团公司 | Carpet structure with plastomeric foam backing |
| JP2005211104A (en) * | 2004-01-27 | 2005-08-11 | Suminoe Textile Co Ltd | Cushionable tile carpet with excellent safety against burning and production method thereof |
| CN1586368A (en) * | 2004-07-14 | 2005-03-02 | 上海巨东静音环保方块地毯有限公司 | Method for producing environmental protection soft bottom carpet |
| AU2008202472A1 (en) * | 2007-09-10 | 2009-03-26 | Interface Aust Pty Limited | Method and apparatus to apply a cushion underlay to carpet |
| CN201510081U (en) * | 2009-02-18 | 2010-06-23 | 宋扬轲 | Electrostatic flocking carpet |
| CN102824722A (en) * | 2012-09-13 | 2012-12-19 | 飞乐克斯（山东）体育有限责任公司 | Integral exercise mat of leather fabric and preparation method for integral exercise mat |
| CN203168788U (en) * | 2013-03-04 | 2013-09-04 | 杭州美帝亚海绵胶垫有限公司 | High-comfort carpet rubber mat |
| CN103181711A (en) * | 2013-05-04 | 2013-07-03 | 吉林省天雅地毯有限公司 | Novel environmental-friendly tufted rug |
| CN203620221U (en) * | 2013-12-10 | 2014-06-04 | 泰山体育产业集团有限公司 | Novel martial arts mat employing high-strength carpet fabrics |
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| Publication number | Publication date |
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| CN103611287A (en) | 2014-03-05 |
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Granted publication date: 20151202 |