CN103611287A - Novel high-strength martial art cushion with carpet shell fabric and preparation method thereof - Google Patents
Novel high-strength martial art cushion with carpet shell fabric and preparation method thereof Download PDFInfo
- Publication number
- CN103611287A CN103611287A CN201310670480.8A CN201310670480A CN103611287A CN 103611287 A CN103611287 A CN 103611287A CN 201310670480 A CN201310670480 A CN 201310670480A CN 103611287 A CN103611287 A CN 103611287A
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- Prior art keywords
- base cloth
- carpet
- layer
- high strength
- woven base
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- 239000004744 fabric Substances 0.000 title claims abstract description 76
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 title abstract description 7
- 239000000835 fiber Substances 0.000 claims abstract description 14
- 229920001778 nylon Polymers 0.000 claims abstract description 12
- 239000004677 Nylon Substances 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000005520 cutting process Methods 0.000 claims abstract description 6
- 230000000694 effects Effects 0.000 claims abstract description 6
- 239000006260 foam Substances 0.000 claims description 23
- 150000001875 compounds Chemical group 0.000 claims description 10
- 239000004743 Polypropylene Substances 0.000 claims description 7
- -1 polypropylene Polymers 0.000 claims description 7
- 229920001155 polypropylene Polymers 0.000 claims description 7
- 238000005516 engineering process Methods 0.000 claims description 5
- 239000004831 Hot glue Substances 0.000 claims description 4
- 238000004080 punching Methods 0.000 claims description 4
- 239000004033 plastic Substances 0.000 abstract 2
- 239000012943 hotmelt Substances 0.000 abstract 1
- 239000004745 nonwoven fabric Substances 0.000 abstract 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006253 efflorescence Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 206010037844 rash Diseases 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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Abstract
The invention discloses a novel high-strength martial art cushion with a carpet shell fabric and a preparation method thereof. The preparation method comprises the following steps: implanting fibers into carpet flocking base cloth to form a tufted carpet layer; putting a nylon net between two non-woven fabrics for combining to form high-strength non-woven base cloth; combining the tufted carpet layer and the high-strength non-woven base cloth by a hot-melt process; combining the lower side of the non-woven base cloth and a foamed plastic layer; and finally, cutting the foamed plastic layer into strip-shaped blocks which are arranged in parallel and are stuck onto the lower side of the high-strength non-woven base cloth. The novel high-strength martial art cushion is simple in structure, easy to prepare, low in production cost, high in durability and good in impact resistance and has a good using effect, and the production efficiency is high; the stability and the safety in a motion process of athletes are guaranteed effectively; the novel high-strength martial art cushion is suitable for wide popularization and application.
Description
Technical field
The present invention relates to sporting goods field, particularly wushu pad of a kind of high strength carpet fabric and preparation method thereof.
Background technology
Along with the development of sports, the movement difficulty of wushu project is increasing, and for sportsman, danger coefficient is also more and more higher, therefore, also more and more higher with the requirement of wushu pad for protection.Wushu pad need to have enough buffer capacities and non-skid property; Protection of the sportsman avoids injured to greatest extent; but; at present Wushu competition or train wushu mat structure used very complicated; by four major parts such as carpet (lid is single), flexible layer, clamping plate, elastic layers, assembled; extremely complexity is installed, and surperficial buffering effect is bad.Adopt wushu pad that this structure and material is made can only reach the basic demand of international military standard, use easy recurring structure of a specified duration loose, each position elasticity is irregular, comfort level differs, thereby affects the performance of sportsman's technical merit.
In order to guarantee overall appearance and the durability of wushu pad, martial arts ground surface adopts carpet single as lid mostly, and this carpet all adopts the plane materiel of tufted pile structure, with woven cloth, calcium powder glue or other hard powdered adhesive as substrate, but, because the hard powdered adhesives such as calcium powder glue run into, impact rear easily loose or efflorescence, thereby directly affected overall aesthetics and the durability in place.
Summary of the invention
The object of the invention is to make up the deficiencies in the prior art, novel wushu pad of a kind of simple in structure, easy to use, high-intensity carpet fabric and preparation method thereof is provided.
For realizing above-mentioned technical purpose, the present invention is achieved through the following technical solutions:
A novel wushu pad for high strength carpet fabric, is characterized in that: it is provided with tufted carpet layer, high strength non-woven base cloth and foam layer from top to bottom successively; Described tufted carpet layer is connected by hot melt adhesive with high strength non-woven base cloth; Described high strength non-woven base cloth and foam layer flame are complex as a whole; Described foam layer is cut into some parallel bar blocks on high strength non-woven base cloth.
Tufted carpet layer described above comprises carpet surface, carpet flocking base cloth; High strength non-woven base cloth by nonwoven layer setting up and down, nylon net cloth, nonwoven layer is compound forms.
Carpet surface described above adopts high-strength nylon fiber, polypropylene fibre or polyster fibre, and carpet flocking base cloth and nonwoven layer all adopt high-tenacity polypropylene fiber.
A preparation method for the novel wushu pad of high strength carpet fabric, comprises the steps:
(1) by special-purpose flocking apparatus, fiber is implanted to carpet flocking base cloth, flocking needle, apart from being 1/10-5/64 inch, forms tufted carpet layer;
(2) nylon net cloth is placed between two-layer nonwoven, by high frequency needle punching combination process, makes three layers of cloth become the high strength non-woven base cloth of one deck integral body;
(3) under the effect of hot-fusible high-molecular training Compound Technology, tufted carpet layer and high strength non-woven base cloth is bonding as a whole;
(4), under the effect of flame, non-woven base cloth layer downside and foam layer are combined with each other;
(5), by the foam layer compound with non-woven base cloth layer, by upwards cutting of downside, the bar blocks that foam layer is be arranged in parallel is bonded in high strength non-woven base cloth downside.
The present invention has following beneficial effect: tufted carpet layer is combined rear formation high strength tufted carpet with high strength non-woven base cloth, has promoted the bulk strength of carpet; Foam layer is compound in high strength non-woven base cloth downside with the form of parallel bar blocks, has good shock-absorbing capacity, is convenient to the curling of novel wushu pad, conveniently deposits and carries, and reduces its daily protection engaged position; It has promoted the comprehensive strength of wushu pad by the technique such as flocking, high frequency needle punching, hot-fusible high-molecular shaping be compound, has extended the service life of wushu pad; It is simple in structure, and easily, product cost is low in preparation, and production efficiency is high, and result of use is good, and durability is strong, and resistance to impact is good, effectively guarantees stationarity and security in Athletes process, is suitable for wide popularization and application.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the sectional drawing of high strength non-woven base cloth and foam layer.
Fig. 3 is the schematic diagram of the present invention when curling.
In figure, 1, carpet surface, 2, carpet flocking base cloth, 3, nonwoven layer a, 4, nylon net cloth, 5, nonwoven layer b, 6 foam layers, 7, joint-cutting, A, tufted carpet layer, B, high strength non-woven base cloth.
The specific embodiment
Shown in Fig. 1,2, the wushu pad of novel high-strength carpet fabric provided by the invention, is followed successively by tufted carpet layer A, high strength non-woven base cloth B and foam layer 6 from top to bottom; Described tufted carpet layer A is connected by hot melt adhesive with high strength non-woven base cloth B; Described high strength non-woven base cloth B and foam layer 6 flames are complex as a whole; Described foam layer 6 carries out water on base cloth layer to be cut, and joint-cutting 7 is divided into some parallel bar blocks by foam layer 6.Described tufted carpet layer A comprises carpet surface 1, carpet flocking base cloth 2; High strength non-woven base cloth B by nonwoven layer a3 setting up and down, nylon net cloth 4, nonwoven layer b5 is compound forms; Described carpet surface 1 adopts high-strength nylon fiber, polypropylene fibre or polyster fibre, and carpet flocking base cloth 2, nonwoven layer a3 and nonwoven layer b5 all adopt high-tenacity polypropylene fiber.
Shown in Fig. 2,3, because foam layer 6 is cut into some striped blocks, when curling wushu pad, can there is angle by joint-cutting 7 in each stick, with tufted carpet layer A and high strength non-woven base cloth B, carry out curling.
The preparation technology of the wushu pad of above-mentioned novel high-strength carpet fabric is as follows:
(1) select high-strength nylon fiber, polypropylene fibre or polyster fibre as carpet surface 1, by special-purpose flocking apparatus, implanted carpet flocking base cloth 2, form tufted carpet layer A;
(2) nylon net cloth 4 is placed between nonwoven layer a3 and nonwoven layer b5, by high frequency needle punching combination process, makes three layers of cloth be complex as the high strength non-woven base cloth B of one deck integral body;
(3) at the upper surface of high strength non-woven base cloth B, by adopting hot-fusible high-molecular training Compound Technology, make its upper surface instantaneous temperature reach 260～290 ℃, tufted carpet layer A and high strength non-woven base cloth B are bonded together by pressure roller, tack temperature is 260～290 ℃, bondingly becomes high strength tufted carpet after as a whole;
(4), under the effect of flame, high strength non-woven base cloth B and foam layer 6 are combined with each other;
(5) foam layer 6 is carried out to water by downside and cut, make foam layer 6 become the bar blocks being arranged in parallel and be bonded in high strength non-woven base cloth B downside, become the wushu pad of novel high-strength carpet fabric.
Claims (5)
1. a novel wushu pad for high strength carpet fabric, is characterized in that: it is provided with tufted carpet layer, high strength non-woven base cloth and foam layer from top to bottom successively; Described tufted carpet layer is connected by hot melt adhesive with high strength non-woven base cloth; Described high strength non-woven base cloth and foam layer flame are complex as a whole; Described foam layer is cut into some parallel bar blocks on high strength non-woven base cloth.
2. the novel wushu pad of a kind of high strength carpet fabric according to claim 1, is characterized in that: described tufted carpet layer comprises carpet surface, carpet flocking base cloth; High strength non-woven base cloth by nonwoven layer setting up and down, nylon net cloth, nonwoven layer is compound forms.
3. the novel wushu pad of a kind of high strength carpet fabric according to claim 2, is characterized in that: described carpet surface adopts high-strength nylon fiber, polypropylene fibre or polyster fibre, and carpet flocking base cloth and nonwoven layer all adopt high-tenacity polypropylene fiber.
4. a preparation method for the novel wushu pad of high strength carpet fabric, is characterized in that, it comprises the steps:
(1) by special-purpose flocking apparatus, fiber is implanted to carpet flocking base cloth, flocking needle, apart from being 1/10-5/64 inch, forms tufted carpet layer;
(2) nylon net cloth is placed between two-layer nonwoven, by high frequency needle punching combination process, makes three layers of cloth become the high strength non-woven base cloth of one deck integral body;
(3) under the effect of hot-fusible high-molecular training Compound Technology, tufted carpet layer and high strength non-woven base cloth is bonding as a whole;
(4), under the effect of flame, non-woven base cloth layer downside and foam layer are combined with each other;
(5), by the foam layer compound with non-woven base cloth layer, by upwards cutting of downside, the bar blocks that foam layer is be arranged in parallel is bonded in high strength non-woven base cloth downside.
5. the preparation method of the novel wushu pad of a kind of high strength carpet fabric as claimed in claim 4, is characterized in that, the hot melt adhesive temperature in step 3 is 260 ℃～290 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310670480.8A CN103611287B (en) | 2013-12-10 | 2013-12-10 | Wushu pad of a kind of novel high-strength carpet fabric and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310670480.8A CN103611287B (en) | 2013-12-10 | 2013-12-10 | Wushu pad of a kind of novel high-strength carpet fabric and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103611287A true CN103611287A (en) | 2014-03-05 |
| CN103611287B CN103611287B (en) | 2015-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310670480.8A Expired - Fee Related CN103611287B (en) | 2013-12-10 | 2013-12-10 | Wushu pad of a kind of novel high-strength carpet fabric and preparation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110327614A (en) * | 2019-06-28 | 2019-10-15 | 山东泰山体育器材有限公司 | A kind of wrestling match place sheet and its processing method |
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| CN1919116A (en) * | 2000-11-24 | 2007-02-28 | 美利肯公司 | Textile product and method |
| AU2008202472A1 (en) * | 2007-09-10 | 2009-03-26 | Interface Aust Pty Limited | Method and apparatus to apply a cushion underlay to carpet |
| CN201510081U (en) * | 2009-02-18 | 2010-06-23 | 宋扬轲 | Electrostatic flocking carpet |
| CN102824722A (en) * | 2012-09-13 | 2012-12-19 | 飞乐克斯（山东）体育有限责任公司 | Integral exercise mat of leather fabric and preparation method for integral exercise mat |
| CN103181711A (en) * | 2013-05-04 | 2013-07-03 | 吉林省天雅地毯有限公司 | Novel environmental-friendly tufted rug |
| CN203168788U (en) * | 2013-03-04 | 2013-09-04 | 杭州美帝亚海绵胶垫有限公司 | High-comfort carpet rubber mat |
| CN203620221U (en) * | 2013-12-10 | 2014-06-04 | 泰山体育产业集团有限公司 | Novel martial arts mat employing high-strength carpet fabrics |
-
2013
- 2013-12-10 CN CN201310670480.8A patent/CN103611287B/en not_active Expired - Fee Related
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1919116A (en) * | 2000-11-24 | 2007-02-28 | 美利肯公司 | Textile product and method |
| CN1906355A (en) * | 2003-11-20 | 2007-01-31 | 肖氏工业集团公司 | Carpet structure with plastomeric foam backing |
| JP2005211104A (en) * | 2004-01-27 | 2005-08-11 | Suminoe Textile Co Ltd | Cushionable tile carpet with excellent safety against burning and production method thereof |
| CN1586368A (en) * | 2004-07-14 | 2005-03-02 | 上海巨东静音环保方块地毯有限公司 | Method for producing environmental protection soft bottom carpet |
| AU2008202472A1 (en) * | 2007-09-10 | 2009-03-26 | Interface Aust Pty Limited | Method and apparatus to apply a cushion underlay to carpet |
| CN201510081U (en) * | 2009-02-18 | 2010-06-23 | 宋扬轲 | Electrostatic flocking carpet |
| CN102824722A (en) * | 2012-09-13 | 2012-12-19 | 飞乐克斯（山东）体育有限责任公司 | Integral exercise mat of leather fabric and preparation method for integral exercise mat |
| CN203168788U (en) * | 2013-03-04 | 2013-09-04 | 杭州美帝亚海绵胶垫有限公司 | High-comfort carpet rubber mat |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110327614A (en) * | 2019-06-28 | 2019-10-15 | 山东泰山体育器材有限公司 | A kind of wrestling match place sheet and its processing method |
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| Publication number | Publication date |
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| CN103611287B (en) | 2015-12-02 |
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