CN103610236A - Processing method for pattern-printed socks - Google Patents
Processing method for pattern-printed socks Download PDFInfo
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- CN103610236A CN103610236A CN201310654726.2A CN201310654726A CN103610236A CN 103610236 A CN103610236 A CN 103610236A CN 201310654726 A CN201310654726 A CN 201310654726A CN 103610236 A CN103610236 A CN 103610236A
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Abstract
The invention discloses a processing method for pattern-printed socks. The processing method comprises the following steps that 1), sock design is conducted; 2), sock raw materials are ordered; 3), socks before the pattern-printing process are produced: embryo socks before the pattern-processing process are produced according to design requirements; 4), the sock-weaving technology is formulated; 5), the pattern-printing paper production technology is formulated; 6), the pattern-printing temperature, the pattern-printing time and the production method are formulated; 7), pairing and testing are conducted: defective socks are removed, and the socks meeting the quality requirements are paired and packaged. According to the pattern-printed socks, the high-quality thermal dye sublimation gas-dyeing colorful printing ink is adopted, and is printed on transfer film paper through an ink-jet printer or an engraving printer; the embryo socks are fixed to aluminum plates through leather rings, and the transfer film paper is fixed to the socks through tape, so that patterns of the socks are more elegant and attractive, a user can wear the socks comfortably, pollution to the environment during the dyeing process is reduced, the cost is lowered, and the quality of the socks is favored and admired by domestic and foreign consumers.
Description
Technical field
The present invention relates to socks, particularly relate to a kind of processing method of printed hosiery.
Background technology
Prior art is to adopt oil/water ink on silk screen, to form after multicolor patterns, again by silk screen directly to Transfer printing for socks, this stamp socks launch after dress, always there is the dark or colourless broken line/seam not consistent with the texture of printed floral designs, and print off the multicolor patterns coming and harden because ink is dry and hard, dyeing process also produces air pollution; Its reason is to have defect in ink and processing technology, ink is bitten or blocked up accumulation in socks face bending place, cause the texture of ink film microcosmic thickness distribution and multicolor patterns seriously to be misfitted, form nothing or dark broken line/seam, aesthetic property and the comfortableness of impact dress, can not adapt to the consumption that the people improve day by day requires the sale of horizontal ，Ye Gei businessman and producer to bring negative effect.The patent No. is 02142346.6, name is called the patent of " many pattern transfer of multicolour figured stockings and dyeing and printing process thereof ", adopt ordinary hot sublimation (transfer) printing be by embryo ankle socks on stainless steel socks plate, then transfer film paper is placed on embryo socks, temperature general control is at 1 °-210 °; Time is controlled at 1 second-30 seconds, technique is not meticulous, the examination of same kind is scalded, the effect that there will be like this calico paper of same quality to be transferred to after embryo socks at different temperature and times in production process is seriously inconsistent, socks are different in size causing after high temperature seal scalds, stamp position is unfixing, adds and can be offset man-hour, and product are blamed control.Stainless steel socks plate production cost is too high in addition, is not suitable for producing in enormous quantities.
Summary of the invention
Object of the present invention is exactly the processing method that a kind of printed hosiery will be provided, and it can overcome the above defect that prior art exists.The object of the present invention is achieved like this, and a kind of processing method of printed hosiery, is characterized in that: procedure of processing is as follows:
1). socks design:
According to the market demand, design various fashionable colors and pattern and stamp socks style;
2). the socks ordering of raw materials:
3). before stamp, socks are produced:
According to embryo socks before designing requirement production stamp;
4). formulate and knit socks technique:
Technical staff formulates scientific and reasonable socks weaving process according to the sample of confirming;
5). formulate calico paper production technology:
6). formulate stamp temperature, stamp time and production method;
7). pairing, check: defect ware is rejected to the product matching and packaging conforming to quality requirements.
Described step 2). socks raw material is to order according to designing requirement, mainly contains cotton yarn, natural fiber yarn, containing mixed yarn and the full man-made fibre yarn of chemical fibre, and auxiliary material is the spandex of high-tension;
Described step 4). it is as follows to knit socks technique:
A. formulate socks article No.: according to each different style, set numbering, so that distinguish;
B. select to weave type: have single needle and crosspointer jacquard weave or plain color hosiery machine; Pin number divide 48 pins, 56 pins, 60 pins, 72 pins, 84 pins, 96,, 108 pins, 120 pins, 144 pins, 168 pins, 200 pins; According to designing requirement, select;
C. use major-minor raw material: according to designing requirement in step 2) in select;
D. formulate following process: finished size;
Upper system overall length cm:
The high cm of rib collar:
The wide cm of rib collar:
The wide cm of upper system:
The horizontal cm that draws of rib collar:
The horizontal cm that draws of upper system:
E. formulate lower machine size:
The horizontal cm that draws of stocking blank:
Socks body vertical pulling cm:
The horizontal cm that draws of socks body:
F. select chain on footwear machine to arrange: according to different socks sizes, to arrange different with flower type;
G. margin to seam form: have machine margin to seam and manual margin to seam, determine according to customer requirement;
O. setting temperature: 100-250 degree, shaping time: 1-20 minute, the stereotype plate of use number is different with stocking leg size according to the sole of customer requirement socks, makes special sizing socks plate, in special steam forming machine, shapes.Described step 5). calico paper production technology, adopt the high-quality heat sublimation gas color ink that dyes, select Spray China ink printer, block printing machine, a kind of equipment wherein, be imprinted on transfer film paper, after adding ink and equipment and suspending and restart, increase Spray wiping frequency, guarantee product quality;
Described step 6). formulate stamp temperature, stamp time and production method: first embryo socks are fixed on aluminium sheet with apron, adhesive tape is fixed on transfer film paper on socks, then according to different patterns and the examination of socks raw material, scald, the strict accurate temperature and time of controlling, according to different socks raw materials, temperature general control is at 1 °-230 °; Time is controlled at 1 second-30 seconds, guarantees that product and sample are in integrality, colour consistency and the designing requirement of socks symbol for dimensioning of pattern position.
The product that the present invention produces, owing to adopting the high-quality heat sublimation gas color ink that dyes, is selected Spray China ink printer, block printing machine, and a kind of equipment wherein, is imprinted on transfer film paper; Embryo socks are fixed on aluminium sheet with apron, and adhesive tape is fixed on transfer film paper on socks, makes the decorative pattern elegance more attractive in appearance of socks, and dress is soft comfortable, in dyeing process, also reduced the pollution to environment, reduced cost, product quality has been subject to domestic and international consumer's favor.
The specific embodiment
A processing method for printed hosiery,
Concrete implementation step is as follows:
1). socks design
According to the market demand, design various fashionable colors and pattern and stamp socks style;
2). the socks ordering of raw materials
According to designing requirement, ordering corresponding main material is the natural fiber yarns such as cotton yarn or the mixed yarn that contains chemical fibre and full man-made fibre yarn, and auxiliary material is the spandex of high-tension;
3). before stamp, socks are produced
According to embryo socks before designing requirement production stamp;
4). formulate and knit socks technique
Technical staff formulates scientific and reasonable socks weaving process according to the sample of confirming
A. socks article No.: be the numbering of setting according to each different style, so that distinguish;
B. select type to have single needle and crosspointer jacquard weave or plain color hosiery machine, pin number divide 48 pins, 56 pins, 60 pins, 72 pins, 84 pins, 96,, 108 pins, 120 pins, 144 pins, 168 pins, 200 pins; According to designing requirement, select;
C. use major-minor raw material: according to designing requirement in step 2) in select;
D. formulate process: finished size;
Long (overall length) cm of upper system:
The high cm of rib collar:
The wide cm of rib collar:
The wide cm of upper system:
The horizontal cm that draws of rib collar:
The horizontal cm that draws of upper system:
E. formulate lower machine size:
The horizontal cm that draws of stocking blank:
Socks body vertical pulling cm:
The horizontal cm that draws of socks body:
F. select chain to arrange: to refer to the chain arrangement on hosiery machine, according to different socks sizes, arrange different with flower type.
G. select margin to seam form: have machine margin to seam and manual margin to seam, according to client's requirement, do;
O. setting temperature: 100-250 degree, shaping time: 1-20 minute, the stereotype plate of use number is different with stocking leg size according to the sole of customer requirement socks, makes special sizing socks plate, in special steam forming machine, shapes.
5). formulate calico paper production technology:
According to the definition of different pattern and bright-colored degree, adopt the high-quality heat sublimation gas color ink that dyes, with Spray China ink printer or block printing machine, be imprinted on transfer film paper, in production process, strictly check control colour consistency, after particularly adding ink and equipment and suspending and restart, increase Spray wiping frequency, so not only than traditional oiliness/water silk screen painting, color pattern is more bright-coloured, and feel is more soft, and pollution-free.The pattern of also working it out than common heat sublimation trans-printing is meticulousr, and such as animal hair is more clear, image is more lively, and color is more consistent, has improved print quality, has met individual sexual demand.
6). stamp temperature, stamp time and production technology;
First embryo socks are fixed on aluminium sheet with apron, adhesive tape is fixed on transfer film paper on socks, then according to different patterns and the examination of socks raw material, scalds, the strict accurate temperature and time of controlling, and according to different socks raw materials, temperature general control is at 1-230 degree; Time is controlled at 1 second-30 seconds, guarantees that product and sample are in the integrality of pattern position, and colour consistency and the designing requirement of socks size conforms are more perfect than ordinary hot sublimation (transfer) printing quality.
7). pairing, check: defect ware is rejected to the product matching and packaging conforming to quality requirements.
The stamp socks that the present invention produces are in Britain, the U.S., and Germany waits shop situation of selling well, has also been subject at home consumer's favor on market.
Claims (5)
1. a processing method for printed hosiery, is characterized in that: procedure of processing is as follows:
1). socks design:
According to the market demand, design various fashionable colors and pattern and stamp socks style;
2). the socks ordering of raw materials:
3). before stamp, socks are produced:
According to embryo socks before designing requirement production stamp;
4). formulate and knit socks technique:
Technical staff formulates scientific and reasonable socks weaving process according to the sample of confirming;
5). formulate calico paper production technology:
6). formulate stamp temperature, stamp time and production method;
7). pairing, check: defect ware is rejected to the product matching and packaging conforming to quality requirements.
2. the processing method of a kind of printed hosiery according to claim 1, it is characterized in that: described step 2). socks raw material, be to order according to designing requirement, mainly contain cotton yarn, natural fiber yarn, containing mixed yarn and the full man-made fibre yarn of chemical fibre, auxiliary material is the spandex of high-tension.
3. the processing method of a kind of printed hosiery according to claim 1, is characterized in that: described step 4). it is as follows to knit socks technique:
A. formulate socks article No.: according to each different style, set numbering, so that distinguish;
B. select to weave type: have single needle and crosspointer jacquard weave or plain color hosiery machine; Pin number divide 48 pins, 56 pins, 60 pins, 72 pins, 84 pins, 96,, 108 pins, 120 pins, 144 pins, 168 pins, 200 pins; According to designing requirement, select;
C. use major-minor raw material: according to designing requirement in step 2) in select;
D. formulate following process: finished size;
Upper system overall length cm:
The high cm of rib collar:
The wide cm of rib collar:
The wide cm of upper system:
The horizontal cm that draws of rib collar:
The horizontal cm that draws of upper system:
E. formulate lower machine size:
The horizontal cm that draws of stocking blank:
Socks body vertical pulling cm:
The horizontal cm that draws of socks body:
F. select chain on footwear machine to arrange: according to different socks sizes, to arrange different with flower type;
G. margin to seam form: have machine margin to seam and manual margin to seam, determine according to customer requirement;
O. setting temperature: 100-250 degree, shaping time: 1-20 minute, the stereotype plate of use number is different with stocking leg size according to the sole of customer requirement socks, makes special sizing socks plate, in special steam forming machine, shapes.
4. the processing method of a kind of printed hosiery according to claim 1, it is characterized in that: described step 5). calico paper production technology, adopt the high-quality heat sublimation gas color ink that dyes, select Spray China ink printer, block printing machine, a kind of equipment wherein, is imprinted on transfer film paper, after adding ink and equipment and suspending and restart, increase Spray wiping frequency, guarantee product quality.
5. the processing method of a kind of printed hosiery according to claim 1, it is characterized in that: described step 6). formulate stamp temperature, stamp time and production method: first embryo socks are fixed on aluminium sheet with apron, adhesive tape is fixed on transfer film paper on socks, then according to different patterns and the examination of socks raw material, scald, the strict accurate temperature and time of controlling, according to different socks raw materials, temperature general control is at 1 °-230 °; Time is controlled at 1 second-30 seconds, guarantees that product and sample are in integrality, colour consistency and the designing requirement of socks symbol for dimensioning of pattern position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310654726.2A CN103610236A (en) | 2013-12-05 | 2013-12-05 | Processing method for pattern-printed socks |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310654726.2A CN103610236A (en) | 2013-12-05 | 2013-12-05 | Processing method for pattern-printed socks |
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| CN103610236A true CN103610236A (en) | 2014-03-05 |
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| CN201310654726.2A Pending CN103610236A (en) | 2013-12-05 | 2013-12-05 | Processing method for pattern-printed socks |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106174717A (en) * | 2016-07-01 | 2016-12-07 | 海宁市沪明针织厂 | A kind of manufacture method of printed hosiery |
| US10092053B2 (en) | 2014-12-15 | 2018-10-09 | Creedence Holdings Llc | Sublimation printed clothing articles |
| CN108936836A (en) * | 2017-05-20 | 2018-12-07 | 宜兴市艺蝶针织有限公司 | A kind of preparation method of printed hosiery |
Citations (6)
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|---|---|---|---|---|
| CN1408941A (en) * | 2001-09-13 | 2003-04-09 | 冯礼彪 | Multicolor multip-pattern transfer printing socks and its dyeing and printing process |
| CN1530482A (en) * | 2003-03-11 | 2004-09-22 | 上海欣程亚麻制品有限公司 | Flax healthy socks and producing method thereof |
| CN1587483A (en) * | 2004-09-06 | 2005-03-02 | 陈克 | Heat coloring process and product of embroidery |
| CN202416010U (en) * | 2011-12-19 | 2012-09-05 | 浙江宝娜斯袜业有限公司 | Novel sizing sock plate |
| CN103122551A (en) * | 2013-01-23 | 2013-05-29 | 郑光日 | Loose-thread-proof weaving and dyeing process for sock |
| CN103422371A (en) * | 2013-07-30 | 2013-12-04 | 常熟市新达纬编厂 | Printed sportswear fabric and printed sportswear fabric printing method |
-
2013
- 2013-12-05 CN CN201310654726.2A patent/CN103610236A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1408941A (en) * | 2001-09-13 | 2003-04-09 | 冯礼彪 | Multicolor multip-pattern transfer printing socks and its dyeing and printing process |
| CN1530482A (en) * | 2003-03-11 | 2004-09-22 | 上海欣程亚麻制品有限公司 | Flax healthy socks and producing method thereof |
| CN1587483A (en) * | 2004-09-06 | 2005-03-02 | 陈克 | Heat coloring process and product of embroidery |
| CN202416010U (en) * | 2011-12-19 | 2012-09-05 | 浙江宝娜斯袜业有限公司 | Novel sizing sock plate |
| CN103122551A (en) * | 2013-01-23 | 2013-05-29 | 郑光日 | Loose-thread-proof weaving and dyeing process for sock |
| CN103422371A (en) * | 2013-07-30 | 2013-12-04 | 常熟市新达纬编厂 | Printed sportswear fabric and printed sportswear fabric printing method |
Non-Patent Citations (1)
| Title |
|---|
| 劳动部培训司: "《织袜工艺与设备》", 30 September 1988, article "第一章以及第九章", pages: 8 - 127-128 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10092053B2 (en) | 2014-12-15 | 2018-10-09 | Creedence Holdings Llc | Sublimation printed clothing articles |
| CN106174717A (en) * | 2016-07-01 | 2016-12-07 | 海宁市沪明针织厂 | A kind of manufacture method of printed hosiery |
| CN108936836A (en) * | 2017-05-20 | 2018-12-07 | 宜兴市艺蝶针织有限公司 | A kind of preparation method of printed hosiery |
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Application publication date: 20140305 |