CN1036052C - Cation exchange membrane and manufacturing method thereof - Google Patents

Cation exchange membrane and manufacturing method thereof Download PDF

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CN1036052C
CN1036052C CN94115229A CN94115229A CN1036052C CN 1036052 C CN1036052 C CN 1036052C CN 94115229 A CN94115229 A CN 94115229A CN 94115229 A CN94115229 A CN 94115229A CN 1036052 C CN1036052 C CN 1036052C
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exchange membrane
toughener
monomer
initiator
cationic exchange
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CN1104556A (en
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葛道才
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Beijing Research Institute of Chemical Engineering and Metallurgy of CNNC
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Abstract

The present invention relates to a cation exchange membrane and a method for producing the same. The cation exchange membrane is polymerized by monomer styrene or alkyl styrene, aromatic diene compound as a cross-linking agent, benzoyl peroxide or azodiisobutyronitrile as an initiator, and a reinforcing softening agent and a reinforcing fabric of a non-ionic linear high molecular compound soluble in styrene and alkyl substituted styrene. The enhanced flexibilizer adopted by the invention has the advantages of high exchange capacity of the obtained cation exchange membrane, good electrochemical performance, high flexibility and strength, strong acid and strong alkali resistance, homogeneous slurry in the preparation process, easy slurry coating and greatly improved process. The cation membrane can be widely applied to national economic departments such as food industry, electronic industry, semiconductor industry, medical industry, printing and dyeing industry, chemical industry and the like.

Description

A kind of cationic exchange membrane and manufacture method thereof
The present invention relates to a kind of only with carbon one carbon unsaturated double-bond react polymkeric substance and manufacture method thereof, particularly a kind of cationic exchange membrane of aromatic series type and manufacture method thereof.
Day Bender mountain Cao Da company has invented a kind of coating method and has prepared styrene type sulfonic acid cationic exchange membrane.[Bull,Chem.SOC.Japan,36,(4)361,(1963)]。This film is to be polymerized by vinylbenzene (monomer), divinylbenzene (linking agent), polyvinyl chloride powder (toughener), dioctyl phthalate (DOP) (softening agent) and benzoyl peroxide (initiator).The preparation method of this film is mixed with slurries to said components, slurries are coated on the polyvinyl chloride cloth (Terlorn cloth), the heating and pressurizing polymerization gets basement membrane, then basement membrane is heated sulfonation in the vitriol oil, then get cationic exchange membrane, this film has certain flexibility, non-frangibility, and its preparation method is also simple, operation is also easy.But there are following shortcoming in this film and method: (1) is used in the slurries system, and system film critical material---toughener is the polyvinyl chloride powder, it is insoluble in vinylbenzene (monomer) and the divinylbenzene (linking agent), can only swelling, so the slurries of gained are a kind of nonhomogeneous systems, and also rarer.Because the high molecular polymer of polyvinyl chloride powder is owing to the existence of chlorine atom, intermolecular attraction is big, and molecular rigidity is big simultaneously, not increasing gentle effect so the polyvinyl chloride powder itself has.Must add softening agent such as dioctyl phthalate (DOP) just can make polyvinyl chloride play to strengthen and increase gentle purpose.In order to obtain submissive book film, polyvinyl chloride powder and dioctyl phthalate (DOP) shared ratio in slurries is very big in this film, is roughly equal to 45%, and main ingredient vinylbenzene only accounts for about 50%, and content is not high.The loading capacity of the cationic exchange membrane that makes like this is not high.Only be 1.1-1.2 milligramequivalent/gram dry film, thereby influenced chemical property that its face resistance height is 5-6 Ω cm 2(2) contain dioctyl phthalate (DOP) in basement membrane, dioctyl phthalate (DOP) can be destroyed by the vitriol oil during basement membrane sulfonation, causes and stays micropore in the film.Can reduce the chemical property of film so again, as reducing cationic transport number, the transport number of this film is 0.86-0.88.(3) the toughener polyvinyl chloride powder in this film is insoluble to vinylbenzene, only can swelling, and therefore the slurries of gained are homogeneous systems not in film-forming process, prepared film sees it is discontinuous from microcosmic angle, still belongs to heterogeneous film category.In addition, in film-forming process, the gained slurries are difficult for being attached on the reinforced fabric, and the film that makes is easy to generate pin hole.
The purpose of this invention is to provide a kind of exchange capacity height, chemical property is good, snappiness is good homogeneous phase cation exchange film and manufacture method thereof.
The present invention implements like this.Cationic exchange membrane of the present invention is made up of monomer, toughener, flexibilizing agent, linking agent, initiator and reinforced fabric; monomer is vinylbenzene or ring-alkylated styrenes; linking agent is aromatic series double vinyl compound such as divinylbenzene; initiator is benzoyl peroxide or Diisopropyl azodicarboxylate; feature of the present invention is that toughener and flexibilizing agent are a kind of linear polymers of non-ionic type, and this compound dissolves in vinylbenzene or the alkyl-substituted styrene.As chlorosulfonated polyethylene, chlorinatedpolyethylene, ethylene-propylene rubber(EPR), the weight percent proportioning of its membrane component is a monomer: linking agent: increase gentle toughener: initiator=50-80%: 2-30%: 6-22%; 0.2-2%.Reinforced fabric of the present invention is glasscloth, polypropylene cloth and polyvinyl chloride cloth.
The process that the present invention makes cationic exchange membrane is:
(1) slurrying: with monomer, linking agent, increase soft toughener, initiator is mixed in proportion, and is stirred into the homogeneous phase slurries under 10~40 ℃ of temperature.Monomer is vinylbenzene or ring-alkylated styrenes; linking agent is aromatic series double vinyl compound such as divinylbenzene; increasing soft toughener is the linear polymer that dissolves in the non-ionic type in vinylbenzene or the alkyl-substituted styrene; initiator is benzoyl peroxide or Diisopropyl azodicarboxylate, and its proportioning is by following per-cent: monomer: linking agent: increase gentle toughener: initiator=50-80%: 2-30%: 6-22%: 0.2-2%.
(2) system film: slurries are coated on the reinforced fabric, the pressurized, heated polymerization, pressure is 0.5-25 * 10 during polymerization 5Pa, Heating temperature is 60-120 ℃, basement membrane is taken out after cooling, the release in polymerization time 〉=3 hour.Reinforced fabric is glasscloth, polypropylene cloth and polyvinyl chloride cloth.
(3) basement membrane sulfonation: the basement membrane that takes out is carried out sulfonation with sulphonating agent, and sulphonating agent is the vitriol oil, and sulfonation temperature is 60~100 ℃, sulfonation time 〉=4 hour.
Its structure of monomer styrene of the present invention or ring-alkylated styrenes is: (R=H ,-CH 3,-C 2H 5,-C 3H 7,-C 4H 9).
Of the present invention to increase soft toughener be the linear non-ionic macromolecule compound that can be dissolved in the monomer, and as chlorosulfonated polyethylene, its structure is:
Figure C9411522900042
Chlorinatedpolyethylene
Figure C9411522900043
Ethylene rubber
Cationic exchange membrane of the present invention and preparation method thereof has following advantage:
(1) component of film of the present invention is few, has only 4 components, and without the plasticizer phthalic acid dioctyl ester, cost has reduced; (2) the present invention's linear polymeric plastics elastic body of adopting non-ionic type to dissolve in vinylbenzene or the ring-alkylated styrenes makes to increase gentle toughener, the slurries of gained are homogeneous system, the film that makes like this is a homogeneous phase cation exchange film, and it is low to increase gentle toughener proportion in slurries, only 6~22%, and the ratio of styrene comprise is big, thereby the cationic exchange membrane loading capacity height that makes is generally 2.0~2.6 milligramequivalents/gram dry film.Face resistance is low to be 1-3 Ω cm 2Film has snappiness and higher-strength, the film alternating bending do not ruptured, and ability strong acid, highly basic.In addition, this kind slurries have very high viscosity, easily attached on the reinforced fabric, can operate continuously, easily realize the production of industry rule film, and the film free of pinholes of producing.(3) do not have dioctyl phthalate (DOP) in the basement membrane of the present invention, so in the vitriol oil after the sulfonation, resulting cationic exchange membrane does not have micropore, the selection perviousness of the cationic exchange membrane of gained is good, and promptly the transport number height is generally 0.95~0.99.(4) coating method of the present invention is homogeneous phase slurries coating methods, is not heterogeneous slurries coating method.
Table 1 has been listed cationic exchange membrane of the present invention and Japanese cationic exchange membrane properties data.
Table 1 performance relatively
Film thickness (mm) Loading capacity [milligramequivalent/gram dry film] Face resistance [Ω .cm 2] Transference number of ions
The present invention 0.16-0.20 2.0-2.6 1-3 0.95-0.99
Japan 0.23-0.24 1.1-1.2 5-6 0.86-0.88
The cationic exchange membrane of making according to the present invention can be used for electrodialytic desalting prepare tap water, sea water desaltination, seawater concentrate salt manufacturing, milk whey electrodialysis desalination, D-pectinose desalting and purifying, in, the low pressure boiler water treatment, make electrolytic film and contain acid to contain alkali waste water processing and recycling etc.Therefore can be widely used in sectors of the national economy such as foodstuffs industry, electronic industry, semi-conductor industry, medicine industry, printing and dyeing industry and chemical industry.
The embodiment of the invention is as follows
Example 1. is with 100 gram vinylbenzene, 14 gram divinylbenzenes, 12 gram chlorosulfonated polyethylenes and 0.5 gram benzoyl peroxide stir together, at room temperature make the homogeneous phase slurries, be that (area is bigger slightly than aluminium sheet to spread out polyester film on 200 millimeters * 100 millimeters * 2 millimeters the smooth aluminum panel a specification.), again on the polyester film upper berth with polyvinyl chloride cloth (thick 0.1 millimeter), sizing liquor equably inclines, cover a polyester film again, even with the rubber roll roller coat, squeeze and remove unnecessary slurries, get a uniform coating, repave thereon with polyvinyl chloride cloth (size is the same), the sizing liquor that inclines covers polyester film, again with the rubber roll roller coat evenly and squeeze and remove unnecessary slurries, a uniform coating again, 20 layers of coating of pasting so repeatedly, the last smooth aluminum panel that goes up the same specification of another piece that covers thereon, this whole coating is placed on the pressing machine, pressurization, pressure is 2.7 * 10 5Pa, temperature is 80 ℃, polymerization 6 hours, cooling, membrane stack is taken out in release, peels off and promptly gets evenly smooth basement membrane.Then with a basement membrane, a woven fiber glass alternately is superimposed together totally 20 layers, and it is 300 * 200 * 50 millimeters rectangular vessel that this membrane stack is placed specification, add the vitriol oil, add-on must can be flooded membrane stack, keeps 16 hours down at 70 ℃, gets the black cationic exchange membrane, cationic exchange membrane with gained is immersed in 10% sodium chloride aqueous solution at last, add hydrochloric acid and regulate about PH=2, left standstill 24 hours, take out film, wash with water to neutrality, promptly getting can be for practical sodium type cationic exchange membrane.
Performance: 0.18 millimeter of thickness, loading capacity 2.0 milligramequivalents/gram dry film, water content 26%, face resistance 3.0 ohm-cms 2, transport number 95%, bursting strength 2.0 * 10 5Pa, strong acid, strong base solutions such as anti-sulfuric acid and sodium hydroxide.
Example 2. is with 100 gram vinylbenzene, and 4 restrain divinylbenzenes, and 22 gram chlorosulfonated polyethylenes and 1 gram Diisopropyl azodicarboxylate stir together, make the homogeneous phase slurries at ambient temperature.Pasting and converging operation are with example 1, but when polymerization, condition is a pressure 0.5 * 10 5Pa, 60 ℃ of temperature, polymerization 20 hours makes basement membrane.Basement membrane is sulfonation in the vitriol oil, 80 ℃ of temperature, and 8 hours time, aftertreatment gets the black cationic exchange membrane with example 1.Performance: 0.20 millimeter of thickness, loading capacity 2.6 milligramequivalents/gram dry film, water content 30%, face resistance 1.0 ohm-cms 2, transport number 99%, anti-strong acid, highly basic, bursting strength 1.51 * 10 5Pa.
Example 3, with 100 gram vinylbenzene, 20 gram divinylbenzenes, 6 gram chlorinatedpolyethylenees and 0.2 gram benzoyl peroxide at room temperature stir together makes the homogeneous phase slurries.Pasting operation and converging operation are glasscloth all with example 1 but strengthen screen cloth, and condition is a pressure 10 * 10 during polymerization 5Pa, temperature is 120 ℃, 6 hours time, gets basement membrane.The sulfonation operation of basement membrane and aftertreatment are all with example 1, but the sulfonation condition is 100 ℃ of sulfonation temperatures, 8 hours time.
Performance: 0.20 millimeter of thickness, loading capacity 2.2 milligramequivalents/gram dry film, water content 25%, face resistance 2.6 ohm-cms 2, transport number 96%, ability strong acid, bursting strength 4.5 * 10 5Pa.
Example 4, with 100 gram vinylbenzene, 16 gram divinylbenzenes, 16 gram chlorosulfonated polyethylenes, 2 gram benzoyl peroxides stir together, at room temperature make the homogeneous phase slurries.Pasting operation and converging operation are all with example 1, but polymerizing condition is: 100 ℃ of temperature, pressure 25 * 10 5Pa gets its film.The basement membrane sulfurization is with example 1, and condition is 85 ℃ of temperature, 8 hours time, gets the black cationic exchange membrane.
Performance: 0.16 millimeter of thickness, loading capacity 2.57 milligramequivalents/gram dry film, water content 28%, face resistance 1.53 ohm-cms 2, transport number 99%, bursting strength 2.32 * 10 5Pa, anti-strong acid, highly basic.
Example 5, with 100 gram vinylbenzene, 20 gram divinylbenzenes, 10 gram ethylene-propylene rubber(EPR) and 0.5 gram benzoyl peroxide at room temperature stir into homogeneous slurry together, and pasting and converging operation are all with example 1 but to strengthen screen cloth be polypropylene cloth, and polymerizing condition is a pressure 10 * 10 5Pa, temperature is 80 ℃, 12 hours time, gets basement membrane.The sulfonation operation of basement membrane and aftertreatment be all with example 1, but the sulfonation condition is, 60 ℃ of temperature, 24 hours time, make catalyzer with 0.5% Sulfuric acid disilver salt, the black cationic exchange membrane.
Performance: 0.20 millimeter of thickness, loading capacity 2.4 milligramequivalents/gram dry film.Water content 28.5%, face resistance 2.48 ohm-cms 2, transport number 97%, bursting strength 2.35 * 10 5Pa, anti-strong acid, highly basic.

Claims (6)

1. cationic exchange membrane; it is by monomer, linking agent, increases gentle toughener, initiator and reinforced fabric and be polymerized; monomer is vinylbenzene or alkyl-substituted styrene; linking agent is the aromatic series double vinyl compound; initiator is benzoyl peroxide or Diisopropyl azodicarboxylate; it is characterized in that increasing soft toughener is the linear polymer that non-ionic type dissolves in vinylbenzene or alkyl-substituted styrene, and the per distribution ratio of cationic exchange membrane component is a monomer: linking agent: increase gentle toughener: initiator=50-80%: 2-30%: 6-22%: 0.2-2%.
2. cationic exchange membrane as claimed in claim 1, it is characterized in that non-ionic type dissolve in vinylbenzene or alkyl-substituted styrene linear polymer to increase gentle toughener be chlorosulfonated polyethylene, chlorinatedpolyethylene, ethylene-propylene rubber(EPR).
3. cationic exchange membrane as claimed in claim 1 is characterized in that the aromatic series double vinyl compound is a divinylbenzene.
4. cationic exchange membrane as claimed in claim 1 is characterized in that reinforced fabric is glasscloth, polypropylene cloth and polyvinyl chloride cloth.
5. the manufacture method of a cationic exchange membrane as claimed in claim 1 is characterized in that this method technological process is as follows:
(1) slurrying: with monomer, linking agent, increase gentle toughener and initiator is mixed in proportion, under 10-40 ℃ of temperature, stir into homogeneous slurry, monomer is vinylbenzene or alkyl-substituted styrene, linking agent is the aromatic series double vinyl compound, increasing gentle toughener is the non-ionic type linear polymer that dissolves in vinylbenzene or the alkyl-substituted styrene, initiator is benzoyl peroxide or Diisopropyl azodicarboxylate, and its per distribution ratio is: monomer: linking agent: increase gentle toughener: initiator=50-80%: 2-30%: 6-22%: 0.2-2%;
(2) system film: slurries are coated on the reinforced fabric, the pressurized, heated polymerization, during polymerization, pressure is 0.5-25 * 10Pa, Heating temperature is 60~120 ℃, polymerization time 〉=3 hour, cooling is taken out basement membrane, and is carried out sulfonation with sulphonating agent after the release.
6. preparation method as claimed in claim 5 is characterized in that sulphonating agent is the vitriol oil, 60~100 ℃ of sulfonation temperatures, sulfonation time 〉=4 hour.
CN94115229A 1994-09-27 1994-09-27 Cation exchange membrane and manufacturing method thereof Expired - Fee Related CN1036052C (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101352657B (en) * 2008-02-29 2011-07-20 中国科学技术大学 Homogeneous phase cation exchange film and preparation method thereof

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CN102108129B (en) * 2009-12-28 2013-01-02 中国科学院大连化学物理研究所 Sulfonation post-treatment method for organic-inorganic composite electrolyte membranes
CN101992031B (en) * 2010-09-14 2012-12-26 清华大学 Method for preparing interpenetrating network membrane for desulfurating in gasoline pervaporation
CN102585254B (en) * 2011-01-07 2013-10-09 通用电气公司 Crosslinking method and product obtained by using same
CN103623713A (en) * 2012-08-28 2014-03-12 上海乐泽环境工程有限公司 One-step homogeneous cation exchange membrane and molding technology thereof
CN103910897A (en) * 2013-01-06 2014-07-09 中国科学院宁波材料技术与工程研究所 Method for making cation exchange membrane through photocuring
CN104497611A (en) * 2014-11-07 2015-04-08 金华市金秋环保水处理有限公司 Preparation formula of cation exchange membrane
CN110339734A (en) * 2019-07-09 2019-10-18 浙江迪萧环保科技有限公司 A kind of bipolar membrane and its novel processing step
JPWO2021192951A1 (en) * 2020-03-25 2021-09-30

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Publication number Priority date Publication date Assignee Title
US5203982A (en) * 1989-10-16 1993-04-20 Ionics, Incorporated Cation exchange membranes

Non-Patent Citations (1)

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Title
BULL CHEM.SOC.JAPAN,36,(4) 1963.1.1 Yukio Mizutani,eeal *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101352657B (en) * 2008-02-29 2011-07-20 中国科学技术大学 Homogeneous phase cation exchange film and preparation method thereof

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