CN103602500B - 一种改进的润滑切削液 - Google Patents
一种改进的润滑切削液 Download PDFInfo
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- CN103602500B CN103602500B CN201310575314.XA CN201310575314A CN103602500B CN 103602500 B CN103602500 B CN 103602500B CN 201310575314 A CN201310575314 A CN 201310575314A CN 103602500 B CN103602500 B CN 103602500B
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- 239000002173 cutting fluid Substances 0.000 title claims abstract description 20
- 230000001050 lubricating effect Effects 0.000 title claims abstract description 12
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 claims abstract description 16
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims abstract description 16
- QCJQWJKKTGJDCM-UHFFFAOYSA-N [P].[S] Chemical compound [P].[S] QCJQWJKKTGJDCM-UHFFFAOYSA-N 0.000 claims abstract description 8
- -1 alkyl zinc salt Chemical class 0.000 claims abstract description 8
- 239000008367 deionised water Substances 0.000 claims abstract description 8
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 8
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims abstract description 8
- 235000011187 glycerol Nutrition 0.000 claims abstract description 8
- 239000003350 kerosene Substances 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims abstract description 8
- 125000002769 thiazolinyl group Chemical group 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000005461 lubrication Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 6
- 229910000851 Alloy steel Inorganic materials 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract description 4
- 230000005764 inhibitory process Effects 0.000 abstract description 4
- 239000010935 stainless steel Substances 0.000 abstract description 4
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 4
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 3
- 229910001018 Cast iron Inorganic materials 0.000 abstract description 3
- 239000007864 aqueous solution Substances 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- 230000000711 cancerogenic effect Effects 0.000 description 2
- 231100000315 carcinogenic Toxicity 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 235000010288 sodium nitrite Nutrition 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003317 industrial substance Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000006257 total synthesis reaction Methods 0.000 description 1
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- Lubricants (AREA)
Abstract
本发明公开了一种改进的润滑切削液，由以下重量份数的原料制成：硫磷伯仲烷基锌盐2.5-6.5份、烯基二丁酸3.5-8.5份、煤油25-55份、去离子水10-15份、甘油5-10份、苯并异噻唑啉酮1.5-2.2份和十二烷基苯磺酸钠0.8-2.5份。本发明与现有的切削液相比，具有优异的润滑极压性能，10%的水溶液的极压性检测显示PB值可达到70kgf，完全满足合成切削液的润滑性要求；具有优异的缓蚀和防锈性能，可适合铸铁、合金钢、不锈钢、铝合金等多种材质的加工；本发明生物稳定性好，使用周期长，不易发臭；具有良好的冷却性和清洗性能，加工后的工件很清洁；环保性好，使用安全。
Description
技术领域
本发明涉及一种改进的润滑切削液，属于工业化工领域。
背景技术
全合成金属加工液由于不含矿物油，通常用聚醚类来增加加工液的润滑性能，鉴于其润滑极压性能有限，全合成切削液主要应用于磨削加工和一些对润滑极压要求不高的材质和工艺。对于苛刻难加工的材质和工艺（材质如不锈钢、高硬质合金钢等；工艺如攻丝、深孔钻、铰削等），必须使用高润滑和极压性能的金属加工液，有时甚至必须用切削油来加工。但是现有的切削液的缓蚀和防锈性能较差，使用周期短，易发臭，加工后的工件清洁度很低。
发明内容
针对现有技术存在的不足，本发明所要解决的技术问题是，提供一种改进的润滑切削液，具有优异的润滑极压性能和防锈性能，使用周期长，不易发臭；具有良好的冷却性和清洗性能。
为解决上述技术问题，本发明采取的技术方案是，一种改进的润滑切削液，由以下重量份数的原料制成：
硫磷伯仲烷基锌盐2.5-6.5份、烯基二丁酸3.5-8.5份、煤油25-55份、去离子水10-15份、甘油5-10份、苯并异噻唑啉酮1.5-2.2份和十二烷基苯磺酸钠0.8-2.5份。
优化的，上述改进的润滑切削液，由以下重量份数的原料制成：
硫磷伯仲烷基锌盐4.5份、烯基二丁酸6.5份、煤油35份、去离子水12份、甘油8份、苯并异噻唑啉酮1.8份和十二烷基苯磺酸钠2.2份。
本发明与现有的切削液相比，具有优异的润滑极压性能，10%的水溶液的极压性检测显示PB值可达到70kgf，完全满足合成切削液的润滑性要求；具有优异的缓蚀和防锈性能，可适合铸铁、合金钢、不锈钢、铝合金等多种材质的加工，对黑色金属的工序间防锈达7-15天；本发明生物稳定性好，使用周期长，不易发臭；具有良好的冷却性和清洗性能，加工后的工件很清洁；不含易致癌的亚硝酸钠，环保性好，使用安全。
具体实施方式
实施例1
本发明为一种改进的润滑切削液，由以下重量份数的原料制成：
硫磷伯仲烷基锌盐4.5份、烯基二丁酸6.5份、煤油35份、去离子水12份、甘油8份、苯并异噻唑啉酮1.8份和十二烷基苯磺酸钠2.2份。
实施例2
本发明为一种改进的润滑切削液，由以下重量份数的原料制成：
硫磷伯仲烷基锌盐2.5份、烯基二丁酸3.5份、煤油25份、去离子水10份、甘油5份、苯并异噻唑啉酮1.5份和十二烷基苯磺酸钠0.8份。
实施例3
本发明为一种改进的润滑切削液，由以下重量份数的原料制成：
硫磷伯仲烷基锌盐6.5份、烯基二丁酸8.5份、煤油55份、去离子水15份、甘油10份、苯并异噻唑啉酮2.2份和十二烷基苯磺酸钠2.5份。
本发明与现有的切削液相比，具有优异的润滑极压性能，10%的水溶液的极压性检测显示PB值可达到70kgf，完全满足合成切削液的润滑性要求；具有优异的缓蚀和防锈性能，可适合铸铁、合金钢、不锈钢、铝合金等多种材质的加工，对黑色金属的工序间防锈达7-15天；本发明生物稳定性好，使用周期长，不易发臭；具有良好的冷却性和清洗性能，加工后的工件很清洁；不含易致癌的亚硝酸钠，环保性好，使用安全。
当然，上述说明并非是对本发明的限制，本发明也并不限于上述举例，本技术领域的普通技术人员，在本发明的实质范围内，作出的变化、改型、添加或替换，都应属于本发明的保护范围。
Claims (2)
1.一种改进的润滑切削液，其特征在于：由以下重量份数的原料制成：
硫磷伯仲烷基锌盐2.5-6.5份、烯基二丁酸3.5-8.5份、煤油25-55份、去离子水10-15份、甘油5-10份、苯并异噻唑啉酮1.5-2.2份和十二烷基苯磺酸钠0.8-2.5份。
2.根据权利要求1所述的改进的润滑切削液，其特征在于：
由以下重量份数的原料制成：硫磷伯仲烷基锌盐4.5份、烯基二丁酸6.5份、煤油35份、去离子水12份、甘油8份、苯并异噻唑啉酮1.8份和十二烷基苯磺酸钠2.2份。
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| CN103602500B true CN103602500B (zh) | 2016-04-13 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1432634A (zh) * | 2002-01-14 | 2003-07-30 | 康俊升 | 一种合金铸铁切削液 |
| CN103343031A (zh) * | 2013-07-17 | 2013-10-09 | 北京工业大学 | 一种切削液及其制备方法与应用 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013134358A2 (en) * | 2012-03-07 | 2013-09-12 | Quaker Chemical Corporation | Cutting oil with vegetal oil |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1432634A (zh) * | 2002-01-14 | 2003-07-30 | 康俊升 | 一种合金铸铁切削液 |
| CN103343031A (zh) * | 2013-07-17 | 2013-10-09 | 北京工业大学 | 一种切削液及其制备方法与应用 |
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