CN103602091B - Stalk/thermosetting resin mixture and preparation method thereof - Google Patents

Stalk/thermosetting resin mixture and preparation method thereof Download PDF

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CN103602091B
CN103602091B CN201310549384.8A CN201310549384A CN103602091B CN 103602091 B CN103602091 B CN 103602091B CN 201310549384 A CN201310549384 A CN 201310549384A CN 103602091 B CN103602091 B CN 103602091B
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epoxy resin
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resin system
stalk
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任慧
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Harbin Dexten Dexin Composite Mstar Technology Ltd
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Abstract

Stalk/thermosetting resin mixture and preparation method thereof, the present invention relates to thermosetting resin composite product and preparation method thereof.The present invention will solve that existing with stalk to be that the matrix material of raw material exists preparation technology loaded down with trivial details, and stalk in the composite proportion is on the low side, the technical problem of feature of environmental protection deficiency.Stalk of the present invention/thermosetting resin mixture is made up of stalk, surface treatment agent and thermosetting epoxy resin system material.Preparation method is: after being flattened by stalk, at surface-coated surface treatment agent; And then apply thermosetting epoxy resin system material; Be cured shaping again, obtain stalk/thermosetting resin mixture.The tensile strength of stalk of the present invention/thermosetting resin mixture is 80 ~ 130MPa, and flexural strength is 94 ~ 150MPa, and interface shear strength is 11 ~ 32MPa.Can be used for making household articles, municipal environmental sanitation articles for use and industrial goods.

Description

Stalk/thermosetting resin mixture and preparation method thereof
Technical field
The present invention relates to thermosetting resin composite product and preparation method thereof.
Background technology
The utilization of China peasant to crop material has long history, just because the past level of agricultural production is low, yield poorly, stalk quantity is few, and stalk is except a small amount of for packing ring, pasture, and part is used for outside heap makes compost, and major part is all left unused in the fields.Along with the development of agriculture production, China's grain yield significantly improves, and stalk quantity is also many, in addition the popularization of firewood-saving and coal-saving technology, burns coal and uses the universal of liquefied gas, makes there is a large amount of stalk more than needed in rural area.For a long time, agricultural crop straw is substantially by as scrap handling.Every harvest season, most area all can occur " village of village light a fire, smolder everywhere, stalk everywhere, the flames of war rise all around " situation, high risks is caused to ecotope.Stalk is a kind of well clean reproducible energy, and be one of new forms of energy of most developing and utilizingpotentiality, being turned waste into wealth by these stalks has good economy, ecology and social benefit.Be that raw material is prepared matrix material there are reports with stalk, but it is loaded down with trivial details to there is preparation technology, stalk in the composite proportion is on the low side, and the feature of environmental protection is not enough, there is the problems such as Form aldehyde release.
Summary of the invention
The present invention will solve that existing with stalk to be that the matrix material of raw material exists preparation technology loaded down with trivial details, and stalk in the composite proportion is on the low side, the technical problem of feature of environmental protection deficiency, and provides stalk/thermosetting resin mixture and preparation method thereof.
Stalk of the present invention/thermosetting resin mixture is made up of stalk, surface treatment agent and thermosetting epoxy resin system material;
Wherein surface treatment agent be by mass percentage by 1% ~ 5% γ-aminopropyl triethoxysilane, the mixing solutions of the ethanol composition of the water of 5% ~ 9% and surplus;
Thermosetting epoxy resin system material is self-vulcanizing thermosetting epoxy resin system material, intermediate temperature setting thermosetting epoxy resin system material or hot setting thermosetting epoxy resin system material;
Self-vulcanizing thermosetting epoxy resin system material presses ratio of quality and the number of copies by the epoxy resin of 100 parts, the silane coupling agent γ-(2 of 10 ~ 20 parts, 3-epoxy third oxygen) propyl trimethoxy silicane (KH560), the thiorubber of 15 ~ 20 parts, the L-glutamic acid of 20 ~ 25 parts, the nano silicon of 1 ~ 5 part, the calcium carbonate of 10 ~ 15 parts, the dimethylbenzene composition of 2 ~ 10 parts of acetic acid and 20 ~ 30 parts;
Intermediate temperature setting thermosetting epoxy resin system material presses ratio of quality and the number of copies by the epoxy resin of 100 parts, the liquid acrylonitrile butadiene rubber of 15 ~ 20 parts, the silica powder of 10 ~ 60 parts, the talcum powder of 40 ~ 100 parts, the magnesium oxide of 8 ~ 10 parts, the acetic acid of 1 ~ 9 part, the acetone composition of silane coupling agent KH-560 and 15 ~ 30 part of 1 ~ 10 part.
Hot setting thermosetting epoxy resin system material presses ratio of quality and the number of copies by the epoxy resin of 100 parts, the hydrochloric acid of 100 ~ 200 parts, the aliphatic amide of 1 ~ 15 part, the nano-silica powder of 7 ~ 20 parts, the ethanol composition of the Paris white of 10 ~ 15 parts and 4 ~ 10 parts.
The preparation method of stalk of the present invention/thermosetting resin mixture is: after being flattened by stalk, at surface-coated surface treatment agent; And then apply thermosetting epoxy resin system material; Be cured shaping again, obtain stalk/thermosetting resin mixture.
Wherein the temperature of the curing molding of self-vulcanizing thermosetting epoxy resin system material is room temperature condition, namely 20 ~ 30 DEG C, and molding time is 24 ~ 30h.
The curing molding temperature of intermediate temperature setting thermosetting epoxy resin system material is 75 ~ 85 DEG C, and molding time is 5 ~ 6h.
The curing molding temperature of hot setting thermosetting epoxy resin system material is 150 ~ 160 DEG C, and molding time is 8 ~ 11h.
Stalk of the present invention/thermosetting resin mixture adopts stalk as enhancing, toughner, and stalk is proportion >85wt% in the composite.Achieve mixture by the selection of resin formula and moulding process and there is the target that excellent over-all properties has extremely low production cost simultaneously.The tensile strength of stalk of the present invention/thermosetting resin mixture is 80 ~ 130MPa, and flexural strength is 94 ~ 150MPa, and interface shear strength is 11 ~ 32MPa.Utilize stalk as the reinforcement of thermosetting resin, under the performance prerequisite ensureing polymer matrix composites excellence, significantly reduce the manufacturing cost of polymer matrix composites, be conducive to the recycling of stalk product, be also conducive to the further genralrlization application of polymer matrix composites.Have again the feature that technique is simple, be beneficial to environmental protection, stalk of the present invention/thermosetting resin mixture can be used for making produces multiple product, as industrial goods such as the household articles such as tables and chairs and floor, municipal environmental sanitation articles for use, pallets simultaneously.
Embodiment
Embodiment one: the stalk/thermosetting resin mixture of present embodiment is made up of stalk, surface treatment agent and thermosetting epoxy resin system material;
Embodiment two: present embodiment and embodiment one unlike surface treatment agent be by mass percentage by 1% ~ 5% γ-aminopropyl triethoxysilane, the mixing solutions of the water of 5% ~ 9% and the ethanol composition of surplus.Other are identical with embodiment one.
Embodiment three: present embodiment and embodiment one or two are self-vulcanizing thermosetting epoxy resin system material, intermediate temperature setting thermosetting epoxy resin system material or hot setting thermosetting epoxy resin system material unlike thermosetting epoxy resin system material.Other are identical with embodiment one or two.
Embodiment four: present embodiment and embodiment three press ratio of quality and the number of copies by the epoxy resin of 100 parts unlike self-vulcanizing thermosetting epoxy resin system material, the silane coupling agent γ-(2 of 10 ~ 20 parts, 3-epoxy third oxygen) propyl trimethoxy silicane (KH560), the thiorubber of 15 ~ 20 parts, the L-glutamic acid of 20 ~ 25 parts, the nano silicon of 1 ~ 5 part, the calcium carbonate of 10 ~ 15 parts, the dimethylbenzene composition of 2 ~ 10 parts of acetic acid and 20 ~ 30 parts; Other are identical with embodiment three.
Active ingredient γ-(2 are added in the self-vulcanizing thermosetting epoxy resin system material of present embodiment, 3-epoxy third oxygen) propyl trimethoxy silicane, this material can with the ester on stalk surface, wax effect, strengthen room temperature cured thermoset epoxy-resin systems material to the osmosis of stalk, this resin system material is made to be easier to infiltrate stalk, and can and stalk between form chemical bond and improve composite material interface performance, thus improve the over-all properties of whole stalk compound material.In addition, this formula can self-vulcanizing, and be applicable to quick die press technology for forming, front-end investment is low, and can produce in batches, product cost is low.
Embodiment five: present embodiment and embodiment three press ratio of quality and the number of copies by the epoxy resin of 100 parts unlike self-vulcanizing thermosetting epoxy resin system material, the silane coupling agent γ-(2 of 12 ~ 18 parts, 3-epoxy third oxygen) propyl trimethoxy silicane (KH560), the thiorubber of 16 ~ 18 parts, the L-glutamic acid of 22 ~ 24 parts, the nano silicon of 2 ~ 4 parts, the calcium carbonate of 12 ~ 14 parts, the dimethylbenzene composition of 4 ~ 8 parts of acetic acid and 22 ~ 28 parts.Other are identical with embodiment three.
Embodiment six: present embodiment and embodiment three press ratio of quality and the number of copies by the epoxy resin of 100 parts unlike intermediate temperature setting thermosetting epoxy resin system material, the liquid acrylonitrile butadiene rubber of 15 ~ 20 parts, the silica powder of 10 ~ 60 parts, the talcum powder of 40 ~ 100 parts, the magnesium oxide of 8 ~ 10 parts, the acetic acid of 1 ~ 9 part, the acetone composition of silane coupling agent KH-560 and 15 ~ 30 part of 1 ~ 10 part.Other are identical with embodiment three.
The advantage of the intermediate temperature setting thermosetting epoxy resin system material of present embodiment can be very easy to realize the thorough impregnation to stalk, adding of toughening element liquid acrylonitrile butadiene rubber makes it can form flexible transition base at interface, improve the fragility of composite material interface, increase intermediate temperature setting thermosetting epoxy resin system material to the adhesive attraction of straw simultaneously, realize more excellent interface performance and over-all properties.In addition, this formula is intermediate temperature setting, has longer room temperature working life, is applicable to multiple moulding process: as hand paste, mold pressing, pressure bag method, autoclave method etc., can realize continuous seepage.Product over-all properties comparatively self-vulcanizing is high, has more excellent mechanical property, electric property, corrosion resistance nature, environmental-protecting performance (without any solvent evaporates) etc., is applicable to requiring higher product to product performance, and added value of product is higher.
Embodiment seven: present embodiment and embodiment three press ratio of quality and the number of copies by the epoxy resin of 100 parts unlike intermediate temperature setting thermosetting epoxy resin system material, the liquid acrylonitrile butadiene rubber of 16 ~ 19 parts, the silica powder of 15 ~ 55 parts, the talcum powder of 45 ~ 80 parts, the magnesium oxide of 8.5 ~ 9 parts, the acetic acid of 3 ~ 7 parts, the acetone composition of silane coupling agent KH-560 and 20 ~ 25 part of 4 ~ 6 parts.Other are identical with embodiment three.
Embodiment eight: present embodiment and embodiment three press ratio of quality and the number of copies by the epoxy resin of 100 parts, the hydrochloric acid of 100 ~ 200 parts unlike hot setting thermosetting epoxy resin system material, the aliphatic amide of 1 ~ 15 part, the nano-silica powder of 7 ~ 20 parts, the ethanol composition of the Paris white of 10 ~ 15 parts and 4 ~ 10 parts.Other are identical with embodiment three.
The hot setting thermosetting epoxy resin system material of present embodiment is hot setting formula, normal temperature can reach more than 1 day working life, by suitably heating the thorough impregnation that can realize stalk, and chemical reaction can be there is with stalk surface treatment agent Suo Dai functional group, by forming the interface performance of chemical bond reinforced composite, meanwhile, flexible composition add the toughness that can improve composite material interface and whole matrix material greatly.This formula is suitable for most composite material process planning, as hand paste, mold pressing, injection, RTM, pressure bag method, autoclave method etc.Product over-all properties is best, has excellent resistance toheat, mechanical property, insulating property, corrosion resistance nature, environmental-protecting performance (without any solvent evaporates) etc.Be applicable to requiring high high value added product to product performance.
Embodiment nine: present embodiment and embodiment three press ratio of quality and the number of copies by the epoxy resin of 100 parts, the hydrochloric acid of 150 ~ 180 parts unlike hot setting thermosetting epoxy resin system material, the aliphatic amide of 5 ~ 10 parts, the nano-silica powder of 10 ~ 15 parts, the ethanol composition of the Paris white of 12 ~ 14 parts and 5 ~ 8 parts.Other are identical with embodiment three.
Embodiment ten: present embodiment and embodiment eight or nine are aliphatic amide unlike aliphatic amide is C 8-C 16organic amine compound.Other are identical with embodiment eight or nine.
Embodiment 11: the preparation method of the stalk described in embodiment one/thermosetting resin mixture is: after stalk is flattened, at surface-coated surface treatment agent; And then apply thermosetting epoxy resin system material; Be cured shaping again, obtain stalk/thermosetting resin mixture.
Embodiment 12: present embodiment and embodiment 11 are self-vulcanizing thermosetting epoxy resin system material unlike thermosetting epoxy resin system material, its curing molding temperature is room temperature condition, namely 20 ~ 30 DEG C, molding time is 24 ~ 30h.Other are identical with embodiment 11.
Embodiment 13: present embodiment and embodiment 11 are intermediate temperature setting thermosetting epoxy resin system material unlike thermosetting epoxy resin system material, and the temperature of its curing molding is 75 ~ 85 DEG C, and molding time is 5 ~ 6h.Other are identical with embodiment 11.
Embodiment 14: present embodiment and embodiment 11 are hot setting thermosetting epoxy resin system material unlike thermosetting epoxy resin system material, and the temperature of its curing molding is 150 ~ 160 DEG C, and molding time is 8 ~ 11h.Other are identical with embodiment 11.
Embodiment 15: present embodiment and embodiment 11 are straw or rice straw unlike described stalk.Other are identical with embodiment 11.
With following verification experimental verification beneficial effect of the present invention:
Test 1: the rice straw/thermosetting resin mixture of this test is made up of rice straw, surface treatment agent and thermosetting epoxy resin system; Wherein surface treatment agent be by mass percentage by 3% γ-aminopropyl triethoxysilane, the mixing solutions of the ethanol composition of the water of 8% and surplus; Thermosetting epoxy resin system is by E ~ 44 epoxy resin of ratio of quality and the number of copies by 100 parts, the silane coupling agent γ-(2 of 15 parts, 3-epoxy third oxygen) propyl trimethoxy silicane (KH560), the thiorubber of 18 parts, the L-glutamic acid of 23 parts, the nano silicon of 3 parts, the calcium carbonate of 12 parts, the dimethylbenzene composition of 5 parts of acetic acid and 25 parts.
The preparation method that the rice straw/thermosetting resin mixture of this test is concrete is as follows:
One, take the ethanol of the γ-aminopropyl triethoxysilane of 3%, the water of 8% and surplus by mass percentage, mix, obtain surface treatment agent;
Two, E ~ 44 epoxy resin of 100 parts is taken by ratio of quality and the number of copies, the silane coupling agent γ-(2 of 15 parts, 3-epoxy third oxygen) propyl trimethoxy silicane (KH560), the thiorubber of 18 parts, the L-glutamic acid of 23 parts, the nano silicon of 3 parts, the calcium carbonate of 12 parts, the diformazan benzo of 5 parts of acetic acid and 25 parts mixes, and obtains thermosetting epoxy resin system material;
Three, after rice straw being flattened, then at the surface treatment agent that surface coating step one obtains; And then the thermosetting epoxy resin system material that coating step two obtains; Put in a mold, pressure be 100MPa, temperature is that the condition of 25 DEG C places 24h curing molding, obtains rice straw/thermosetting resin composite panel.
The mechanical property of the rice straw that this test obtains/thermosetting resin composite panel is as shown in table 1.
Test 2: the rice straw/thermosetting resin mixture of this test is made up of rice straw, surface treatment agent and thermosetting epoxy resin system; Wherein surface treatment agent be by mass percentage by 5% γ-aminopropyl triethoxysilane, the mixing solutions of the ethanol composition of the water of 8% and surplus; Thermosetting epoxy resin system is by F ~ 44 epoxy resin of ratio of quality and the number of copies by 100 parts, the liquid acrylonitrile butadiene rubber of 18 parts, the silica powder of 50 parts, the talcum powder of 50 parts, the magnesium oxide of 9 parts, the acetic acid of 5 parts, the acetone composition of silane coupling agent KH-560 and 25 part of 5 parts is de-.
The preparation method that the straw/thermosetting resin mixture of this test is concrete is as follows:
One, take the γ-aminopropyl triethoxysilane of 5% by mass percentage, the water of 8% and the ethanol of surplus, mix, obtain surface treatment agent;
Two, F ~ 44 epoxy resin of 100 parts is taken by ratio of quality and the number of copies, the liquid acrylonitrile butadiene rubber of 18 parts, the silica powder of 50 parts, the talcum powder of 50 parts, the magnesium oxide of 9 parts, the acetic acid of 5 parts, the acetone of silane coupling agent KH-560 and 25 part of 5 parts also mixes, and obtains thermosetting epoxy resin system material;
Three, after straw being flattened, then at the surface treatment agent that surface coating step one obtains; And then the thermosetting epoxy resin system material that coating step two obtains; Put in a mold, pressure be 100MPa, temperature is that the condition of 80 DEG C bleeds off pressure 5h, curing molding, obtains straw/thermosetting resin composite panel.
The mechanical property of the straw that this test obtains/thermosetting resin composite panel is as shown in table 1.
Test 3: the rice straw/thermosetting resin mixture of this test is made up of rice straw, surface treatment agent and thermosetting epoxy resin system; Wherein surface treatment agent be by mass percentage by 2% γ-aminopropyl triethoxysilane, the mixing solutions of the ethanol composition of the water of 6% and surplus; Thermosetting epoxy resin system is by ratio of quality and the number of copies by E ~ 42 epoxy resin of 100 parts, the hydrochloric acid of 160 parts, the amino dodecane of 8 parts, the nano-silica powder of 12 parts, the ethanol composition of the Paris white of 13 parts and 7 parts.
The preparation method that the rice straw/thermosetting resin mixture of this test is concrete is as follows:
One, take the γ-aminopropyl triethoxysilane of 2% by mass percentage, the water of 6% and the ethanol of surplus, mix, obtain surface treatment agent;
Two, take E ~ 42 epoxy resin of 100 parts, the hydrochloric acid of 160 parts by ratio of quality and the number of copies, the aliphatic amide of 8 parts, the nano-silica powder of 12 parts, the ethanol of the Paris white of 13 parts and 7 parts also mixes, and obtains thermosetting epoxy resin system material;
Three, after rice straw being flattened, then at the surface treatment agent that surface coating step one obtains; And then the thermosetting epoxy resin system material that coating step two obtains; Put in a mold, pressure be 100MPa, temperature suppresses 10h, curing molding under being the condition of 150 DEG C, obtains rice straw/thermosetting resin composite panel.
The mechanical property of the rice straw that this test obtains/thermosetting resin composite panel is as shown in table 1.
1 ~ 3 paper obtained/thermosetting resin mixture mechanical property tested by table 1

Claims (5)

1. stalk/thermosetting resin mixture, is characterized in that this mixture is made up of stalk, surface treatment agent and thermosetting epoxy resin system material; Wherein surface treatment agent be by mass percentage by 1% ~ 5% γ-aminopropyl triethoxysilane, the mixing solutions of the ethanol composition of the water of 5% ~ 9% and surplus; Thermosetting epoxy resin system material is self-vulcanizing thermosetting epoxy resin system material, intermediate temperature setting thermosetting epoxy resin system material or hot setting thermosetting epoxy resin system material; Self-vulcanizing thermosetting epoxy resin system material presses ratio of quality and the number of copies by the epoxy resin of 100 parts, the silane coupling agent γ-(2 of 10 ~ 20 parts, 3-epoxy third oxygen) propyl trimethoxy silicane, the thiorubber of 15 ~ 20 parts, the L-glutamic acid of 20 ~ 25 parts, the nano silicon of 1 ~ 5 part, the calcium carbonate of 10 ~ 15 parts, the dimethylbenzene composition of 2 ~ 10 parts of acetic acid and 20 ~ 30 parts; Intermediate temperature setting thermosetting epoxy resin system material presses ratio of quality and the number of copies by the epoxy resin of 100 parts, the liquid acrylonitrile butadiene rubber of 15 ~ 20 parts, the silica powder of 10 ~ 60 parts, the talcum powder of 40 ~ 100 parts, the magnesium oxide of 8 ~ 10 parts, the acetic acid of 1 ~ 9 part, the acetone composition of silane coupling agent KH-560 and 15 ~ 30 part of 1 ~ 10 part; Hot setting thermosetting epoxy resin system material presses ratio of quality and the number of copies by the epoxy resin of 100 parts, the hydrochloric acid of 100 ~ 200 parts, the aliphatic amide of 1 ~ 15 part, the nano-silica powder of 7 ~ 20 parts, the ethanol composition of the Paris white of 10 ~ 15 parts and 4 ~ 10 parts.
2. prepare the method for stalk according to claim 1/thermosetting resin mixture, it is characterized in that the method is: after stalk is flattened, at surface-coated surface treatment agent; And then apply thermosetting epoxy resin system material; Be cured shaping again, obtain stalk/thermosetting resin mixture; Wherein surface treatment agent be by mass percentage by 1% ~ 5% γ-aminopropyl triethoxysilane, the mixing solutions of the ethanol composition of the water of 5% ~ 9% and surplus; Thermosetting epoxy resin system material is self-vulcanizing thermosetting epoxy resin system material, intermediate temperature setting thermosetting epoxy resin system material or hot setting thermosetting epoxy resin system material; Self-vulcanizing thermosetting epoxy resin system material presses ratio of quality and the number of copies by the epoxy resin of 100 parts, the silane coupling agent γ-(2 of 10 ~ 20 parts, 3-epoxy third oxygen) propyl trimethoxy silicane, the thiorubber of 15 ~ 20 parts, the L-glutamic acid of 20 ~ 25 parts, the nano silicon of 1 ~ 5 part, the calcium carbonate of 10 ~ 15 parts, the dimethylbenzene composition of 2 ~ 10 parts of acetic acid and 20 ~ 30 parts; Intermediate temperature setting thermosetting epoxy resin system material presses ratio of quality and the number of copies by the epoxy resin of 100 parts, the liquid acrylonitrile butadiene rubber of 15 ~ 20 parts, the silica powder of 10 ~ 60 parts, the talcum powder of 40 ~ 100 parts, the magnesium oxide of 8 ~ 10 parts, the acetic acid of 1 ~ 9 part, the acetone composition of silane coupling agent KH-560 and 15 ~ 30 part of 1 ~ 10 part; Hot setting thermosetting epoxy resin system material presses ratio of quality and the number of copies by the epoxy resin of 100 parts, the hydrochloric acid of 100 ~ 200 parts, the aliphatic amide of 1 ~ 15 part, the nano-silica powder of 7 ~ 20 parts, the ethanol composition of the Paris white of 10 ~ 15 parts and 4 ~ 10 parts.
3. the preparation method of stalk according to claim 2/thermosetting resin mixture, it is characterized in that thermosetting epoxy resin system material is self-vulcanizing thermosetting epoxy resin system material, its curing molding temperature is 20 ~ 30 DEG C, and molding time is 24 ~ 30h.
4. the preparation method of stalk according to claim 2/thermosetting resin mixture, it is characterized in that thermosetting epoxy resin system material is intermediate temperature setting thermosetting epoxy resin system material, the temperature of its curing molding is 75 ~ 85 DEG C, and molding time is 5 ~ 6h.
5. the preparation method of stalk according to claim 2/thermosetting resin mixture, it is characterized in that thermosetting epoxy resin system material is hot setting thermosetting epoxy resin system material, the temperature of its curing molding is 150 ~ 160 DEG C, and molding time is 8 ~ 11h.
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CN100436530C (en) * 2007-03-15 2008-11-26 上海交通大学 Prepn process of thermoplastic wood-plastic composite material based on polyethylene vinyl acetate
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Effective date of registration: 20160215

Address after: 150000, room 14955, No. 301, No. 9, enterprise accelerator building, science and technology innovation enterprise, Harbin hi tech Zone, Heilongjiang, China

Patentee after: Harbin dexten Dexin composite Mstar Technology Ltd

Address before: 150001 No. 23, postal street, Nangang District, Heilongjiang, Harbin

Patentee before: Ren Hui